Sony BDP 5G, Repair Manual

Page 1: ...REPAIR GUIDE HISTORY INFORMATION FOR THE FOLLOWING MANUAL ORIGINAL MANUAL ISSUE DATE 7 2010 Version Date Subject 1 0 7 2010 No revisions or updates are applicable at this time BDP UNIT ASSY 9 888 353 51 ...

Page 2: ...REPAIR GUIDE BDP UNIT ASSY 9 888 353 51 ...

Page 3: ...BU replacement 6 BU Optical Block repair guide 7 BU adjustment flow After BU MB replacement 8 BU Repair parts Packing spec 9 Folding motor FFC 10 Packing 11 BU Data decode 12 Laser Caution Label 13 Useful service mode 14 Mechanical Part List 15 Electrical Part List 16 BDP UNIT ASSY REPAIR GUIDE 3 ...

Page 4: ...lowing Before starting any BDP Unit Assembly repair check the working space to ensure it meets ESD requirements Use caution when handling the ESD resistance of the BD Laser The BD laser is more fragile than a DVD CD laser Ensure anyone repairing the BDP Unit Assembly follows all safety guidelines BDP UNIT ASSY REPAIR GUIDE ...

Page 5: ...an play the DVD CD disc Check Drive Power Supply CN301 15p 12V 12p 5V Check PS301 303 and 304 Replace PS when open Check replace the FFC cable then check BDP UNIT ASSY operates normally Check the Optical Block Unit BU by service mode Flowchart zz BU Iop is OK Replace the BU Optical Block Check Flowchart yy Flowchart No xx other check sheet OK BDP UNIT ASSY REPAIR GUIDE ...

Page 6: ...r the Service Mode Select 2 DriveMenu Select 7 DeltaIOPCheck for checking Specification BD DVD CD within 12 Check DriveDeviceDiag Iop is out of specification replace BU to new one Optical Block Check Flowchart yy Yes No BDP UNIT ASSY REPAIR GUIDE ...

Page 7: ... original 2 Replace MB BU is original 3 Replace both BU and MB JIG Requirement Digital camera recommend with macro mode Barcode decoder 5GBUJIG installed in JIG PC s USB memory ESD work bench Procedure all cases Refer the diagram Remarks The service adjustment procedure will be carried out during OP data Writing There is no manual adjustment procedure LD ON TIME history doesn t carry over Do not t...

Page 8: ...rcode photo by using BDBUDec and save the text data to USB memory Enter the service mode and insert USB memory to rear panel Select 2 Drive Menu 3 RewriteOPData The Iop data is within specification turn off the power Turn On the Power and check the playback performance by using CD DVD and BD BLX 104 DVD TEST DISC HLX 513 CD TEST DISC YEDS 18 After finishing the Rewrite OP data confirm 7 DeltaIOPch...

Page 9: ...9 KEM 460AAA C2NP Packing Spec Do not Reuse the bag Open a box Take a corrugated cushion out Do not touch the area Open a bag Open a cushion Take BU out BDP UNIT ASSY REPAIR GUIDE ...

Page 10: ...10 KEM 460AAA C2NP Folding Motor FFC Marking for fold Stretch the bent FFC straight Fold down FFC BU Packing Condition BDP UNIT ASSY REPAIR GUIDE ...

Page 11: ...Cushion Carton E430 BU RP 2 Store it in Individual Carton Store 10 individual cartons 1 step X 2 steps 20 individual cartons in the master carton Master Carton E430 BU RP Thing that is stopper of OP The side with the turned flap is a lid side of the individual carton 1 Process the bend of FFC Do as well as the state when mass production is packed 2 It is necessary to fold the antistatic bag in ord...

Page 12: ... at first time only password is not required the second time 3 If there is the error message NET frame work requirements please apply Microsoft NET Framework 2 0 and 2 0 SP1 from Microsoft download site STEP 1 Microsoft NET Framework Version 2 0 Redistributable Package x86 http www microsoft com downloads details aspx displaylang en FamilyID 0856eacb 4362 4b0d 8edd aab15c5e04f5 STEP 2 Microsoft NE...

Page 13: ...y service parts do not have a Laser Caution Label Please reuse the original Laser Caution label and paste it on top of new Loading Assy Limit Sample Peel off the Laser Caution label using one of the methods below BDP UNIT ASSY REPAIR GUIDE ...

Page 14: ...rt any disc 3 Close the tray 4 Press PSN and set the measurement area address Please refer following address for each Format inner to outer CD 200000 500000 DVD 200000 2200000 BD 1200000 12000000 5 Jitter value should be kept within following criteria CD DVD BD Remarks if JT Value larger than spec Reference disc 1742 1643 1740 The BU suspicious Market Disc 1808 1795 1932 Check disc dirty or deform...

Page 15: ... 4 176 883 01 GUIDE FFC 3 1 837 838 11 CABLE FLEXIBLE FLAT 4 A 1781 821 A MB 134TM U COMPL 5 1 837 997 11 CABLE FLEXIBLE FLAT FFC FRONT 6 1 837 998 11 CABLE FLEXIBLE FLAT FFC FRONT 7 1 815 382 11 CONNECTOR FPC FFC 7P 8 4 176 895 01 CURTAIN REF NO PART NO DESCRIPTION 1 4 3 5 6 7 2 8 ...

Page 16: ...F 10 16V REF NO PART NO DESCRIPTION C140 1 100 916 11 CERAMIC CHIP 0 1UF 10 16V C141 1 100 909 11 CERAMIC CHIP 10UF 10 6 3V C142 1 112 777 11 CERAMIC CHIP 0 01UF 10 25V C143 1 112 777 11 CERAMIC CHIP 0 01UF 10 25V C144 1 114 130 11 CERAMIC CHIP 1UF 10 6 3V C145 1 112 777 11 CERAMIC CHIP 0 01UF 10 25V C146 1 112 777 11 CERAMIC CHIP 0 01UF 10 25V C147 1 112 777 11 CERAMIC CHIP 0 01UF 10 25V C148 1 1...

Page 17: ... 0 1UF 10 16V C250 1 100 916 11 CERAMIC CHIP 0 1UF 10 16V C252 1 100 916 11 CERAMIC CHIP 0 1UF 10 16V REF NO PART NO DESCRIPTION C254 1 100 916 11 CERAMIC CHIP 0 1UF 10 16V C256 1 100 916 11 CERAMIC CHIP 0 1UF 10 16V C257 1 164 854 11 CERAMIC CHIP 15PF 5 00 50V C258 1 100 916 11 CERAMIC CHIP 0 1UF 10 16V C259 1 100 909 11 CERAMIC CHIP 10UF 10 6 3V C302 1 100 916 11 CERAMIC CHIP 0 1UF 10 16V C306 1...

Page 18: ...0 1 115 467 11 CERAMIC CHIP 0 22UF 10 00 10V C805 1 164 852 11 CERAMIC CHIP 12PF 5 00 50V C806 1 164 852 11 CERAMIC CHIP 12PF 5 00 50V C809 1 100 916 11 CERAMIC CHIP 0 1UF 10 16V C810 1 100 916 11 CERAMIC CHIP 0 1UF 10 16V C815 1 100 916 11 CERAMIC CHIP 0 1UF 10 16V C927 1 114 130 11 CERAMIC CHIP 1UF 10 6 3V C928 1 114 130 11 CERAMIC CHIP 1UF 10 6 3V C1001 1 128 994 21 ELECT CHIP 47UF 20 10V C1002...

Page 19: ... CERAMIC CHIP 0 1UF 10 16V C1472 1 112 777 11 CERAMIC CHIP 0 01UF 10 25V C1473 1 112 746 11 CERAMIC CHIP 4 7UF 10 6 3V C1474 1 112 777 11 CERAMIC CHIP 0 01UF 10 25V C1475 1 112 746 11 CERAMIC CHIP 4 7UF 10 6 3V C1476 1 100 916 11 CERAMIC CHIP 0 1UF 10 16V C1477 1 100 916 11 CERAMIC CHIP 0 1UF 10 16V C1480 1 100 916 11 CERAMIC CHIP 0 1UF 10 16V C1481 1 100 916 11 CERAMIC CHIP 0 1UF 10 16V C1491 1 1...

Page 20: ...IN CONNECTOR 1 5MM SMD 6P CN1201 1 819 875 31 ETHERNET CONNECTOR 8P CN1401 1 822 601 51 CONNECTOR FFC FPC ZIF 45P CN1502 1 764 177 11 PIN CONNECTOR SMD 1 5MM 7P CN1503 1 691 550 11 PIN CONNECTOR 1 5MM SMD 3P CN1504 1 785 468 51 CONNECTOR FFC FPC 13P CN1508 1 794 362 51 CONNECTOR FFC FPC 5P CN1509 1 573 806 21 PIN CONNECTOR 1 5MM SMD 6P CN2460 1 820 112 51 CONNECTOR FFC FPC 9P CN2490 1 785 466 51 C...

Page 21: ...MINAL PT107 1 780 638 22 CONTACT TERMINAL PT114 1 780 638 22 CONTACT TERMINAL TRANSISTOR Q301 8 729 038 37 TRANSISTOR RT1N141M TP 1 Q302 6 550 516 01 TRANSISTOR FDC642P Q303 8 729 038 37 TRANSISTOR RT1N141M TP 1 Q702 6 551 714 01 TRANSISTOR INK0001AC1 T112A 1 RESISTOR R101 1 218 941 11 METAL CHIP 100 5 1 16W R106 1 218 941 81 METAL CHIP 100 5 1 16W R107 1 218 941 81 METAL CHIP 100 5 1 16W R201 1 2...

Page 22: ...R734 1 218 967 11 METAL CHIP 15K 5 1 16W R735 1 218 956 11 METAL CHIP 1 8K 5 1 16W R736 1 218 956 11 METAL CHIP 1 8K 5 1 16W R738 1 218 967 11 METAL CHIP 15K 5 1 16W R740 1 216 864 11 SHORT CHIP 0 R741 1 216 864 11 SHORT CHIP 0 R742 1 216 864 11 SHORT CHIP 0 R743 1 216 864 11 SHORT CHIP 0 R744 1 216 864 11 SHORT CHIP 0 R751 1 218 990 81 SHORT CHIP 0 R805 1 218 977 11 METAL CHIP 100K 5 1 16W R806 1...

Page 23: ...18 955 11 METAL CHIP 1 5K 5 1 16W R1220 1 218 941 81 METAL CHIP 100 5 1 16W R1226 1 218 965 11 METAL CHIP 10K 5 1 16W R1227 1 218 977 11 METAL CHIP 100K 5 1 16W R1231 1 218 965 11 METAL CHIP 10K 5 1 16W R1232 1 218 965 11 METAL CHIP 10K 5 1 16W R1247 1 218 941 81 METAL CHIP 100 5 1 16W R1302 1 218 965 11 METAL CHIP 10K 5 1 16W R1308 1 218 965 11 METAL CHIP 10K 5 1 16W R1370 1 218 953 11 METAL CHIP...

Page 24: ...1 SHORT CHIP 0 R2420 1 220 203 11 METAL CHIP 51K 5 1 16W R2421 1 220 206 11 METAL CHIP 91K 5 1 16W R2422 1 220 206 11 METAL CHIP 91K 5 1 16W R2442 1 218 853 11 METAL CHIP 1 8K 0 5 1 10W R2444 1 218 853 11 METAL CHIP 1 8K 0 5 1 10W R2446 1 218 853 11 METAL CHIP 1 8K 0 5 1 10W R2447 1 248 476 11 RES CHIP 0 16 1 1 3W R2481 1 218 929 11 METAL CHIP 10 5 1 16W R2485 1 218 929 11 METAL CHIP 10 5 1 16W R2...

Page 25: ...t List BDP UNIT ASSY REPAIR GUIDE REF NO PART NO DESCRIPTION REF NO PART NO DESCRIPTION CRYSTAL X401 1 814 278 11 VIBRATOR CRYSTAL 27MHZ X802 1 814 242 11 VIBRATOR CRYSTAL 25MHZ X1201 1 814 242 11 VIBRATOR CRYSTAL 25MHZ ...

Page 26: ...END 9 888 353 51 English 2010GL08 Data Made in Japan 2010 7 Sony EMCS Corporation Inazawa TEC ...