Sony BKSR-2020, Installation Manual

Page 1: ...MULTI ACCESS VIDEO AND AUDIO SERVER VSR 2000A SDI MPEG ENCODER BOARD ANALOG MPEG DECODER BOARD BKSR 2031 BKSR 2020 INSTALLATION MANUAL 1st Edition UPGRADE KIT BKSR U2000 ...

Page 2: ...er BKSR U2000 SY Serial No 10001 and Higher Attention when the product is installed in Rack 1 Prevention against overloading of branch circuit When this product is installed in a rack and is supplied power from an outlet on the rack please make sure that the rack does not overload the supply circuit 2 Providing protective earth When this product is installed in a rack and is supplied power from an...

Page 3: ...5 1 Installing BKSR 2020 1 6 E 1 5 2 Installing BKSR 2031 1 7 E 1 6 Rack Mounting 1 8 E 1 7 Front Panel Assembly Installation Removal 1 10 E 1 8 HDD Unit Installation 1 11 E 1 9 Signal Input and Output 1 12 E 1 10 Connecting Connectors and Cable 1 14 E 1 11 Example of System Connection 1 15 E 1 11 1 SD System Connection 1 15 E 1 11 2 HD 1080 59 94i System Connection 1 16 E 1 12 Switch Setting of t...

Page 4: ...he Power Supply Unit 2 3 E 2 5 Replacing the HDD Unit 2 4 E 2 6 Function of Switches LEDs on Board 2 6 E 2 6 1 CCM 38A Board 2 6 E 2 6 2 DEC 117 Board BKSR 2031 2 9 E 2 6 3 ENC 58 Board BKSR 2020 2 10 E 2 6 4 LE 224 Board 2 11 E 2 6 5 LE 225 Board 2 12 E 2 6 6 SPG 15 Board 2 13 E 2 6 7 SY 302 Board 2 14 E 2 6 8 PU 122 Board 2 16 E 3 Upgrading ...

Page 5: ... diagnostics function parts replacement electri cal adjustment circuit outline parts list block diagrams If this manual is required please contact your local Sony Sales Office Service Center Contents The following is a summary of all the section for understanding the contents of this manual Section 1 Installation This section describes the procedure for rack mounting and the connector and cable in...

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Page 7: ...power is turned on or within about 30 seconds after turning off the power Be extremely careful when removing and or installing the HDD unit fan motor unit or power supply unit while the unit is in live state Cushion Polyethylene foam density 38 kg m3 surface intrinsic resistance 1011 to 1012 Z thickness 50 mm or equivalent Cautions about Rack Mounting the Unit Mount the unit into the rack with the...

Page 8: ...ectrical noise Areas where the unit will be subjected to static electricity noise Unstable and unbalanced places 3 To prevent the internal temperature from rising ensure air ventilation of the place where the unit is installed The ventilating slots should be 20 cm away from the walls for proper ventilation c Do not block the ventilation slots If the ventilation slots are blocked overheating inside...

Page 9: ...acement If the power is turned on with the cabinet is removed the air cooling effect of the fan will be greatly reduced damaging the HDD or its data Avoid operating the unit with the cabinet is removed 655 647 633 22 604 620 34 175 316 477 7 583 100 2 120 8 419 126 107 2 221 5U 424 465 482 37 5 37 5 146 Unit mm 1 3 Operating Conditions and Installation Space ...

Page 10: ...35 A 1 4 2 Power Cord w Use the specified power cord only Otherwise fire or electric shock may occur w Do not damage the power cord Otherwise fire or electric shock may occur c Ground the unit safety Otherwise electric shock may occur Recommended parts For customers in U S A and Canada 1 Power cord 1 557 377 11 2 Plug holder C 3 613 640 01 Supplied For customers in the United Kingdom 1 Power cord ...

Page 11: ...SR 2025 occupies space of two slots 5 If any slot is left un used be sure to install the blank panel supplied to the un used slot If blank panel is not installed cooling capacity of the fan decreases and the system may not work properly 6 For installation of the BKSR 2021 2025 2035 2090 refer to the Installation Manual supplied with each optional board The unit is designed to memorize the configur...

Page 12: ...n power switch of the VSR 2000A 2 Remove the two screws of the desired slot and remove the blank panel n Keep the removed blank panel 3 Insert the BKSR 2020 to the slot Push the handle of the board in the direction of installing and insert it in the mother board completely 4 Fix the BKSR 2020 with the two screws that are used to fix the blank panel 5 Stick the slot label supplied with the BKSR 202...

Page 13: ... main power switch of the VSR 2000A 2 Remove the two screws of the desired slot and remove the blank panel n Keep the removed blank panel VSR 2000A rear side No 6 slot VSR 2000A BVTT3 x 6 BVTT 3 x 6 Blank panel 3 Insert the BKSR 2031 to the slot Push the handle of the board in the direction of installing and insert it in the mother board completely 4 Fix the BKSR 2031 with the two screws that have...

Page 14: ...Bracket 4 pcs Screw B4 x 8 8 pcs Inner Support 2 pcs Plate Nut 4 pcs Screw B4 x 12 8 pcs Screw B4 x 8 10 pcs The following parts are supplied for rack mounting Rack mounting screw RK5 x 14 4 pcs Rack mounting ornamental washer 4 pcs n Standard Tightening Torque Screw Size Standard Tightening Torque M3 0 0 7 to 1 0 N m 7 to 10 kgf cm M4 0 1 2 to 1 6 N m 12 to 16 kgf cm 1 Turn off the power of the r...

Page 15: ...avoid back injuries and prevent the unit from falling 8 After the unit is mounted in the rack fix the rack angles onto the rack with ornamental washers and screws supplied with the unit c Secure the rack angles to the rack with the screws Otherwise the unit may slide and fall off resulting in injury Bracket Inner support Outer support Rack side Body RK5 x 14 RK5 x 14 Ornamental washers Unit mm 1 6...

Page 16: ...it without earth band could cause wrong operation 1 Loosen the four screws with drop safe of the front panel assembly 2 While pressing the two panel brackets between the ornamental panel and the front panel B remove the front panel assembly 3 Install the front panel assembly by reversing the disassembling procedure RK 4 x 20 RK4 x 20 Ornamental panel Front panel B Panel bracket Panel bracket Front...

Page 17: ...dure 1 Remove the front panel assembly Refer to Section 1 7 2 Insert the replaced HDD unit into the slot gently and push the levers in the direction of the arrows to lock the HDD unit n Install the HDD with its CAUTION label facing up 3 Stick the label with the HDD No corresponding to the slot on the front n Format the HDDs after the HDD unit has been in stalled Refer to Section 1 13 Levers HDD No...

Page 18: ...75 Z sync negative AUDIO OUPUT 1 2 XLR 3 pin Male Max 24 dBm 600 Z standard 4 dBm 600 Z REMOTE RS 422A D sub 9 pin Female VTR CONTROL External View Pin No Signal 1 GND 2 TX _ 3 RX 4 GND 5 NC 6 GND 7 TX 8 RX _ 9 GND REMOTE RS 232C D sub 9 pin Female External View Pin No Signal 1 NC 2 RX 3 TX 4 DTR 5 SG 6 DSR 7 RTS 8 CTS 9 NC ETHERNET 100BASE T 8 pin modular jack External View Pin No Signal 1 TX 2 T...

Page 19: ...1 Status 1 out 3 Slot1 OUT2 Status 2 out 4 Slot1 R Reserved 5 Slot2 IN Command in 6 Slot2 OUT1 Status 1 out 7 Slot2 OUT2 Status 2 out 8 Slot2 R Reserved 9 Slot3 IN Command in 10 Slot3 OUT1 Status 1 out 11 Slot3 OUT2 Status 2 out 12 Slot3 R Reserved 13 Slot4 IN Command in 14 Slot4 OUT1 Status 1 out 15 Slot4 OUT2 Status 2 out 16 Slot4 R Reserved 17 Slot5 IN Command in 18 Slot5 OUT1 Status 1 out 19 S...

Page 20: ...60 904 00 Connector 1 563 377 11 Shell ETHERNET RJ 45 modular jack 3 1 Use of the coaxial cable 5C 2V of Fujikura America Inc Fujikura Europe Ltd FEL or equivalent is recommended 2 ITT Cannon XLR 3 12C or the equivalent 3 Conforms to the IEEE 802 3 Ethernet 100BASE T standard BKSR 2031 Matching Connector Cable Panel Indication Connector Connector Sony Part No VIDEO OUTPUT 1 2 BNC 75 Z Female BNC 7...

Page 21: ...th 800 x 680 256 colors has partly difficulty to display the contents Regarding the font size be sure to select the smaller font Drive CD ROM drive CD ROM drive is required to read Operating Instructions during installation Network Network card If you use the networking function Operation with 100BASE TX only is guaranteed Connection method Connecting using LAN TCP IP Windows Socket 2 0 Others RS ...

Page 22: ...of the VSR 2000A to EXT REF IN SD Regarding the HD system this system supports only the 1080 59 94i format In this case use the VSR 2000A in the NTSC mode The VSR 2000A does not support the HD signal in the PAL mode n To transfer materials between the VSR 2000 and the VSR 2000A both of the VSR 2000 and the VSR 2000A must be upgraded to the same version of firmware If materials are transferred with...

Page 23: ...ly 30 minutes when 73 GB HDD is installed to complete the physical format ting Do not reset during the physical formatting Also do not turn off the main power during the physical formatting When physical formatting is completed confirm that the HDD state is normal When an error occurs format again If an error occurs again replace the HDD or contact your local Sony Sales Office Service Center 2 Upo...

Page 24: ... Tektronix 2446B or equivalent Composite picture monitor Extension board EX 649 assembly A 8321 006 A Video system connection diagram Record and play back the signal generator output using the BZSR 2000 to adjust the DEC 117 board n For the operation procedure of the BZSR 2000 refer to the Operation Manual recorded in the CD ROM of the BZSR 2000 Personal computer BZSR 2000 installed SONY Signal ge...

Page 25: ...602 RV601 S903 S901 RV503 RV604 RV603 Adjustment conditions NTSC mode S903 75 color bars signal playback Y C 100 0 75 0 Specifications COMPOSITE 1 BKSR 2031 On an waveform monitor display A 714 7 mV p p Adjustment method Turn 1RV501 CVBS DEC 117 J 9 to adjust the value A to satisfy the specifications 1 ON 2 3 4 A 1 14 Video System Adjustment ...

Page 26: ...KSR 2031 On an waveform monitor display A 756 7 mV p p Adjustment method Turn 1RV602 R Y R DEC 117 J 8 to adjust the value A to satisfy the specifications 1 ON 2 3 4 3 VIDEO OUTPUT COMPONENT R Y output BETACAM level adjustment A Adjustment conditions NTSC mode S903 75 color bars signal playback Y C 100 0 75 0 Specifications B Y B OUT BKSR 2031 On an waveform monitor display A 756 7 mV p p Adjustme...

Page 27: ... OUT BKSR 2031 On an waveform monitor display A 700 7 mV p p Adjustment method Turn 1RV604 DEC 117 J 7 to adjust the value A to satisfy the specifications 1 ON 2 3 4 6 VIDEO OUTPUT COMPOSITE R Y output CCIR level adjustment A Adjustment conditions NTSC mode S903 100 color bars signal playback Y C 100 0 100 0 Specifications B Y B OUT BKSR 2031 On an waveform monitor display A 700 7 mV p p Adjustmen...

Page 28: ...903 S901 RV503 RV604 RV603 Adjustment conditions PAL mode S903 75 color bars signal playback Y C 100 0 75 0 Specifications COMPOSITE 1 BKSR 2031 On the tube of waveform monitor A 700 7 mV p p Adjustment method Turn 1RV501 CVBS DEC 117 J 9 to adjust the value A to satisfy the specifications 1 ON 2 3 4 A 1 14 Video System Adjustment ...

Page 29: ...UT BKSR 2031 On an waveform monitor display A 700 7 mV p p Adjustment method Turn 1RV602 R Y R DEC 117 J 8 to adjust the value A to satisfy the specifications 1 ON 2 3 4 3 VIDEO OUTPUT COMPONENT R Y output level adjustment A Adjustment conditions PAL mode S903 100 color bars signal playback Y C 100 0 100 0 Specifications B Y B OUT BKSR 2031 On an waveform monitor display A 700 7 mV p p Adjustment ...

Page 30: ...ter V PHASE into the terminal software of a personal computer and press the ENTER key to display the present value 2 In order to delay the output video phase from the present phase enter V and press the ENTER key to delay the output video phase by 1 CLK about 37 ns 3 In order to advance the output video phase enter V _ and press the ENTER key to advance the output video phase by 1 CLK about 37 ns ...

Page 31: ...1 On an Vector monitor display A 0 1 5d Adjustment method 1 Enter SC PHASE into the terminal software of a personal computer and press the ENTER key to display the present value 2 In order to delay the subcarrier phase enter SC and press the ENTER key to delay the output phase by 1 4d 3 In order to advance the subcarri er phase enter SC _ and press the ENTER key to advance the output phase by 1 4d...

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Page 33: ...filter with a vacuum cleaner 4 Install the filter and front panel assembly by reversing the disassembling procedure Refer to Section 1 7 2 1 Circuit Protection Device The circuit protection device positive thermistor is mounted on the MB 755A board If overcurrent flows through the circuit when the power is provided from the switching regulator to each HDD unit or the ambient temperature of the dev...

Page 34: ...ctrostatic shock Replacing the fan motor unit without earth band could cause wrong operation Be careful not to subject the fan motor unit to shock Replace the fan motor unit in about one minute or shorter as much as possible to ensure air cooling effects Replacement Part Fan assembly A 8320 041 A Removal Procedure 1 Confirm that the indicator of the fan motor unit to be replaced does not turn on 2...

Page 35: ...ion of the arrow and remove the power supply unit by holding the handle n When the power supply unit is removed for the purpose other than replacing be careful not to touch the connector of the power supply unit to prevent contact defects of the power supply unit removed Installation Procedure 1 Insert the new power supply unit in the slot complete ly n Be careful not to subject to the HDD of the ...

Page 36: ...supply unit in about 3 minutes or shorter as much as possible to ensure air cooling effects Replacing Parts Please order the BKSH 2XX HDD Unit Removal Procedure 1 Remove the front panel assembly Refer to Section 1 7 2 Confirm that the indicator of the HDD unit to be replaced turns on 3 Push the upper and lower levers in the direction of the arrow and remove the HDD unit gently n Be sure to place t...

Page 37: ...of the arrow n Install the HDD with its CAUTION label facing up 2 Attach the HDD No label on the front of the new HDD unit whose number is the same as that of the former label on the HDD unit before replacement HDD No label 3 605 401 01 3 Install the front panel assembly Refer to Section 1 7 2 5 Replacing the HDD Unit Levers HDD No label HDD unit CAUTION label ...

Page 38: ...ctor to CPU from the JTAG circuit TRST signal ON JTAG DISABLE OFF JTAG ENABLE Never change B2 4 Not used S101 D 4 CPU clock frequency Source oscillator of CPU is HI position setting switch 1 selected by the combination Never change of S101 and S102 S102 D 4 CPU clock frequency LO position setting switch 2 Never change S151 E 6 Optional operation Factory use only setting switch 2 2 6 Function of Sw...

Page 39: ...itch interrupt S155 F 6 SRESET interrupt Generates the SRESET switch interrupt S156 F 6 NMI interrupt switch Generates the NMI interrupt ABORT S201 C 1 RS 232C selector Selects the target connector of EXT position switch console to which the RS 232C is connected INT Output to the internal connector CN204 EXT Output to the 9 pin connector on the front panel of the console 1 ON 2 3 4 5 6 7 8 2 6 Fun...

Page 40: ...depending on indicator sent to network operation Flashing D259 F 5 Green LINK Turns on when a link is Turns on at all times indicator established with network when the connector is connected and the power is turned on Tuned on or off D260 F 5 Orange COLLISION Turns on when a collision Changes depending of indicator occurs in a network a network Flashing D261 F 5 Green SPEED Turns on when a network...

Page 41: ...or RGB is selected OFF Color difference Y R Y B Y ON RGB S903 2 NTSC color difference level setting OFF Betacam ON CCIR S903 3 NTSC setup 1 OFF 0 IRE ON 7 5 IRE S903 4 Factory use only 1 Change the setting according to the video signal in the customer s area LED Ref No Address Color Name Function Normal condition D901 D 2 Green CPU RUN Displays the that the CPU runs normally Lights up indicator A ...

Page 42: ...e ENC 58 board 1 OFF Phase error of the Input Video with respect to the Ref Video is allowed within the range of 1 H Variation of the phase error is also allowed if it remains within this range If the phase error exceeds this range the picture frame can shift or recording can stop ON Phase error of the Input Video with respect to the Ref Video is allowed within the range of 6 H However if the phas...

Page 43: ...ys the HDD3 status Turns on Turns on while accessing the HDD while accessing the HDD Operating normally D4 D 2 Blue HDD4 Displays the HDD4 status Turns on Turns on while accessing the HDD while accessing the HDD Operating normally D5 E 2 Blue HDD5 Displays the HDD5 status Turns on Turns on while accessing the HDD while accessing the HDD Operating normally Note LEDs D1 to D5 flashes synchronously w...

Page 44: ...113 board S2 F Not used LEDs Ref No Address Color Name Function Normal condition D1 Red System Lights up during startup Lights up Flashes until the harddisk becomes ready to be accessed in the modes such as PLAY REC etc after the system has started up and the serial communication is established Flashes when an abnormality of the fan is detected Flashes when an abnormality of a drive rebuild reques...

Page 45: ... NTSC MODE Lights up when the unit is set to NTSC mode D302 D 1 Green PAL MODE Lights up when the unit is set to PAL mode D303 D 1 Green REF VIDEO Lights up when a reference video Lights up signal is input D301 D302 D303 1 2 3 4 5 A B C D E F G H J Side A Component side 2 6 Function of Switches LEDs on Board ...

Page 46: ...A 7 Communication Sets the communication mode of RS 232C mode select switch EXT Front panel IN On board CN301 S304 A 7 Communication Factory use only mode select switch S401 E 7 Mode select switch Sets the operating mode of FSE CPU IC401 S401 1 Operating mode setting OFF Monitor mode ON Normal mode S401 2 RS 232C communication mode setting OFF On board CN401 ON Front panel S401 3 Factory use only ...

Page 47: ...only S502 E 5 Reset switch Initializes the DPC CPU IC513 S503 H 5 Baud rate select Sets the baud rate of the REMOTE switch RS 232C LEDs Ref No Address Color Name Function Normal condition D101 A 5 Green 5 V monitor Lights up when voltage 5 V Lights up is supplied D306 B 7 Green MAIN CPU RUN For checking the MAIN CPU Lights up operations D406 F 8 Green FSE CPU RUN For checking the FSE CPU Lights up...

Page 48: ...ng mode setting OFF Monitor mode ON Normal mode S101 2 RS 232C channel setting OFF CH 0 ON CH 1 S101 3 Factory use only S101 4 Factory use only S102 C 7 Reset switch Initialize the PU 122 board LED Ref No Address Color Name Function Normal condition D102 G 8 Yellowish green CPU RUN For checking CPU operations Lights up S101 S102 1 2 3 4 5 6 7 8 A B C D E F G H J K D102 Side A Component side 2 6 Fu...

Page 49: ...ip transfer function and the archive function of the BZSR 2000 refer to Operating Instructions available in the Trial version CD ROM supplied with the system When the VSR 2000 is kept installed in a rack the upgrade work is difficult Uninstall the VSR 2000 from a rack once and perform the upgrade work in a stable location with sufficient space Be sure to take an appropriate preventive measure fro ...

Page 50: ...5 Install the SY 302 CCM 37 CCM 38 board as follows Install the removed CCM 37 or CCM 38 board in the SY 302 board by reversing step 2 6 Remove the front panel assembly as follows 1 Loosen fully the four screws with drop safe of the front panel assembly 2 While holding the two panel brackets that are located in between the ornamental panel and the front panel B with finger remove the front panel a...

Page 51: ... HDD unit Cushion Label side down RK4 x 6 RK4 x 6 B4 x 8 B4 x 8 Handle Handle Rack angle Rack angle 8 Remove the cover and the rack angle as follows 1 Remove the four screws two screws in the right and left respectively and remove the rack angles in the right and left sides 2 Remove the 12 screws three screws for a handle and remove all of the handles in the right and left 3 Remove the eight screw...

Page 52: ...unit by reversing the step 9 c Tighten the screws of power supply unit If the power supply unit is not secured completely the contact resistance of the power connector will be increased and may cause parts damage or smoking 13 Install the cover and rack angle as follows Install the cover and rack angle by reversing the step 8 9 Remove the power supply unit as follows 1 Remove the four screws 2 Pul...

Page 53: ...at Execute the logical formatting using the BZSR 2000 CD ROM supplied with the BKSR U2000 m If you use the BZSR 2000 CD ROM supplied with the BZSR 2000 of former version before upgrading your file system will be formatted to the old format so that all functions of the VSR 2000A cannot be used Be sure to use BZSR 2000 CD ROM supplied with the BKSR U2000 Be careful not to make mistake in selecting e...

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Page 55: ...eutschland Entsorgungshinweis Bitte werfen Sie nur entladene Batterien in die Sammelboxen beim Handel oder den Kommunen Entladen sind Batterien in der Regel dann wenn das Gerät abschaltet und signalisiert Batterie leer oder nach längerer Gebrauchsdauer der Batterien nicht mehr einwandfrei funktioniert Um sicherzugehen kleben Sie die Batteriepole z B mit einem Klebestreifen ab oder geben Sie die Ba...

Page 56: ...VSR 2000A SY BKSR 2020 SY BKSR 2031 SY BKSR U2000 SY J E 3 620 205 01 Printed in Japan Sony Corporation 2002 5 16 B P Company 2002 ...