Sony 10001, Service Manual

Page 1: ...MULTI PORT AV STORAGE UNIT PWS 4400 INTERNAL MEMORY ARRAY 2TB PWSK 4401 SERVICE MANUAL 1st Edition ...

Page 2: ...gsarbeiten dürfen nur von Personen ausgeführt werden die eine spezielle Befähigung dazu besitzen AVERTISSEMENT Ce manual est destiné uniquement aux personnes compétentes en charge de l entretien Afin de réduire les risques de décharge électrique d incendie ou de blessure n effectuer que les réparations indiquées dans le mode d emploi à moins d être qualifié pour en effectuer d autres Pour toute ré...

Page 3: ...folgen 注意 指定以外の電池に交換すると 破裂する危険があります 必ず指定の電池に交換してください 使用済みの電池は 国または地域の法令に従って 処理してください FÖRSIKTIGHET Fara för explosion vid felaktigt placerat batteri Byt endast mot samma eller likvärdig typ av batteri enligt tillverkarens rekommendationer När du kasserar batteriet ska du följa rådande lagar för regionen eller landet PAS PÅ Fare for eksplosion hvis batteriet ikke udskiftes korrekt Udskift kun med et...

Page 4: ...ons of the Operation Manual 6 When performing the installation keep the following space away from walls in order to obtain proper exhaust and radiation of heat Right Left 4 cm 1 6 inches or more Rear 40 cm 15 8 inches or more 設置時には 通気やサービス性を考慮して設置スペース を確保してください ファンの排気部 リアパネル面 右側面後ろ側 や通 気孔 フロントパネル面 前面下部 前面両端部 を ふさがない 通気のために セット周辺に空間をあける 作業エリアを確保するため セットの左側面および右 側面は 4 cm 以上 セット後方は 40 cm 以上の空間を あける 机...

Page 5: ... 26 1 4 7 CP 407A Board 1 27 1 4 8 CN 3372 Board 1 27 1 4 9 SW 1628 Board 1 27 1 4 10 LED 528 Board 1 27 1 4 11 MB 1206 Board 1 27 1 4 12 MEC 40 Board 1 27 1 5 Replacing EEPROMs and Backup Battery 1 28 1 5 1 EEPROMs 1 28 1 5 2 Replacing Backup Battery 1 28 1 6 Writing and Rewriting the PLD Internal Data 1 29 1 7 Circuit Protection Part List 1 30 1 7 1 Circuit Protection Element 1 30 1 7 2 Replacin...

Page 6: ...u 3 4 3 3 5 Others Menu 3 5 3 4 SNMP Tab 3 6 3 4 1 SNMP Menu 3 6 4 Replacement of Main Parts 4 1 General Information for Parts Replacement 4 1 4 1 1 Basic Knowledge 4 1 4 1 2 Tightening Torque 4 2 4 2 Flow Chart 4 3 4 3 Removing Assembling Cabinet 4 4 4 3 1 Top Cover 4 4 4 3 2 Side Panel 4 5 4 3 3 Front Panel Assembly 4 6 4 4 Power Assembly DC Fan 4 7 4 5 Cooling Fan 4 11 4 5 1 Front Fan Assembly ...

Page 7: ...07A Board 4 29 4 7 5 MDC 19 Board 4 30 4 7 6 MEC 40 Board 4 31 4 7 7 HP 160A Board 4 32 4 7 8 MB 1206 Board 4 35 5 Setting Check Sheet 6 Spare Parts 6 1 Note on Repair Parts 6 1 6 2 Exploded Views 6 2 6 3 Supplied Accessories 6 9 7 Diagrams Block Diagrams 7 1 Frame Wiring 7 2 PWS 4400 3 ...

Page 8: ......

Page 9: ...agram and board layouts of the unit are included to provide information required for part level service Protocol Manual of Remote 9 pin Connector Available on request This manual explains the protocol for controlling this unit via the RS 422A 9 pin serial remote Interface Manual of GPIO 25 pin Connector Available on request This manual explains the protocol for controlling this unit via the GPIO 2...

Page 10: ......

Page 11: ...terconnection for the fans 2 CP 407A Control panel engine 3 CPU 453A System control 2 2 Network control 4 DIO 95 HD 4K AV decoder encoder 5 DM 154 Bank memory Host TG 6 HP 160A Power LED control 7 LED 528 LED 8 MB 1206 Mother board 9 MDC 19 Memory array 10 MEC 40 Host IF 11 RC 107 PCI Express card connection 12 SW 1628 Power switch LED 13 SY 422A System control 1 2 Network IF PWS 4400 1 1 ...

Page 12: ... 80 square FRONT FAN 3 5 DC fan 60 square FRONT FAN 4 6 DC fan 80 square Rear fan assembly REAR FAN 1 7 DC fan 60 square REAR FAN 2 8 DC fan 80 square REAR FAN 3 9 DC fan 60 square REAR FAN 4 10 DC fan Slot fan assembly SLOT FAN 11 DC fan Power assembly PS FAN 1 12 DC fan 52 square PS FAN 2 13 DC fan 45 square DM 154 board assembly DM FAN 14 DC fan sirocco 50 square DIO 95 board assembly DIO FAN 1...

Page 13: ...Sensors and Their Functions IC103 IC1004 SY 422A board Board Name Ref No Address Function SY 422A IC103 D 8 Side B Internal temperature monitoring SY 422A IC1004 K 2 Side B Internal temperature monitoring PWS 4400 1 3 ...

Page 14: ...tings of the switches described as Factory use Ref No Address Bit Description Factory Setting S601 D 4 1 8 Factory use OFF ALL S2601 C 2 1 8 Factory use OFF ALL S2602 C 3 Factory use 0 S2801 B 1 1 Configuration data selection OFF Activated with routinely used settings ON Activated with factory settings OFF 2 8 Factory use OFF ALL S4601 B 4 1 8 Factory use OFF ALL S4602 B 4 Factory use 0 PWS 4400 1...

Page 15: ...PU 453A Board CPU 453A board Side A S300 Note Do not change the settings of the switches described as Factory use Ref No Address Bit Description Factory Setting S300 1 8 Factory use OFF ALL PWS 4400 1 5 ...

Page 16: ...3302 S5002 S2302 Note Do not change the settings of the switches described as Factory use Ref No Address Bit Description Factory Setting S2302 K 9 1 8 Factory use OFF ALL S2902 A 2 1 8 Factory use OFF ALL S3302 A 6 1 8 Factory use OFF ALL S5002 A 7 1 8 Factory use OFF ALL PWS 4400 1 6 ...

Page 17: ...itches described as Factory use Ref No Address Bit Description Factory Setting S601 A 5 1 8 For debug OFF ALL S1201 G 9 1 Configuration data selection OFF Activated with routinely used settings ON Activated with factory settings OFF 2 8 Factory use OFF ALL S1501 H 5 1 8 For debug OFF ALL S1702 F 6 1 8 Factory use OFF ALL PWS 4400 1 7 ...

Page 18: ...ed as Factory use Ref No Address Bit Description Factory Setting S13 G 2 1 8 Factory use OFF ALL MDC 19 Board A 1 2 3 MDC 19 board Side A B C D E F S101 Note Do not change the settings of the switches described as Factory use Ref No Address Bit Description Factory Setting S101 E 1 1 8 Factory use OFF ALL PWS 4400 1 8 ...

Page 19: ...MEC 40 board Side A Note Do not change the settings of the switches described as Factory use Ref No Address Bit Description Factory Setting S300 B 2 1 4 Factory use OFF ALL S550 E 5 1 4 Factory use OFF ALL S800 B 4 1 4 Factory use OFF ALL PWS 4400 1 9 ...

Page 20: ...1 Flash Write mode switch ON 2 6 Factory use OFF ALL 7 Software start up data select 2 ON 8 Software start up data select 1 OFF S1501 K 5 1 6 Factory use OFF ALL 7 Software start up data select 2 ON 8 Software start up data select 1 OFF S1601 G 6 1 4 Factory use OFF ALL S1703 H 5 1 Configuration data selection OFF Activated with routinely used settings ON Activated with factory settings OFF 2 8 Fa...

Page 21: ...ed reset Off D801 D 3 Blue Factory use On D1401 A 5 Green VBUS_SY On D2601 C 3 Red Factory use Off D2602 C 3 Blue Factory use Blinks D2603 C 3 Blue Factory use Blinks D2604 C 2 Blue DDR2 memory of FPGA1 is operating normally On D2605 C 2 Blue Receiving AVP4 normally On D2606 C 2 Blue Receiving AVP3 normally On D2607 C 2 Blue Receiving AVP2 normally On D2608 C 2 Blue Receiving AVP1 normally On D280...

Page 22: ... B 4 Blue Factory use Off D4607 B 4 Blue Factory use Off D4608 B 4 Blue Factory use Off CPU 453A Board CPU 453A board Side A D305 D304 D303 D302 D301 D500 D501 D502 D503 D504 D505 D705 D704 D703 D702 D701 D700 Ref No Ad dress Name Color Description Normal State Power On D301 Red On when the error occurs Off D302 Green On in normal operation mode On D303 Green On in normal operation mode On D304 Gr...

Page 23: ...ch IC704 Blinks D704 Green On when PCI Express switch IC704 is connected to PCI Express card Inconstant D705 Green On when PCI Express switch IC704 is connected to FPGA1 IC3 SY 422A board Blinks DIO 95 Board A 1 2 3 4 5 6 7 8 9 10 DIO 95 board Side A B C D E F G H J K L D2909 D2908 D2907 D2906 D2905 D2904 D2903 D2902 D3302 D3303 D3304 D3305 D3306 D3307 D3308 D3309 D5001 D5002 D5003 D5004 D5005 D50...

Page 24: ... Inconstant D917 G 4 Green Factory use Inconstant D918 G 4 Green Factory use Inconstant D919 G 4 Green Factory use Inconstant D920 G 4 Green Factory use Inconstant D2302 K 9 Green Factory use Inconstant D2303 K 9 Green Factory use Inconstant D2304 K 9 Green Factory use Inconstant D2305 K 9 Green Factory use Inconstant D2306 K 9 Green Factory use Inconstant D2307 K 9 Green Factory use Inconstant D2...

Page 25: ...he core voltage 0 9 V of IC100 drops Off D5001 A 7 Green Factory use Inconstant D5002 A 7 Green Factory use Inconstant D5003 A 7 Green Factory use Inconstant D5004 A 7 Green Factory use Inconstant D5005 A 7 Green Factory use Inconstant D5006 A 7 Green Factory use Inconstant D5007 A 7 Green Factory use Inconstant D5008 A 7 Green Factory use Inconstant D5009 A 9 Green On when the board is set to the...

Page 26: ... 4 Green FPGA1 IC1 status display Factory use Inconstant D602 A 4 Green FPGA1 IC1 status display Factory use Inconstant D603 A 4 Green FPGA1 IC1 status display Factory use Inconstant D604 A 4 Green FPGA1 IC1 status display Factory use Inconstant D605 A 4 Green FPGA1 IC1 status display Factory use Inconstant D606 A 4 Green FPGA1 IC1 status display Factory use Inconstant D607 A 4 Green FPGA1 IC1 sta...

Page 27: ...is locked against the REF signal selected in the REF setting Off D1903 F 5 Green On when the REF signal selected in the REF setting is input to the TG IC IC1903 Off D1904 F 5 Green Factory use for debug On HP 160A Board HP 160A board Side A 1 A 2 3 B C D E F G H D20 D21 D22 D23 D24 D25 D26 D27 Ref No Ad dress Name Color Description Normal State Power On D20 F 2 Green Factory use Off D21 F 2 Green ...

Page 28: ...ry use Inconstant D008 E 1 Green Factory use Inconstant D009 E 1 Green Factory use Inconstant D011 F 2 Green State of 3 3V power supply On D101 B 3 Green Factory use Inconstant D102 B 3 Green Factory use Inconstant D103 B 3 Green Factory use Inconstant D104 B 3 Green Factory use Inconstant D105 B 3 Green Factory use Inconstant D106 B 3 Green Factory use Inconstant D107 B 3 Green Factory use Incons...

Page 29: ... use Inconstant D404 B 2 Green Factory use Inconstant D405 B 2 Green Factory use Inconstant D406 B 2 Green Factory use Inconstant D407 B 2 Green Factory use Inconstant MEC 40 Board D300 D301 D302 D303 D550 D551 D552 D553 D554 D555 D556 D557 D558 D559 D560 D561 D562 D563 D564 D565 D566 D567 D568 D569 D570 D571 D572 D573 D800 D801 D802 D803 D804 D805 D806 D807 F E D C B A 1 2 3 4 5 MEC 40 board Side...

Page 30: ...1 Green Factory use Inconstant D561 E 1 Green Factory use Inconstant D562 E 1 Green Factory use Inconstant D563 E 1 Green Factory use Inconstant D564 E 1 Green Factory use Inconstant D565 E 1 Green Factory use Inconstant D566 E 1 Green Factory use Inconstant D567 E 1 Green Factory use Inconstant D568 E 1 Green Factory use Inconstant D569 E 1 Green Factory use Inconstant D570 E 1 Green Factory use ...

Page 31: ...escription Normal State Power On D001 Red Green On in red While the main primary side power is turned on and 5 V is supplied to the HP board in standby mode On in green When the ON Standby button secondary side is turned on power on mode On Green PWS 4400 1 21 ...

Page 32: ...functions normally On D606 H 7 Green On when SYS1 functions normally On D607 H 7 Green On when SYS1 functions normally On D608 H 7 Green On when SYS1 functions normally On D609 H 7 Green On when SYS1 functions normally On D701 E 8 Green On when SYS1 Ether1 is connecting in TX Off D702 E 8 Green On when SYS1 Ether1 is connecting in RX Off D703 E 8 Green On when SYS1 Ether1 is connecting in DUPLEX O...

Page 33: ...n SYS2 functions normally On D1507 L 6 Green On when SYS2 functions normally On D1508 L 6 Green On when SYS2 functions normally On D1509 L 6 Green On when SYS2 functions normally On D1601 C 1 Green On when internal PLL of FPGA1 IC3 started up normally On D1602 C 1 Green FPGA1 IC3 configuration status On D1603 C 1 Green FPGA1 IC3 configuration status On D1604 C 1 Green FPGA1 IC3 configuration statu...

Page 34: ...be upgraded using a USB memory through the USB controller IC104 CPU1 IC1 contains DRAM IC501 to IC504 and IC1401 to IC1404 and FRAM IC610 IC1510 and IC2901 to IC2903 to save system settings This board has a real time clock RTC for calendar function and BT101 is the power unit for backup of the RTC Protocol communication There are three types of inter board communication Serial Rapid IO Used for 3 ...

Page 35: ... XAVC Intra frame data In the same way HD SDI signals from the connector CN301 are input through the equalizer IC302 to the baseband FPGA IC100 Then the HD SDI signals are compressed to XAVC Intra frame data by the video encoder IC1800 The compressed signals are input to the backplane FPGA IC2200 and stored in the DRAM IC3002 IC3003 Then the signals are multiplexed sequentially with audio data vid...

Page 36: ...d in the DRAM IC3002 IC3003 only audio signals are separated and sent to the audio FPGA IC300 IC300 performs processing such as channel selection and gain control AES EBU format digital audio signals are output from the AES EBU connectors CN3601 CN3602 Timecode signal processing output mode The timecode signal written to the baseband FPGA IC100 by the CPU is processed for serialization and is then...

Page 37: ...ard is connected to the MB 1206 board with the connector CN1 and has an electrical connection with the SY 422A board This board supplies power to the fans and monitors fan revolution speed to detect failure through the connectors CN2 to CN5 connected to the fans 1 4 9 SW 1628 Board The SW 1628 board contains a power switch and indicator a reset switch and connector CN002 for connection to the LED ...

Page 38: ... IC2903 1 5 2 Replacing Backup Battery A lithium battery for backup of calendar and clock data is mounted on the SY 422A board If the battery runs out the clock cannot keep accurate time and the timecode does not work After the battery has been replaced set the calendar and clock time referring 3 MAINTENANCE Menu WARNING When replacing the part be sure to use the specified one below Replacement wi...

Page 39: ...O 95 CN001 IC002 DM 154 CN1201 IC3000 HP 160A CN10 IC11 SY 422A CN2207 IC2201 CN1702 IC1701 Equipment required PLD download tool Sony Part No J 7120 220 A The cable connects a PC to this unit Personal computer PC A PC having USB terminal A PC in which the PLD Download Tool software is already installed Tip For the applicable OS and the operating environment refer to Download Tool Operating Instruc...

Page 40: ...fied ones this may cause a fire or electric shock CAUTION Replacing any fuse or IC link is replaced while power is supplied to the unit may cause electric shock Before replacing any fuse or IC link turn off the POWER switch and also disconnect the cable from the AC IN connector This unit is equipped with fuses and IC links The fuses blow if an excessive current flows due to abnormality inside the ...

Page 41: ...827 537 A Total power on hours 40 000 h 4 4 Power Assembly DC Fan DC fan 1 763 423 21 Total power on hours 40 000 h 4 5 5 Slot Fan Front fan assembly A 1827 541 A Total power on hours 40 000 h 4 5 1 Front Fan Assembly Rear fan assembly A 1827 542 A Total power on hours 40 000 h 4 5 3 Rear Fan Assembly DC fan 45 squares 1 787 701 12 Total power on hours 30 000 h 4 5 7 DM Fan DC fan 50 squares 1 855...

Page 42: ...upply while pressing the reset switch at the back of the hole Note Insert a screwdriver or the like perpendicularly to the front panel Strongly pushing a screwdriver or the like may damage the tactile switch at the back of the hole The distance from the hole entrance to the tactile switch is approx 8 3 mm Pay attention to this distance when inserting a screwdriver or the like into the hole The SYS...

Page 43: ...w tightening Torque screwdriver 6 kg cm 0 6 N m J 6252 510 A Screw tightening Torque screwdriver 12 kg cm 1 2 N m J 6252 520 A Screw tightening Locking compound 200 g 7 432 114 11 Prevents screws from loosening PLD Download Tool J 7120 220 A For writing the PLD internal data e Production system Refer to 1 6 Writing and Rewriting the PLD Internal Data Extension board EX 1145 A 1837 202 A Extension ...

Page 44: ...t the conductive side of the flexible card wire is not contaminated Connector 0 Flexible card wire Type A Angle of connecting disconnecting flexible card wire Locking tab Locking position of locking tab Insulating surface Disconnecting 1 Turn off the power 2 Lift up the locking tab in the direction of the arrow to unlock and pull out the flexible card wire Connecting 1 Lift up the locking tab in t...

Page 45: ...inted with the lead free mark due to their particular size LEAD FREE MARK Note The lead free solder melts at a temperature about 40 C higher than the ordinary solder therefore it is recommended to use the soldering iron having a temperature regulator The ordinary soldering iron can be used but the iron tip has to be applied to the solder joint for a slightly longer time The printed pattern copper ...

Page 46: ......

Page 47: ...Web menu window Error information is stored in the error logger Tip For how to display the Web menu refer to 3 2 Displaying the Menu Status bar Error Warning display mark button The present error and warning count are displayed together with the mark button on the status bar Selecting the Status tab displays the Error Warning Status screen to show error and warning information Error Warning Status...

Page 48: ...t A PORT 2 Port B PORT 3 Port C PORT 4 Port D 2 2 1 Main Code 14 Note When main error code 14 occurs immediately stop using the unit and turn it off If the unit is used continuously with any fan stopped the internal temperature rises which may cause other failures or fire When the cooling fan s abnormal operation is detected one of the following errors occurs Main code Sub code 1 Sub code 2 Error ...

Page 49: ...4 0A 00 REAR FAN4 TROUBLE Probable cause 1 REAR FAN 4 in rear fan as sembly Probable cause 2 IC3 FPGA on SY 422A board Protected operation None 14 0B 00 SLOT FAN TROUBLE Probable cause 1 SLOT FAN in slot fan assem bly Probable cause 2 IC3 FPGA on SY 422A board Protected operation None 14 0C 00 DM FAN1 TROUBLE Probable cause 1 DM FAN on DM 154 board Probable cause 2 IC1 FPGA1 D101 Q111 on DM 154 bo...

Page 50: ...zation error of FPGA2 on SY 422A board was detected Support in the future Protected operation None B3 04 00 SY FPGA NOT LATEST FPGA on the SY 422A board was not initialized by latest data and it was initialized by backup data Probable cause IC1701 on SY 422A board Protected operation None B3 11 00 CP CPLD2 INITIAL ER ROR Initialization error of CPLD2 on CP 407A board was detected Probable cause IC...

Page 51: ...A1 on DM 154 board was detected Probable cause IC1 on DM 154 board Protected operation None B3 39 00 DM FPGA NOT LAT EST FPGA on the DM 154 board was not initialized by lat est data and it was initialized by backup data Probable cause IC1 IC2 IC3 on DM 154 board Protected operation None B3 3A 00 MEC CPLD3 INITIAL ERROR Initialization error of CPLD3 on MEC 40 board was detected Probable cause IC300...

Page 52: ...board Protected operation None B3 54 pp PORT x DIO PROC2 IN ITIAL ERROR1 PROC2 IC on DIO 95 board that is installed to the port x Port A to D was not initialized first stage Probable cause IC1200 on DIO 95 board Protected operation None B3 55 pp PORT x DIO PROC2 IN ITIAL ERROR2 PROC2 IC on DIO 95 board that is installed to the port x Port A to D was not initialized second stage Probable cause IC12...

Page 53: ...d stage Probable cause IC1800 on DIO 95 board Protected operation None 2 2 5 Main Code B8 When SYS1 CPU detects the communication abnormality between CPU SYS1 and other CPU the following error occurs Main code Sub code 1 Sub code 2 Error message Description B8 03 00 SYS1 NW NO COM MUNICATION ERROR SYS1 CPU cannot receive the data of NW CPU by the communication between CPU SYS1 NW Probable cause 1 ...

Page 54: ...t normally done Probable cause IC1000 IC1200 IC1400 IC1600 on DIO 95 board Protected operation None 2 2 9 Main Code D3 When an error was detected while writing to the internal memory one of the following errors occurs Main code Sub code 1 Sub code 2 Error message Description D3 01 ss SLOT Mx AV WRITE ERROR1 A recording error of video and audio that originated in the interface was detected in the i...

Page 55: ...take any new action 2 2 12 Main Code D6 When abnormality of the internal memory was detected at the power off the following error occurs Main code Sub code 1 Sub code 2 Error message Description D6 01 ss SLOT Mx UNMOUNT ERROR1 An error occurred in the internal memory interface sec tion at the power off sequence This internal memory may have been unusable When ERROR D60xss x 1 or 2 occurs each time...

Page 56: ...E FAIL STOP REC Recording was suspended to protect data because over writing data to the internal memory was attempted Probable cause Internal memory Protected operation Recording is no longer per formed To make the internal memory recordable it must be formatted E1 09 ss SLOT Mx CANNOT REC An error was detected in the unrecorded area of the in ternal memory Probable cause Internal memory Protecte...

Page 57: ...ts of the following items Menu Layer 1 Menu Layer 2 Usage Reference Version ROM version display Version Time Real Time Clock Setup Calendar clock setting Real Time Clock Setup Hours Meter Hours meter data display Hours Meter Warning Warning Cancel Deletion of items from the warning list Warning Cancel Log Select Log File Saving files in the error log Select Log File Download Log File Downloading e...

Page 58: ...U 255 255 255 0 3 Turn on the main power switch primary power on the rear of the unit 4 Press the ON Standby button secondary power on the front of the unit 5 Start the web browser on the PC and enter http 192 168 0 1 in the address field The Home menu will appear Tip When the unit has started for the first time the Real Time Clock Setup screen is displayed 6 To display the Maintenance menu click ...

Page 59: ... the change press the Submit button Setup Local Time Data Text boxes six boxes for year month day hour minute and second Enter one byte characters of year month day hour minute and second To activate the changes press the Submit button Submit button Press the button to set Time Zone Offset and Local Time of the unit Cancel button Press the button to cancel the ongoing update operation Hours Meter ...

Page 60: ...he button to set the unit to collect log data related to the internal commands of the unit Create Storage Log button Press the button to set the unit to collect log data related to the internal memories of the unit Download Log File Log data collected by the unit is stored on the PC as a file Download Log File button Pressing this button displays a file save dialog On this dialog box select a file...

Page 61: ...or Message 3 3 5 Others Menu Headroom Set the audio headroom Text box This text box shows the setting of the unit Pull down list Select a new setting from this pull down list to change the setting of the unit Tip Settable headroom 20 18 16 15 12 9 dBFs PWS 4400 3 5 ...

Page 62: ... Object Values SNMP SETs Set the trap destination The SNMP agent installed in the unit has a function to send events occurred in devices to the SNMP manager by using a mechanism called trap The following describes how to register community name of SNMP and IP address of trap destination as trap transmission settings Community Name text box Community name of SNMP Trap Destination IP Address 1 to Tr...

Page 63: ...ain Parts 4 1 General Information for Parts Replacement 4 1 1 Basic Knowledge Flexible Card Wire When connecting flexible card wires connect them firmly referring to 1 11 Disconnecting Connecting Flexible Card Wire PWS 4400 4 1 ...

Page 64: ...0 53 0 07 N m M3 0 80 0 12 N m M4 1 4 0 2 N m Tip When using the torque driver with the notation of cN m interpret it as follows Example 0 8 N m 80 cN m Since small screws are used in the unit they may fall into the unit when they are removed and installed To prevent screws from falling it is recommended that the bit of each torque driver be magnetized to a degree that prevents screws from falling...

Page 65: ...5 Slot Fan Unit 4 7 6 MEC 40 Board 4 7 4 CP 407A Board 4 7 2 SW 1628 Board 4 7 7 HP 160A Board 4 7 5 MDC 19 Board 4 7 5 MDC 19 Board 4 7 6 MEC 40 Board 4 7 8 MB 1206 Board 4 6 1 DIO 95 Board 4 6 1 DM 154 Board 4 6 2 SY 422A Board 4 6 2 SY 422A Board 4 6 3 CPU 453A Board RC 107 Board 4 4 Power Assembly DC Fan 4 3 3 Front Panel Assembly 4 3 3 Front Panel Assembly 4 3 3 Front Panel Assembly 4 5 1 Fro...

Page 66: ...3 Removing Assembling Cabinet 4 3 1 Top Cover Procedure 1 Loosen the five screws and remove the top cover Top cover B4 x 6 B4 x 6 2 Install the removed parts by reversing the steps of removal PWS 4400 4 4 ...

Page 67: ...e nine screws to detach the side panel right B4 x 6 B4 x 6 B4 x 6 B4 x 6 B4 x 6 Side panel left Side panel right Note When installing the side panel install the screws first while pushing the side panel in the arrow direction Side panel left Side panel right 3 Install the removed parts by reversing the steps of removal PWS 4400 4 5 ...

Page 68: ...ase the harness from the two clamps 3 Disconnect the harness from the connector CN002 on the SW 1628 board and then remove the front panel assembly PSW3 x 6 PSW3 x 6 CN002 Front panel assembly Front panel assembly SW 1628 board Clamps Harness PSW3 x 6 PSW3 x 6 4 Install the removed parts by reversing the steps of removal PWS 4400 4 6 ...

Page 69: ... the power assembly tighten the screws in the order of a b c d 2 Remove the three screws to detach the power ornamental panel from the power assembly PSW3 x 6 PSW3 x 6 a b Power ornamental panel Power assembly Hole Fans Boss Note When installing the power ornamental panel fit the boss with the hole in the power ornamental panel When installing the power ornamental panel tighten the screws in the o...

Page 70: ...open the power cover block in the direction of the arrow 6 Disconnect the two harnesses 12V GND from the two connectors CN1 CN2 on the CN 3300 board PSW3 x 6 PSW3 x 6 CN1 CN 3300 board CN2 CN 3300 board CN 3300 board Harness 12V GND Black Harness 12V GND Orange Power cover block 7 Cut the two clamps 8 Remove the harness from the three mini clampers PWS 4400 4 8 ...

Page 71: ...connectors CN5 CN6 on the CN 3300 board CN6 CN 3300 board A part CN5 CN 3300 board Mini clampers Fan harness 52 square Fan harness 80 square Clamps low type Note Pull the harness in the direction of the arrow to make the A part tight PWS 4400 4 9 ...

Page 72: ...an bracket 80 and DC fan 80 square PSW3 x 20 PSW3 x 20 PSW3 x 20 DC fan 52 square DC fan 80 square Fan bracket 80 Fan bracket 52 Note Install the DC fan carefully paying attention to the label side Labels 11 Install the removed parts by reversing the steps of removal PWS 4400 4 10 ...

Page 73: ...s from the connector CN1 on the CN 3372 board 4 Remove the two screws to detach the front fan assembly Harness Harness Wire holder CN1 CN 3372 board PSW3 x 6 Wire clamps Front fan assembly Note When installing the front fan assembly do not put the harness between any parts Avoid impact on the front fan assembly 5 Install the removed parts by reversing the steps of removal PWS 4400 4 11 ...

Page 74: ...emoved in a similar way Preparation 1 Refer to 4 2 Flow Chart Procedure 1 Release the harnesses from the side snap fastner and the wire holder This step is not required when replacing the FRONT FAN 1 2 Disconnect the harness from the connector on the CN 3372 board PWS 4400 4 12 ...

Page 75: ... snap fastner DC fan 60 square CN 3372 board CN5 PSW3 x 20 PSW3 x 20 CN3 PSW3 x 20 DC fan 60 square DC fan 60 square Wire holder Label side Label side Side snap fastner Note When installing the fan arrange the fan harness as shown in the figure Install the DC fan carefully paying attention to the label side and the harness position 4 Install the removed parts by reversing the steps of removal PWS ...

Page 76: ... the connector CN1 on the CN 3372 board 4 Remove the two screws to detach the rear fan assembly PSW3 x 6 Wire clamps Harness Rear fan assembly CN1 CN 3372 board Harness Wire holder Note When installing the rear fan assembly do not put the harness between any parts Avoid impact on the rear fan assembly 5 Install the removed parts by reversing the steps of removal PWS 4400 4 14 ...

Page 77: ...ved in a similar way Preparation 1 Refer to 4 2 Flow Chart Procedure 1 Release the harnesses from the side snap fastener and the wire holder This step is not required when replacing the REAR FAN 1 2 Disconnect the fan harness from the connector on the CN 3372 board PWS 4400 4 15 ...

Page 78: ...r Wire holder DC fan 60 square CN5 CN3 PSW3 x 20 DC fan 60 square DC fan 60 square PSW3 x 20 PSW3 x 20 Side snap fastener Wire holder CN 3372 board Label side Label side Note When installing the fan arrange the fan harness as shown in the figure Install the DC fan carefully paying attention to the label side and the harness position 4 Install the removed parts by reversing the steps of removal PWS...

Page 79: ...d 2 Open the two wire clamps and remove the fan harness CN915 MB 1206 board Fan harness Wire clamps 3 Remove the four screws to detach the slot fan assembly Slot fan assembly PSW3 x 6 PSW3 x 6 Bosses Holes Note When installing the slot fan assembly fit the two bosses with the two holes Avoid impact on the slot fan assembly PWS 4400 4 17 ...

Page 80: ...nger guard and DC fan PSW3 x 35 PSW3 x 35 Finger guard Label side DC fan Note Install the DC fan carefully paying attention to the label side and the harness position 5 Install the removed parts by reversing the steps of removal PWS 4400 4 18 ...

Page 81: ...er to 4 2 Flow Chart Procedure 1 Remove the tape 13 x 50 2 Open the two wire saddles 3 Disconnect the fan harness from the connector on the DIO 95 board 4 Remove the two screws to detach the DIO fan DC fan 50 square sirocco PSW2 x 6 DC fan 50 square sirocco Connector Fan harness Tape 13 x 50 Wire saddles DIO 95 board PWS 4400 4 19 ...

Page 82: ... harness as shown in the figure Pull the fan harnesses to the direction of the arrow B while taking up the slack and retain them by the tape 13x50 Hold down the fan harness at portion A so that the height of fan harness becomes lower than the DC fan 50 square sirocco DC fan 50 square sirocco Fan harness A B Tape 13 x 50 Fan harnesses Label sides Wire saddles PWS 4400 4 20 ...

Page 83: ...t Procedure 1 Disconnect the fan harness from the connector 2 Remove the three screws to detach the DC fan assembly Connector Fan harness PSW2 x 5 DC fan assembly 3 Release the fan harness from the wire saddle A and the fan harness clamp PWS 4400 4 21 ...

Page 84: ...DM fan DC fan 45 square carefully paying attention to the label side and the harness position Arrange the fan harness as shown in the figure Arrange the fan harness while pressing it in the arrow direction DC fan 45 square Label side Fan harness clamp Fan harness Fan harness 5 Install the removed parts by reversing the steps of removal PWS 4400 4 22 ...

Page 85: ...rd board insertion removal tool Card board insertion removal tool This figure shows the DIO 95 board DIO 95 board PSW3 x 6 PSW3 x 6 a b Remote input output board SY assembly SY 422 CPU 453 RC 107 board DM 154 board Note When installing the board tighten the screws in the order of a b Do not push connectors when installing the board When installing the DIO 95 board and the DM 154 board do not put t...

Page 86: ... SY 422A board CPU RC assembly CN3702 SY 422A board PSW2 6 x 6 PSW2 6 x 6 3 Remove the screw P3 x 4 and two lock screws 4 Remove the two screws PSW3 x 6 5 Remove the four screws PSW2 6 x 6 to detach the SY 422A board SY 422A board PSW3 x 6 P3 x 4 PSW2 6 x 6 PSW2 6 x 6 lock screws 6 Install the removed parts by reversing the steps of removal PWS 4400 4 24 ...

Page 87: ... two screws 2 Remove the RC 107 board from the connector CN702 on the CPU 453A board PSW2 6 x 6 CN702 CPU 453A board RC 107 board 3 Remove the four screws to detach the CPU 453A board PSW2 6 x 6 PSW2 6 x 6 CPU 453A board 4 Install the removed parts by reversing the steps of removal PWS 4400 4 25 ...

Page 88: ... Chart Procedure 1 Remove the three screws to detach the LED 528 board 2 Disconnect the harness from the connector CN100 on the LED 528 board Front assembly PSW3 x 6 LED 528 board CN100 Harness 3 Install the removed parts by reversing the steps of removal PWS 4400 4 26 ...

Page 89: ...N001 on the SW 1628 board 2 Remove the three screws to detach the SW 1628 board in the direction of the arrow SW 1628 board PSW3 x 6 a b c CN001 Flexible flat cable Note When installing the SW 1628 board tighten the three screws in the order of a b c 3 Install the removed parts by reversing the steps of removal PWS 4400 4 27 ...

Page 90: ...ow Chart Procedure 1 Disconnect the four fan harnesses from the four connectors CN1 CN2 CN3 and CN4 on the CN 3372 board 2 Remove the two screws to detach the wire holder and CN 3372 board CN 3372 board CN4 CN3 a PSW3 x 6 CN1 CN2 b PSW3 x 6 Wire holder Note When installing tighten the screws in the order of a b When installing arrange the fan harness as shown in the figure 3 Install the removed pa...

Page 91: ...Procedure 1 Loosen the two attached screws 2 Remove the CP 407A board from the two connectors on the MB 1206 board CP 407A board Connectors MB 1206 board Attached screw Attached screw 3 Install the removed parts by reversing the steps of removal PWS 4400 4 29 ...

Page 92: ...1 Loosen the screw to detach the MEM PC board retainer 2 Remove the MDC 19 board from the two connectors on the MEC 40 board PSW3 x 6 MEM PC board retainer MEC 40 board Connectors MDC 19 board 3 Install the removed parts by reversing the steps of removal PWS 4400 4 30 ...

Page 93: ...emove the seven screws to detach the front cover 2 Remove the MEC 40 board from the two connectors on the MB 1206 board PSW3 x 6 PSW3 x 6 PSW3 x 6 Front cover MEC 40 board Connectors MB 1206 board 3 Install the removed parts by reversing the steps of removal PWS 4400 4 31 ...

Page 94: ... 160A Board Preparation 1 Refer to 4 2 Flow Chart Procedure 1 Remove the seven screws to detach the front cover Front cover PSW3 x 6 PSW3 x 6 2 Loosen the screw to detach the MEM PC board retainer PWS 4400 4 32 ...

Page 95: ...hen installing the front beam T tighten the screws in the order of a b c d e 4 Remove the four screws from the HP 160A board PSW3 x 6 d PSW3 x 6 c PSW3 x 6 b Frame PSW3 x 6 a HP 160A board Portions A Note When installing the HP 160A board push portions A of the board against the frame When installing the HP 160A board tighten the screws in the order of a b c d 5 Remove the HP 160A board from the t...

Page 96: ... of the connector CN11 on the HP 160A board and disconnect the flexible flat cable HP 160A board Connectors MB 1206 board Flexible flat cable Lever CN11 7 Install the removed parts by reversing the steps of removal PWS 4400 4 34 ...

Page 97: ...r beam T PSW3 x 6 PSW3 x 6 PSW3 x 6 PSW3 x 6 a b c d Bosses Holes AA blank panel Bosses Holes Note When installing the rear beam T tighten the screws in the order of a b c d When installing the rear beam T fit the four bosses with the four holes 3 Remove the four screws to detach the power guide base 4 Remove the four screws to detach the rear frame L assembly PWS 4400 4 35 ...

Page 98: ... MB 1206 board Power guide base Rear frame L assembly PSW3 x 6 PSW3 x 6 CN907 MB 1206 board Wire holder CN908 MB 1206 board Harness Red Harness Black PSW3 x 6 PSW3 x 6 Note When installing the two harnesses arrange the two harnesses as shown in the figure PWS 4400 4 36 ...

Page 99: ...ws to detach the MB 1206 board MB 1206 board PSW3 x 6 PSW3 x 6 Pins Hole Hole Note When installing the MB 1206 board fit the two pins with the two holes 7 Install the removed parts by reversing the steps of removal PWS 4400 4 37 ...

Page 100: ......

Page 101: ..._________ Firmware SYS1 software version __________________ SYS2 software version __________________ NW software version __________________ CP software version __________________ Hours Meter Write down hours meter values when inspecting servicing and repairing the unit ITEM Date Hours Meter Value OPERATION HOURS Installation Information of Option Board Write down MDC 19 board PWSK 4401 installed i...

Page 102: ...O N 3 4 5 6 7 8 DIO 95 S2302 S2902 S3302 S5002 1 2 O N 3 4 5 6 7 8 DM 154 S601 S1201 S1501 S1702 1 2 O N 3 4 5 6 7 8 HP 160A S13 1 2 O N 3 4 5 6 7 8 MEC 40 S300 S550 S800 1 2 O N 3 4 MDC 19 S101 1 2 O N 3 4 5 6 7 8 SY 422A S601 1 2 O N 3 4 5 6 7 8 S1501 1 2 O N 3 4 5 6 7 8 S1601 1 2 O N 3 4 S1703 1 2 O N 3 4 5 6 7 8 PWS 4400 5 2 ...

Page 103: ...rts common ality and improvement 3 Stock of Parts Parts marked with o at SP Supply Code column of the spare parts list may not be stocked Therefore the delivery date will be delayed 4 Harness Harnesses with no part number are not registered as spare parts 1 安全重要部品 警告 印のついた部品は安全性を維持するために重 要な部品です したがって 交換する時は必ず 指定の部品を使ってください 2 部品の共通化 ソニーから供給する補修用部品は セットに使われ ているものと異なることがあります これは部品の共通化 改良等によるものです 3 部品...

Page 104: ...5 5 5 PSW 3 x 6 PSW 3 x 6 PSW 3 x 6 No Part No SP Description 1 A 1981 498 A s MOUNTED CIRCUIT BOARD LED 528 2 A 1983 490 A s ASSY FRONT 3 1 970 025 11 s HARNESS SUB SW LED 4 3 688 102 01 o SPACER M4 5 3 733 690 01 s B 4X6 CU NI 7 682 947 01 s SCREW PSW 3X6 PWS 4400 6 2 ...

Page 105: ...fer to Main Block 2 101 102 103 No Part No SP Description 101 A 1981 497 A s MOUNTED CIRCUIT BOARD SW 1628 102 A 1981 923 A s MOUNTED CIRCUIT BOARD CP 407A 103 1 763 423 21 s FAN D C 7 682 947 01 s SCREW PSW 3X6 7 682 956 01 s SCREW PSW 3X35 PWS 4400 6 3 ...

Page 106: ... PSW3 x 6 203 204 202 201 205 No Part No SP Description 201 A 1978 011 A s MOUNTED CIRCUIT BOARD MEC 40 202 A 1992 107 A s MOUNTED CIRCUIT BOARD HP 160A 203 1 831 112 11 s CABLE FLEXIBLE FLAT 24 CORE 204 3 669 596 01 s WASHER 2 3 STOPPER 205 3 870 234 01 s GASKET CS 7 682 947 01 s SCREW PSW 3X6 PWS 4400 6 4 ...

Page 107: ...6 306 308 307 307 308 PSW 3 x 6 PSW3 x 20 PSW3 x 20 No Part No SP Description 301 A 1803 051 A s MOUNTED CIRCUIT BOARD CN 3372 302 A 1827 541 A s FAN ASSY FRONT 303 A 1827 542 A s FAN ASSY REAR 304 1 763 495 11 s FAN 80 SQUARE D C 305 1 787 268 21 s FAN DC 60 SQUARE 306 3 701 822 01 s HOLDER WIRE 307 3 870 234 01 s GASKET CS 308 4 098 036 01 s SADDLE WIRE A 7 682 947 01 s SCREW PSW 3X6 7 682 953 0...

Page 108: ...on 401 A 1904 955 A s MOUNTED CIRCUIT BOARD RC 107 402 A 1975 575 A s MOUNTED CIRCUIT BOARD DM 154 403 A 1978 010 A s MOUNTED CIRCUIT BOARD DIO 95 404 A 1981 919 A s MOUNTED CIRCUIT BOARD SY 422A 405 A 1981 921 A s MOUNTED CIRCUIT BOARD CPU 453A 406 4 417 153 01 s PANEL PCI BLANK No Part No SP Description 7 621 759 45 s PSW 2 6X6 7 682 145 01 s SCREW P 3X4 7 682 903 11 s SCREW PWH 3X6 7 682 947 01...

Page 109: ...o Part No SP Description 501 A 1827 537 A s POWER ASSY 502 X 2068 004 1 s TERMINAL ASSY 503 1 787 433 13 s FAN DC 504 1 855 093 11 s FAN DC 52 SQUARE 505 2 068 008 01 s WASHER 506 3 660 050 11 s HANDLE 507 3 671 893 01 s CLAMP LOW TYPE 508 3 733 690 01 s B 4X6 CU NI No Part No SP Description 7 682 947 01 s SCREW PSW 3X6 7 682 953 01 s SCREW PSW 3X20 PWS 4400 6 7 ...

Page 110: ...W3 x 6 PSW 3 x 6 PSW3 x 6 PS4 x 20 PS4 x 20 601 602 602 603 603 603 No Part No SP Description 601 A 1954 693 A s MOUNTED CIRCUIT BOARD MB 1206 602 3 642 656 01 s FOOT 603 4 098 036 01 s SADDLE WIRE A 7 682 666 01 s SCREW PS 4X20 7 682 947 01 s SCREW PSW 3X6 PWS 4400 6 8 ...

Page 111: ...6 3 Supplied Accessories Q ty Part No SP Description 1pc 1 830 860 11 s AC POWER SUPPLY CORD For CN PWS 4400 6 9 ...

Page 112: ......

Page 113: ...ENC IC1400 1600 NATH IC1000 1200 MDDR XAVC ENC MDDR IC1800 NATH P S S P P S S P META CP IF CP IF LVDS LVDS EE AUDIO SRIO I2C DDR3 IC2201 2204 DIO 95 as DEC P S P S P S P S TCR 1 2 3 4 5 6 7 8 9 10 HD SDI MONITOR TIME CODE OUT I2C SUB UFM CONFIG LOADER IC5001 CPLD SRIO EP IC300 RIO FLASH IC5004 5005 MATRIX FADER AES PACK SRC DDR3 IC3402 1 2 3 4 5 6 7 8 AES EBU CN102 CN302 CN105 CN100 LED 528 D150 D...

Page 114: ...107 DIO 95 DIO FAN1 for IC1800 DIO FAN2 for IC1600 FRONT FAN2 FRONT FAN3 FRONT FAN4 REAR FAN1 SLOT FAN REAR FAN2 REAR FAN3 REAR FAN4 CN201 CN202 CN203 CN204 CN301 CN302 CN3601 CN3602 1 2 3 4 5 6 7 8 9 10 IN OUT 1 2 3 4 5 6 7 8 HD SDI TIME CODE AUDIO AES EBU IN OUT 60P 60P 110P 60P 60P CN101 CN102 CN103 CN104 CN105 3P 3P 10P 10P 10P 10P 3P 10P BBF BBF JTAG CFG SER EPR2 140P 140P 140P CN2002 CN2003 ...

Page 115: ......

Page 116: ...PWS 4400 SY PWS 4400 CN J E 9 878 511 01 Sony Corporation Printed in Japan 2014 1 08 2014 ...