Sontex 26277017, Instructions For Use Manual

Page 1: ...Instruction for use Supercal 5 I...

Page 2: ...ernal reproduction in tended for evaluation of the product or its proper use is permitted and not subject to au thorisation Warranty Please contact your local Sontex representative for warranty inform...

Page 3: ...per Part 15 4 4 2 Calculator Lower Part 15 4 5 Dimensions 16 4 6 Mounting 16 4 6 1 Before Mounting 16 4 6 2 Wall Mounting 17 4 6 3 Top Hat Rail Mounting 18 4 7 Installation Instructions For Temperatur...

Page 4: ...37 6 11 Service 40 6 12 Sealing 42 6 13 Nowa Unicon 42 6 14 Save Operating Data 42 6 14 1 Data Backup 42 7 Commissioning 44 7 1 Commissioning of the Supercal 5 44 7 1 1 Checking Date and Time 44 7 1...

Page 5: ...3 Refrigeration Energy Combined Cold Heat Meter 53 11 9 4 Insulation Regulations for Refrigeration Systems 54 11 10 Calibration and Measurement Data 54 11 11 Nowa 54 12 Notes on Project Planning 56 1...

Page 6: ...6 Instruction for use Supercal 5...

Page 7: ...ls for Supercal 5 S will be explained as a note in the current man ual s different sections 1 2 Target Groups This documentation is intended for the system operator and the installer of the calculator...

Page 8: ...CE Warning non observance of which may result in damage to property Reference Information that is important for a specific topic or goal but not relevant to security Documentation Reference to documen...

Page 9: ...the task requirements Follow the instructions in this document 2 2 Intended Use Supercal 5 is an electronic device for recording energy flows in heating and cooling systems It can be used universally...

Page 10: ...repair of an electrical electronic de vice Only use original Sontex spare parts and accessories Environmental requirements If the plastic housing of the Supercal 5 is permanently exposed to certain v...

Page 11: ...lass according to OIML or EN 1434 E1 M1 Protection class according to OIML or EN 1434 IP65 Temperature range 1 200 C Temperature difference 3 150 K Temperature range cooling K 1 200 C Temperature diff...

Page 12: ...6070 5 Type SC5I S N 26277017 2021 Pulse value installation flowmeter parameters See display M Bus wM Bus 868MHz Sontex SA Rue de la Gare 27 2605 Sonceboz Switzerland NFC Calculator Heating Cooling 1...

Page 13: ...9 4 2016 or 2014 32 EU L 96 149 from 20 4 2016 Meas urement Instruments Directive MID as well as OIML R75 and EN 1434 If the calculator with temperature sensors is to be used in business the flow sens...

Page 14: ...nditions must be respected Exact specifications can be found in the chapter Technical Information Observe the following points For storage and transport the device must be packed shockproof The origin...

Page 15: ...us LED 5 Two operating buttons 6 Optical interface 7 NFC Interface 8 External mains battery supply 9 Connection terminal block 10 Rubber gommets IP65 11 Strain reliefs for connection cable and earthin...

Page 16: ...vibrations in the piping system the calculator should be mounted separately on the wall For medium temperatures above 90 C the calculator should be mounted separately The flow sensor should be mounte...

Page 17: ...ning regulations must be observed The readability of the calculator and all nameplates must be observed The complete heat meter consists of the following three subunits Flow sensor Calculator Supercal...

Page 18: ...erference If there is a danger of electrical or electromagnetic interference temperature sensors in 2 and 4 wire technology with shielded cables or shielded cables at the connection heads must be used...

Page 19: ...ithout delays and heat dissipation errors In pipelines up to DN 150 the temperature sensors are installed directly or employing ther mowell The dynamic measuring range of the sensor tip is located as...

Page 20: ...nection cable must have four wires the wire cross section should be at least 0 5 mm2 The insulation of the temperature sensor cables can be made of PVC or silicone Sontex recommends the use of silicon...

Page 21: ...he installation points must be sealed last 4 8 Installation Check For the installation of the heat meter and the associated temperature sensors the general installation regulations according to EN 143...

Page 22: ...f the calculator and also the identification plates must be followed The flow sensor should be mounted BEFORE any control valve to exclude any potential parasitic influences During commissioning the p...

Page 23: ...ut additional pulse input 1 52 pulse input additional pulse input 2 53 pulse input additional pulse input 2 Outputs 16 open collector output 1 Energy volume or tariff counter 17 open collector outputs...

Page 24: ...nput Terminal 10 flow meter 440 white cable Terminal 11 flow meter 440 green cable Power supply flow sensor Terminal 9 3 7V 3 0V max 1mA the flow sensor 440 brown cable Input frequency normal mode Max...

Page 25: ...or fast mode can be set up by software Technical Characteristics of the Two Pulse Inputs Designation Description 2 inputs A1 at terminals 50 51 A2 at terminals 52 53 Input frequency normal mode Max 5...

Page 26: ...near or scaled pulses Maximum electrical pulse frequency 200 Hz 20 5 6 1 1 Technical Characteristics of the Two Open Collector Pulse Outputs Output SC5 Vout Iout Additional counter 0V Counter 2 Counte...

Page 27: ...ation reset the factory settings are set in accordance with the EN 1434 standard 187 ms 4 6 187ms 1 256 bytes M Bus Command M Bus Answer M Bus Answer Total exchange with 2 retries 1 256 bytes 13 138 m...

Page 28: ...current consumption values 60 default monthly energy values 5 9 Supercal 5 S Flowmeter included consideration Generally the shielded cables must be grounded with a strain relief Grounding It has to be...

Page 29: ...ically switches back to the main menu 6 3 Control Buttons The control key can be used to select and confirm the various menus parameters or other selection options within the display Right Key The Rig...

Page 30: ...lue of the error message parameter in the Service menu 6 5 Commissioning Once the Supercal 5 is unsealed there is an available Commissioning Menu inside the Main Menu This kind of setup menu allows th...

Page 31: ...enu Errors CumulatedEnergy Cumulatedvolume CumulatedEnergy Tarif1 Cumulated volumetarif 1 Cumulated Energy Tarif2 Cumulated volumetarif 2 Metrological Con guration Service Set day 2 Date Power Volume...

Page 32: ...th Super prog Windows 1 Cumulated Input value 3 Cumulated Input value 4 Main Menu also shows the cumulated cooling energy and the cumulated cooling volume for combined heating cooling meters ERROR err...

Page 33: ...Input value 6 1 Temperature high Temperature low Temperature difference 1 Thermal power Flow 1 Set day 1 date Energy accumuleted to the specific date Total debit 1 Set day 2 date Energy accumuleted to...

Page 34: ...s the selector up a short press switches the selector down A two second press on the right button confirms the selection and opens the selected menu 6 8 Metrological Setup Main Menu Metrological Mount...

Page 35: ...lue Active only for Supercal 5 S 1 Accuracy class DN nominal diameter Active only for Supercal 5 S 1 PN nominal pressure PS upper limit pressure Active only for Supercal 5 S 1 qp permanent flow rate q...

Page 36: ...ith five more significant digits 1 Cumulated volume tariff 0 with five more significant digits A long press on the right button does not have any function in Metrological Setup A long press on the lef...

Page 37: ...lseFactor OUT5 PulseFactor OUT6 Multiplier OUT2 Multiplier OUT3 Pulse Factor OUT2 Pulse Factor OUT3 Multiplier OUT5 Pulse Factor OUT5 Multiplier OUT4 Pulse Factor OUT4 Multiplier OUT6 Pulse Factor OUT...

Page 38: ...value IN2 Active only when digital input module is in slot 1 This menu must be activated with Superprog Windows 1 Unit electrical pulse IN3 Electrical pulse value IN3 Active only when digital input mo...

Page 39: ...dows 1 Unit electrical pulse IN6 Electrical pulsee IN6 1 Pulse unit OUT1 Multiplier OUT1 for number of pulses 1 Pulse unit OUT2 Multiplier OUT2 for number of pulses Active only when digital output mod...

Page 40: ...al ouput module is in slot 2 This menu must be activated with Superprog Windows 1 Pulse unit OUT5 Multiplier OUT5 for number of pulses Active only when digital output module is in slot 2 This menu mus...

Page 41: ...uttons opens Default Menu 1 Fabrication number 1 Firmware version Firmware CRC32 Firmware version and CRC32 may be dif ferent for future firmware versions 1 Running hours Running Years Days 1 Display...

Page 42: ...he installer can modify any other meteorological parameter with Superprog Android and Superprog Windows at any time From this moment on if it s required at any given time to come back to the commissio...

Page 43: ...ronization Daily synchronized ba y 00 00 Monthly synchronized any day The frequency for peak maximal recorded values must be larger and multiple of average time recording frequency The values that can...

Page 44: ...l correspond to the expected system data The high temperature should be greater than the low temperature and the temperature differ ence should be positive 7 2 Uses 7 2 1 Flow Calculation The paramete...

Page 45: ...om your local Sontex representative 7 3 1 1 Solar and Refrigeration Systems The Supercal 5 initially calibrated for water ensures precise measurement even with glycol mix tures Here the medium to be m...

Page 46: ...leaned with a dry soft cloth For service requests please have the serial number of the device and the error number ready Please always state the error number and the Service menu s information identif...

Page 47: ...but its value can not be read out Cross the probes if Err1 appears afterwards probe 1 is defective or it is not the correct type 16 Range Sensor 1 Temperature sensor 1 min Range error Check the ral v...

Page 48: ...our Return of Goods Form as described in Chapter 14 Return of goods form see also www sontex ch downloads To preserve and protect the environment and reduce waste of natural resources and pollution th...

Page 49: ...olume Additional pulse inputs Temperature kWh MWh MJ GJ kBtu MBtu Mcal Gcal L m3 gal US kgal US Energy or volume C F Lifespan Supply Modules w o supply D battery 6 1 years backup for metrological part...

Page 50: ...tage 3 6 VDC Nominal capacity min 4 1 Ah Maximum ambient temperature 55 C 11 2 3 Estimating the Battery Life of an M Bus Application The battery life of Supercal 5 doesn t depends on any of these para...

Page 51: ...c Installation situation Accuracy requirements for the flow sensor Available inlet outlet distances measuring accuracy Price performance ratio in general In order to achieve the highest possible resol...

Page 52: ...re The formula applies accordingly 11 8 Temperature Measurement 11 8 1 General Information The basic measuring range of the calculator is 20 C to 200 C Approved according to MID the measuring range is...

Page 53: ...e subassemblies If the calculator and temperature sensor are tested as a unit it is 2 K according to PTB ap proval and 3 K according to MID approval No approvals below 3 K are provided for the EC type...

Page 54: ...ey are determined in the factory or by an authorized authority They are consequently protected against unauthorized intervention by calibration seals If these calibration relevant safety symbols are d...

Page 55: ...55 Instruction for use Supercal 5 The interfaces of the NOWA adapter...

Page 56: ...roject Planning 12 1 Safety and Security The Supercal 5 calculator is produced in accordance with the state of the art and complies with EN1434 and is reliable in operation If the calculator is operat...

Page 57: ...has been completed 12 9 Service and Repairs Service and repair work may only be carried out by qualified personnel who have been ex pressly authorized to do so by Sontex The calculator must generally...

Page 58: ...flow saturation the flow measurement stagnates at 2 4 nominal flow but the volume is still cumulated In this case the red led will light on and an error message event will be recorded The cut off fun...

Page 59: ...50 DN125 100 10 000 2 000 1 000 0 600 240 000 300 DN150 150 15 000 3 000 1 500 0 900 360 000 350 DN200 250 25 000 5 000 2 500 1 500 600 000 450 DN250 400 40 000 8 000 4 000 2 400 960 000 Length mm Con...

Page 60: ...9 190 1 5 m3 h 16 25 125 79 110 1 5 m3 h 1 16 25 125 79 190 2 5 m3 h 1 16 25 125 79 190 3 5 m3 h 1 16 25 2 78 105 260 3 5 m3 h 25 16 25 3 115 134 260 85 4 M 12 6 m3 h 1 16 25 2 78 105 260 6 m3 h 25 16...

Page 61: ...m3 h 125 16 250 250 254 210 8 M 16 100 m3 h 125 25 250 270 270 220 8 M 24 150 m3 h 150 16 300 285 286 240 8 M 20 150 m3 h 150 25 300 300 300 250 8 M 24 150 m3 h 150 16 500 285 286 240 8 M 20 150 m3 h...

Page 62: ...250 125 11 2 51 8 0 25 40 80 225 SS 16 25 80 800 400 14 4 142 0 09 40 80 300 SS CI 16 25 80 800 400 13 1 142 0 09 60 100 250 SS 16 25 120 1 200 600 NA 210 0 10 60 100 360 SS CI 16 25 120 1 200 600 19...

Page 63: ...ter pipe Automatic module recognition Once the modules have been installed they are automatically detected by the Supercal 5 I within 30 seconds Designation Articles Slot 1 Slot 2 Needs mains power su...

Page 64: ...en pdf Sontex SA 2605 Sonceboz Switzerland Tel 41 32 488 30 00 Email sontex sontex ch www sontex ch Products return form Customer E Mail Reference Date Returned products Reason for return Warranty Re...

Page 65: ...orth America Canada USA Africa South Africa Status 11 2018 subject to changes Further information can be found on our website www sontex ch contact 16 Declaration of Conformity Sontex hereby declares...

Page 66: ...Sontex SA Rue de la Gare 27 CH 2605 Sonceboz Tel 41 32 488 30 00 sontex sontex ch www sontex ch 21 03...