Sony Bravia KDL-32R300B, Service Manual

Page 1: ...UAL SERVICE MANUAL UNIQUE SERVICE MANUAL UNIQUE ITC3 5 CHASSIS Segment SE Pan Asia Version Date Subject 1 7 2014 1st Issue 2 9 2014 Part Information Changed Pg 19 23 LCD TV LCD TV 9 888 162 P2 F SM C l f For SM Common please refer 9 888 162 XX ...

Page 2: ...SERVICE MANUAL UNIQUE SERVICE MANUAL UNIQUE ITC3 5 CHASSIS Segment SE Pan Asia LCD TV LCD TV ...

Page 3: ...E etc SSEA SP1 Singapore Brunei Kuwait UAE etc SSEA SP1 Singapore Brunei Cambodia Myanmar Indonesia etc Philippines KLV 32R306B RM GA024 ME7 KDL 40R350B RM ED054 SOMEA AF1 S th Af i I S di A bi KDL 40R350B RM ED054 SOMEA AF1 South Africa Iran Saudi Arabia Kuwait UAE etc SSEA SP1 Singapore Brunei Cambodia Myanmar Indonesia etc Vietnam Malaysia Indonesia KLV 40R352B RM GA024 SOMEA AF1 South Africa I...

Page 4: ... Remove Ornamental Panel 10 1 7 How to Remove H Board 11 2 DIAGRAMS 2 1 Circuit Board Location 12 2 2 Wire Dressing 13 3 DISASSEMBLY EXPLODED VIEWS AND OTHER PARTS 3 1 KDL KLV 32R3 B 17 3 2 KDL KLV 40R3 B 22 Please refer Service Manual Common for below information General Safety Notes Self Diagnostic Function Triage Chart Troubleshooting Troubleshooting reference Adjustments 4 Diagrams Block Diagr...

Page 5: ...he TV set must lie above soft cushion protection sheet Use glove through out the process 1 1 How To Remove TV Stand 32 40 1 Place TV set facing down on a flat surface 2 Remove 2 X SCREW PSW M5x20 from bottom and remove the stand MOLD STAND Make sure TV stand is not hitting to MOLD STAND 32 the edge of table MOLD STAND 40 5 ...

Page 6: ...TV set must lie above soft cushion protection sheet Use glove through out the process Ensure all screws on Under Cover is removed 1 2 Lift up Under Cover from the bottom side 3 Pull out the Under Cover from the slot 1 2 How To Remove Under Cover 32 40 SE 32 bottom side the slot SE 40 6 ...

Page 7: ...ction sheet Use glove through out the process 1 Remove all the connectors SE 32 BIS2 Board SE 40 BIS2 Board 2 Remove all the screws 3 Remove B Board from Main Bracket Will have sticky feeling 3 Remove B Board from Main Bracket Will have sticky feeling during pulling process due to thermal sheet underneath BIS2 Board 5 screw 7 ...

Page 8: ...2 40 CAUTION During this disassemble the TV set must lie above soft cushion protection sheet Use glove through out the process 1 4 How To Remove Main Bracket 32 40 Main Bracket 32 6 screws 1 Remove all screws Main Bracket 40 8 screws 8 ...

Page 9: ...32 40 CAUTION During this disassemble the TV set must lie above soft cushion protection sheet Use glove through out the process 1 5 How To Remove Stand Bracket 32 40 Stand Bracket 32 2 screws Stand Bracket 40 4 screws 1 Take out screw 9 ...

Page 10: ...m H Board CAUTION During this disassemble the TV set must lie above soft cushion protection sheet Use glove through out the process 1 6 How to Remove Ornamental Panel 1 Remove Screw 3 Pull out wire harness from H Board 2 Push Ornamental Panel to right side before remove it 10 ...

Page 11: ...oft cushion protection sheet Use glove through out the process 1 Hold H board at left side area and pull out the board upwards By Hand p out the H Board Rib Rib OR Prepare thin plate without sharp edge If there sharp edge it must cover with some tape g p Thin Plate 11 1 Pick the H Board from bottom side using non sharp end thin plate and pick up to pull out ...

Page 12: ...2 1 CIRCUIT BOARD LOCATION Diagrams SECTION 2 DIAGRAMS BIS BOARD 2 1 1 KDL KLV 32R3 B PANEL ORNAMENTAL 2 1 2 KDL KLV 40R3 B PANEL ORNAMENTAL 2 1 2 KDL KLV 40R3 B BIS BOARD HK BOARD 12 PANEL ORNAMENTAL ...

Page 13: ...2 2 Wire Dressing Diagrams a KDL KLV 32R3 B 1 Flexible Flat Cable 30P I t C t Insert Connector 13 ...

Page 14: ...Harness Assy Insert Tape Ilustrations numberings a g are not arranged according to actual process sequence b d e d f Insert Connector I t C t a b a c e f g g Insert Connector Insert Connector Insert Connector 1 2 c At HK Mount Board 14 At loudspeaker ...

Page 15: ...2 2 Wire Dressing Diagrams b KDL KLV 40R3 B 1 Flexible Flat Cable 30P 1 2 Insert Connector Insert Connector 15 ...

Page 16: ...ams g b KDL KLV 40R3 B 2 Harness Assy Insert Tape a Ilustrations numberings a g are not arranged according to actual process sequence c d Insert Connector b b Insert Connector a f g At HK Mount Board h i 1 2 At loudspeaker 16 ...

Page 17: ...re seldom required for routine service Some delays should be anticipated when ordering these components Picture provided in this section might have slight difference from the actual sets Lines that indicate parts are shown in blue in the illustration The reference number besides the part description in the picture indicates the disassembly sequence P MOD 11 Remove screws before disassembly Unplug ...

Page 18: ... n a n a n a n a n a n a n a n a n a 3b CORD SET POWER SUPPLY 1 846 094 11 n a n a n a n a n a n a n a n a n a 3a CORD SET POWER SUPPLY 1 846 109 11 n a n a n a n a n a n a n a n a n a n a 4 UNDER COVER 32FJI A 4 540 960 11 n a n a n a n a 4 UNDER COVER 32FJI A 4 540 960 21 n a n a n a n a n a n a n a 5 LOUDSPEAKER 1 858 919 11 6 PANEL ORNAMENTAL 32FJI 4 538 122 11 7 HK MOUNT A 2054 238 A 8 COMP S...

Page 19: ...V 32R3 B Ref Part No Description 7 685 646 71 SCREW BVTP 3X8 TYPE2 IT 3 3 1 2 Screws 7 685 646 71 SCREW BVTP 3X8 TYPE2 IT 3 2 990 421 41 SCREW PSW M3X6 4 159 298 01 SCREW PSW M4X10 3 452 815 21 SCREW BVTP 3X10 TYPE2 IT 3 3 452 815 21 SCREW PSW M5X20 Base stand type 19 ...

Page 20: ...e Brunei SOMEA AF1 South Africa SSEA SP1 Singapore Brun REF NO DESCRIPTION PART NO REMARKS Iran Saudi Arabia Kuwait UAE etc Brunei Cambodia Myanmar Indonesia etc Vietnam Malaysia Thailand Indonesia ME7 South Africa Iran Saudi Arabia Kuwait UAE etc Singapore Brun ei Cambodia Myanmar Indonesia etc Philippines ME7 81 HARNESS ASSY 1 910 804 89 CN9900 BIL2 BIS2 CN100 HK CN4500 BIL2 BIS2 SP 1 82 FLEXIBL...

Page 21: ... MANUAL INSTRUCTION 4 543 595 31 n a n a n a n a n a n a n a n a n a n a MANUAL INSTRUCTION 4 543 595 41 n a n a n a n a n a n a n a n a n a n a MANUAL INSTRUCTION 4 543 595 51 n a n a n a n a n a n a n a n a n a n a MANUAL INSTRUCTION 4 543 595 61 n a n a n a n a n a n a n a n a n a n a MANUAL INSTRUCTION 4 543 595 61 n a n a n a n a n a n a n a n a n a n a MANUAL INSTRUCTION 4 543 596 11 n a n a...

Page 22: ...KLV 40R3 B 12 BEZEL 11 P MOD BEZEL 10 STAND BKT SHEET THERMAL AYU2 BIS BOARD PANEL 6 7 8 5 9 THERMAL AYU2 6 PANEL ORNAMENTAL 40FJI 10 STAND BKT 4 6 UNDER COVER LOUDSPEAKER a AC ADAPTOR 2 a STAND BASE ML FAN CO 40FJI A POWER SUPPLY CORD SET b 3 a 1 STAND BASE ML ASSY b FOOT STAND T2 22 ...

Page 23: ...tc Myanmar Indonesia etc 1 STAND BASE ML ASSY 4 464 354 21 2 AC ADAPTOR 60W 1 492 892 11 3a CORD SET POWER SUPPLY 1 846 093 11 3b CORD SET POWER SUPPLY 1 846 094 11 n a n a n a n a n a n a 4 UNDER COVER 40FJI A 4 540 957 12 n a n a n a 4 UNDER COVER 40FJI A 4 540 957 22 4 UNDER COVER 40FJI A 4 540 957 22 n a n a n a n a n a 5 COMP SVC BIS2_40F_PAA A 2057 215 A n a n a n a n a n a 5 COMP SVC BIS2_4...

Page 24: ...ts 3 2 KDL KLV 40R3 B 3 2 2 Screws Ref Part No Description 7 685 646 71 SCREW BVTP 3X8 TYPE2 IT 3 2 990 421 41 SCREW PSW M3X6 2 990 421 41 SCREW PSW M3X6 4 159 298 01 SCREW PSW M4X10 7 685 647 79 SCREW BVTP 3X10 TYPE2 IT 3 3 452 815 21 SCREW PSW M5X20 24 ...

Page 25: ...it UAE t SSEA SP1 Singapore Bru nei Cambodia Myanmar Vietnam Malaysia Indonesia SOMEA AF1 South Africa Iran Saudi Arabia K it UAE t SSEA SP1 Singapore Brunei Cambodia Myanmar Philippines Kuwait UAE etc Myanmar Indonesia etc Kuwait UAE etc Myanmar Indonesia etc 81 HARNESS ASSY 1 910 804 91 CN9900 BIL2 BIS2 CN100 HK CN4500 BIL2 B IS2 SP 1 82 FLEXIBLE FLAT CABLE 51P 1 848 562 11 CN8600 BIS2 SOURCE BO...

Page 26: ... n a MANUAL INSTRUCTION 4 543 595 21 n a n a n a n a n a n a n a MANUAL INSTRUCTION 4 543 595 31 n a n a n a n a n a n a n a MANUAL INSTRUCTION 4 543 595 41 n a n a n a n a n a n a n a MANUAL INSTRUCTION 4 43 9 1 MANUAL INSTRUCTION 4 543 595 51 n a n a n a n a n a n a n a MANUAL INSTRUCTION 4 543 595 61 n a n a n a n a n a n a n a MANUAL INSTRUCTION 4 543 596 11 n a n a n a n a MANUAL INSTRUCTION ...

Page 27: ...Disassembly Exploded Views and Other Parts Sony Corporation 27 English 2014 09 9 888 162 P2 Sony Corporation Sony EMCS Malaysia Sdn Bhd HESRDM ...