Sony Ericsson W960, Working Instruction, Mechanical

Page 1: ...ements 18 3 1 Battery Lid Asm 19 3 2 Battery 19 3 3 Stylus 19 3 4 Antenna Lid Asm 19 3 5 Front Cover 19 3 6 LCD w o Touch Panel 19 3 7 Frame Sub Asm 19 3 8 Mesh Loudspeaker 20 3 9 Camera Gasket 21 3 10 Earspeaker Bujeon w o Gasket 22 3 11 Spring Bracket 23 3 12 Shielding Lid CIF Camera 24 3 13 Keypad 25 3 14 Flex Asm Keyboard 27 3 15 BtB Flex 29 3 16 BtB Flex Poron 30 3 17 Acoustic Box 31 3 18 Fla...

Page 2: ... 30 Vibrator 45 3 31 Gasket Microphone 46 3 32 Net Microphone 47 3 33 Camera Key 48 3 34 Volume Key 49 3 35 Volume Key 50 3 36 On Off Key 51 3 37 Separator 52 3 38 Antenna Flex 53 3 39 KRH Label 55 4 Reassembly 56 4 1 Overview 57 4 1 1 Frame Sub Asm PBA 58 4 1 2 Display 59 4 1 3 Front Cover 60 4 1 4 Antenna Lid Asm 61 4 1 5 Stylus 62 4 1 6 Battery Battery Lid Asm 63 5 Revision history 64 Company I...

Page 3: ...Working Instruction Mechanical 1206 4797 Rev1 3 64 1 Introduction 1 1 W960 Company Internal Sony Ericsson Mobile Communications AB ...

Page 4: ... tool NTZ 112 583 Camera Removal Tool NTZ 112 590 Guitar pick STANDARD TOOLS Standard tools have to be locally purchased Dentist hook ESD tweezers LABEL EQUIPMENT The following special equipment is required when replacing or installing a new label Hot air flow solder station Zebra printer connected to computer OTHER EQUIPMENT ESD wristband ESD gloves Isopropyl alcohol Air blower Company Internal S...

Page 5: ... THE DENTIST HOOK TWEEZERS OPENING TOOLS GUITAR PICK ETC TO AVOID SCRATCHES OR DAMAGES TO THE EXTERIOR AND INTERIOR PARTS OF THE PHONE BE CAREFUL NOT TO DAMAGE ANY CONTACT SPRINGS REMEMBER TO REMOVE THE PROTECTION FOILS ON NEW PARTS SUCH AS THE FRONT COVER AND LCD NEVER TOUCH THE DISPLAY GLASS USE AIR BLOW EQUIPMENT TO KEEP THE FRONT WINDOW AND DISPLAY MODULE DUST FREE 1 4 Adhesives Use a dentist ...

Page 6: ...ection usually begins by directing you to this Disassembly section with a specification of the instructions you have to carry out in order to disassemble the phone as far as needed before returning to Replacements for the actual replacement Start DISASSEMBLY REASSEMBLY Contents page REPLACEMENTS Done Company Internal Sony Ericsson Mobile Communications AB ...

Page 7: ...Rev1 7 64 2 1 Overview The disassembly is done in the following order 1 Battery Lid Asm a Battery b 2 Stylus 3 Antenna Lid Asm 4 Front Cover 5 LCD w o Touch Panel 6 PBA a Frame Sub Asm b Company Internal Sony Ericsson Mobile Communications AB ...

Page 8: ...chanical 1206 4797 Rev1 8 64 2 1 1 Battery Lid Asm Battery Release the Battery Cover Lift up the battery cover Remove the Battery Cover Grab the Battery and pull it up Company Internal Sony Ericsson Mobile Communications AB ...

Page 9: ...Working Instruction Mechanical 1206 4797 Rev1 9 64 2 1 2 Stylus Use your fingers to slide out the Stylus Company Internal Sony Ericsson Mobile Communications AB ...

Page 10: ... 1 3 Antenna Lid Asm Use JCIS to remove the screw Use a guitar pick and slid upwards and downwards Use a guitar pick and slide upwards and downwards Use a guitar pick and slide upwards and downwards Company Internal Sony Ericsson Mobile Communications AB ...

Page 11: ...orking Instruction Mechanical 1206 4797 Rev1 11 64 Antenna Lid Asm continued Remove the Antenna Lis Asm Use Torx bit no 6 to remove the four screws Company Internal Sony Ericsson Mobile Communications AB ...

Page 12: ...d slide upwards and downwards NOTE Be cautious not to damage the 5 pole pin connector to Touch Panel on right side where the arrow point Use a guitar pick and slide upwards and downwards Use a guitar pick and slide upwards and downwards Company Internal Sony Ericsson Mobile Communications AB ...

Page 13: ...7 Rev1 13 64 Front Cover continue Use your fingers and wiggle the Front Cover to the left to release it from the Frame assembly Use a front opening tool to disconnect the BtB connector Company Internal Sony Ericsson Mobile Communications AB ...

Page 14: ...6 4797 Rev1 14 64 2 1 5 LCD W O Touch Panel Lift up the Display and turn it over Use a front opening tool and pull it upwards to disconnect the LCD from the PCB Remove the Display Company Internal Sony Ericsson Mobile Communications AB ...

Page 15: ...Working Instruction Mechanical 1206 4797 Rev1 15 64 LCD W O Touch Panel continued Company Internal Sony Ericsson Mobile Communications AB ...

Page 16: ...797 Rev1 2 1 6 PBA Frame Sub Asm Use JCIS to remove the three screws Use the front opening tool to release the latch indicated Use your finger to lift up the PBA from the Frame 16 64 Company Internal Sony Ericsson Mobile Communications AB ...

Page 17: ...nstruction Mechanical 1206 4797 Rev1 17 64 PBA Frame Sub Asm continue Use the front opening tool to release the BtB connector Remove the PBA from the Frame Company Internal Sony Ericsson Mobile Communications AB ...

Page 18: ...cation of the instructions you have to carry out in order to disassemble the phone as far as needed before the actual replacement Go back to this Replacements section and carry out the instruction The instruction usually ends by directing you to the Reassembly section with a specification of the instructions you have to carry out in order to reassemble the phone Start DISASSEMBLY REASSEMBLY Conten...

Page 19: ... 4 Antenna Lid Asm Follow the 2 1 1 2 1 3 Disassembly instructions Prepare the new Antenna Lid Asm Follow the 4 1 3 4 1 6 Reassembly instructions 3 5 Front Cover Follow the 2 1 1 2 1 4 Disassembly instructions Prepare the new Front Cover Follow the 4 1 1 4 1 6 Reassembly instructions 3 6 LCD w o Touch Panel Follow the 2 1 1 2 1 5 Disassembly instructions Prepare the new LCD w o Touch Panel Follow ...

Page 20: ...r REMOVAL Follow the 2 1 1 2 1 3 Disassembly instructions Use a Dentist Hook to remove the Mesh Loudspeaker INSTALLATION Use your fingers to position the Mesh Loudspeaker Follow the 4 1 4 4 1 6 Reassembly instructions Company Internal Sony Ericsson Mobile Communications AB ...

Page 21: ...L Follow the 2 1 1 2 1 3 Disassembly instructions Use a Dentist Hook to remove the Camera protection lens INSTALLATION Use your fingers to position the Camera protection lens Follow the 4 1 4 4 1 6 Reassembly instructions Company Internal Sony Ericsson Mobile Communications AB ...

Page 22: ...ctions Use a front opening tool to disconnect the Earspeaker INSTALLATION Use a flex film assembly tool to Install the Earspeaker DO NOT TOUCH THE EAR SPEAKER SPRINGS Use a front opening tool to press the Ear speaker into its cavity Follow the 4 1 4 4 1 6 Disassembly instructions Company Internal Sony Ericsson Mobile Communications AB ...

Page 23: ...L Follow the 2 1 1 2 1 4 Disassembly instructions Use a flex film assembly tool to remove the Spring Bracket INSTALLATION Use the flex assembly tool to insert the Spring Bracket Follow the 4 1 3 4 1 6 Reassembly instructions Company Internal Sony Ericsson Mobile Communications AB ...

Page 24: ...a REMOVAL Follow the 2 1 1 2 1 4 Disassembly instructions Use a flex assembly tool to remove the Shielding Lid INSTALLATION Use a flex assembly tool to position the Shielding Lid Follow the 4 1 3 4 1 6 Reassembly instructions Company Internal Sony Ericsson Mobile Communications AB ...

Page 25: ...pad REMOVAL Follow the 2 1 1 2 1 4 Disassembly instructions Use a flex film assembly tool to press out the keypad Use a flex film assembly tool to disconnect the Keypad Use your fingers to remove the Keypad Company Internal Sony Ericsson Mobile Communications AB ...

Page 26: ...1206 4797 Rev1 26 64 Keypad continue INSTALLATION Use your fingers to position the Keypad Use your fingers to position the Keypad Follow the 4 1 3 4 1 6 Disassembly instructions Company Internal Sony Ericsson Mobile Communications AB ...

Page 27: ...k to disconnect the Camera switch Use a flex assembly tool to push the Camera switch flex through the hole Use your fingers to remove the Flex Asm keyboard INSTALLATION NOTE Clean Metall plate with alcohol before installation of the new flex Use your fingers to position the left BtB connector Company Internal Sony Ericsson Mobile Communications AB ...

Page 28: ...tor NOTE Very important Do not press on the flex above the holes in the metal plate High risk for damaging components on the flex Use your fingers to position the Flex Asm Keyboard Use your fingers to position the Camera button Follow the 4 1 3 4 1 6 Reassembly instructions Company Internal Sony Ericsson Mobile Communications AB ...

Page 29: ... REMOVAL Follow the 2 1 1 2 1 6 Disassembly instructions Use a Front Opening tool to disconnect the BtB Flex INSTALLATION Use your fingers to position the BtB Flex Follow the 4 1 1 4 1 6 Reassembly instructions Company Internal Sony Ericsson Mobile Communications AB ...

Page 30: ...llow the 2 1 1 2 1 6 Disassembly instructions Use a Dentist Fork to remove the BtB Flex Poron INSTALLATION Remove the activated Liquid Indicator with a Dentist Hook and the tweezers Follow the 4 1 1 4 1 6 Reassembly instructions Company Internal Sony Ericsson Mobile Communications AB ...

Page 31: ... 6 Disassembly instructions Use a Front Opening Tool to disconnect the Flash Flex Asm Use a Front Opening tool to disconnect the Acoustic Box Use your fingers to remove the Acoustic Box INSTALLATION Use the guiding when install the Acoustic box Company Internal Sony Ericsson Mobile Communications AB ...

Page 32: ... 4797 Rev1 32 64 Acoustic Box continue Use your fingers to position the Acoustic Box Use your fingers to position the Flash Flex Asm Follow the 4 1 1 4 1 6 Disassembly instructions Company Internal Sony Ericsson Mobile Communications AB ...

Page 33: ...EMOVAL Follow the 2 1 1 2 1 6 Disassembly instructions Use a Front Opening tool to disconnect the Flash Flex Asm INSTALLATION Use your fingers to install the Flash Flex Asm Follow the 4 1 1 4 1 6 Reassembly instructions Company Internal Sony Ericsson Mobile Communications AB ...

Page 34: ...nstructions Use the Front opening tool to disconnect the Shielding Box Use the Front opening tool to remove the Shielding Box INSTALLATION Use tweezers to position the Shielding Box Use your fingers to connect the Shielding Box Follow the 4 1 1 4 1 6 Reassembly instructions Company Internal Sony Ericsson Mobile Communications AB ...

Page 35: ...VAL Follow the 2 1 1 2 1 6 Disassembly instructions Press down the camera tool NTZ 112 583 Pull up the camera INSTALLATION DO NOT TOUCH THE CAMERA LENS Press down the new camera with your fingers NOTE KEYING TAP ON CAMERA Company Internal Sony Ericsson Mobile Communications AB ...

Page 36: ...ommet REMOVAL Follow the 2 1 1 2 1 6 Disassembly instructions Use a Dentist Hook to disconnect the Mic Grommet INSTALLATION Use a tweezer to install the Mic Grommet Follow the 4 1 1 4 1 Reassembly instructions Company Internal Sony Ericsson Mobile Communications AB ...

Page 37: ...Light Guide Assembly REMOVAL Follow the 2 1 1 2 1 6 Disassembly instructions Use a Front Opening Tool to disconnect the Light Guide Assembly INSTALLATION Use a tweezer to install the Light Guide Assembly Company Internal Sony Ericsson Mobile Communications AB ...

Page 38: ...tor REMOVAL Follow the 2 1 1 2 1 6 Disassembly instructions Use your fingers to remove the System Connector INSTALLATION Use your fingers to connect the System Connector Follow the 4 1 1 4 1 6 Reassembly instructions Company Internal Sony Ericsson Mobile Communications AB ...

Page 39: ...L Follow the 2 1 1 2 1 6 Disassembly instructions Use a tweezer to disconnect the Dust Gasket large System Connector INSTALLATION Use your fingers to connect the Dust Gasket Large System Connector Follow the 4 1 1 4 1 6 Reassembly instructions Company Internal Sony Ericsson Mobile Communications AB ...

Page 40: ... 1 1 2 1 5 Disassembly instructions Use a Front Opening tool to disconnect the Camera Module Use a tweezer to remove the Camera module INSTALLATION Use your fingers to position the Camera Module Follow the 4 1 1 4 1 6 Reassembly instructions Company Internal Sony Ericsson Mobile Communications AB ...

Page 41: ...et LCD REMOVAL Follow the 2 1 1 2 1 5 Disassembly instructions Use a tweezer to disconnect the Gasket LCD INSTALLATION Use a tweezer to position the Gasket LCD Follow the 4 1 1 4 1 6 Reassembly instructions Company Internal Sony Ericsson Mobile Communications AB ...

Page 42: ...get access to and to inspect the indicators Follow the 2 1 1 2 1 6 Disassembly instructions REMOVAL Remove the activated Liquid Indicator with the dentist hook and the tweezers INSTALLATION Attach the new Liquid Indicator with the tweezers and the dentist hook Follow the 4 1 1 4 1 6 Reassembly instructions Company Internal Sony Ericsson Mobile Communications AB ...

Page 43: ...uctions Use Torx bit no 6 to remove the two screws Use a tweezer to disconnect the Sub PWB Asm INSTALLATION Use tweezers to position the Sub PWB Asm Install two screws with torque screwdriver at 15 Ncm with a T6 bit Follow the 4 1 1 4 1 6 Reassembly instructions Company Internal Sony Ericsson Mobile Communications AB ...

Page 44: ... 2 1 1 2 1 6 Disassembly instructions Use a Dentist Hook to disconnect the Battery Spring Use a tweezer to remove the battery Spring INSTALLATION Use tweezers to position the battery Spring Follow the 4 1 1 4 1 6 Reassembly instructions Company Internal Sony Ericsson Mobile Communications AB ...

Page 45: ...1 1 2 1 6 Disassembly instructions Use a Front Opening Tool to disconnect the Vibrator Use a tweezer to remove the Vibrator INSTALLATION Use a Front opening Tool to position the Vibrator Follow the 4 1 1 4 1 6 Reassembly instructions Company Internal Sony Ericsson Mobile Communications AB ...

Page 46: ...1 1 2 1 6 Disassembly instructions Use a tweezer to disconnect the Gasket Microphone Use a tweezer to remove the Gasket Microphone INSTALLATION Use your fingers to position the Gasket Microphone Follow the 4 1 1 4 1 6 Reassembly instructions Company Internal Sony Ericsson Mobile Communications AB ...

Page 47: ...ne REMOVAL Follow the 2 1 1 2 1 6 Disassembly instructions Use a Dentist Hook to disconnect the Net Microphone INSTALLATION Use a tweezer to install the Net Microphone Follow the 4 1 1 4 1 6 Reassembly instructions Company Internal Sony Ericsson Mobile Communications AB ...

Page 48: ...era Key REMOVAL Follow the 2 1 1 2 1 6 Disassembly instructions Use a tweezer to disconnect the camera Key INSTALLATION Use a tweezer to install the Camera key Follow the 4 1 1 4 1 6 Reassembly instructions Company Internal Sony Ericsson Mobile Communications AB ...

Page 49: ...ume Key REMOVAL Follow the 2 1 1 2 1 6 Disassembly instructions Use a tweezer to disconnect the Volume key INSTALLATION Use a tweezer to install the Volume Key Follow the 4 1 1 4 1 6 Reassembly instructions Company Internal Sony Ericsson Mobile Communications AB ...

Page 50: ...ume Key REMOVAL Follow the 2 1 1 2 1 6 Disassembly instructions Use a tweezer to disconnect the Volume key INSTALLATION Use a tweezer to install the Volume Key Follow the 4 1 1 4 1 6 Reassembly instructions Company Internal Sony Ericsson Mobile Communications AB ...

Page 51: ...Off Key REMOVAL Follow the 2 1 1 2 1 6 Disassembly instructions Use a tweezer to disconnect the On Off Key INSTALLATION Use a tweezer to install the On Off Key Follow the 4 1 1 4 1 6 Reassembly instructions Company Internal Sony Ericsson Mobile Communications AB ...

Page 52: ...sembly instructions Use a Dentist Hook to disconnect the Separator INSTALLATION Use a tweezer to position the Separator Use your fingers to install the Separator and press firmly for at least 10 seconds Follow the 4 1 1 4 1 6 Reassembly instructions Company Internal Sony Ericsson Mobile Communications AB ...

Page 53: ... 2 1 1 2 1 6 Disassembly instructions Use a Front opening Tool to disconnect the Antenna Flex Use a tweezer to push the Antenna Flex through the hole Use a tweezer to grab the flex on the other side Use your fingers to remove the Foil Company Internal Sony Ericsson Mobile Communications AB ...

Page 54: ...enna FLex continue INSTALLATION Thread the Antenna Flex through the hole Use your fingers to position the Antenna Flex Use your fingers to attach the Foil Follow the 4 1 1 4 1 6 Reassembly instructions Company Internal Sony Ericsson Mobile Communications AB ...

Page 55: ...r if needed Carefully remove the label without causing scratches If there still are residues clean the surface with isopropyl alcohol Check that the proper label format is loaded in the Zebra printer Write a new label by using the program Label make and check that the printing is OK Take the new label and place it onto the frame as in the adjacent picture ONE LABEL ONLY IS ALLOWED Follow the 4 1 6...

Page 56: ...acements the instruction of that section usually ends by directing you to this Reassembly section with a specification of the instructions you have to carry out in order to reassemble the phone Start DISASSEMBLY REASSEMBLY Contents page REPLACEMENTS Done Company Internal Sony Ericsson Mobile Communications AB ...

Page 57: ...Rev1 57 64 4 1 Overview The reassembly is done in the following order 1 Frame Sub Asm a PBA b 2 LCD w o Touch Panel 3 Front Cover 4 Antenna Lid Asm 5 Stylus 6 Battery a Battery Lid Asm b Company Internal Sony Ericsson Mobile Communications AB ...

Page 58: ...PBA Use your fingers to install the BtB connector Use your fingers to position Frame Sub Asm Use your fingers to snap the Frame Sub Asm and PBA together Install three screw with torque screwdriver at 11 Ncm with a JCIS Company Internal Sony Ericsson Mobile Communications AB ...

Page 59: ...king Instruction Mechanical 1206 4797 Rev1 59 64 4 1 2 Display Use your fingers to install the BtB connector Use your fingers to position the display Company Internal Sony Ericsson Mobile Communications AB ...

Page 60: ...v1 60 64 4 1 3 Front Cover Use your fingers to position the BtB connector Use your fingers to snap on the Front Cover Install four new screws with torque screwdriver at 17 Ncm with a T6 bit Company Internal Sony Ericsson Mobile Communications AB ...

Page 61: ...Rev1 61 64 4 1 4 Antenna Lid Asm Use your fingers to position the Antenna Lid Asm Snap the Antenna Lid Asm using your fingers Install a screw with torque screwdriver at 11 Ncm with a JCIS Company Internal Sony Ericsson Mobile Communications AB ...

Page 62: ...Working Instruction Mechanical 1206 4797 Rev1 62 64 4 1 5 Stylus Use your fingers to thread the Stylus into the phone Company Internal Sony Ericsson Mobile Communications AB ...

Page 63: ...06 4797 Rev1 63 64 4 1 6 Battery Battery Lid Asm Use your fingers to position the Battery Use your fingers to position the Battery Use your fingers to snap on the Battery Lid Asm Company Internal Sony Ericsson Mobile Communications AB ...

Page 64: ...Working Instruction Mechanical 1206 4797 Rev1 64 64 5 Revision history Rev Date Changes Comments 1 2007 11 29 Initial release Company Internal Sony Ericsson Mobile Communications AB ...