Sony Bravia KDL-32R330B, Service Manual

Page 1: ... MANUAL Version Date Subject 1 0 5 2014 Original manual issue LCD Digital Color TV 9 888 163 01 HISTORY INFORMATION FOR THE FOLLOWING MANUAL ORIGINAL MANUAL ISSUE DATE 5 2014 Chassis Name RB2TP Segment Name MB ...

Page 2: ...KDL 32R330B 40R380B 2 MODEL LIST MODEL COLOR COMMANDER DEST MODEL COLOR COMMANDER DEST KDL 32R330B Black RM YD092 America KDL 40R380B Black RM YD092 America ...

Page 3: ...r KDL 32R330B 40R380B 22 1 4 How to disassemble Deco KDL 32R330B 40R380B 23 1 5 How to disassemble LVDS cable KDL 32R330B 40R380B 24 1 6 How to disassemble IR Board KDL 32R330B 40R380B 25 1 7 How to ass y the LED lens KDL 32R330B 40R380B 26 1 8 How to assemble the Himeron Countermeasure of panel KDL 32R330B 40R380B 27 1 8 1 KDL 32R330B 27 1 8 2 KDL 40R380B 29 Description Page SEC 2 ADJUSTMENT 30 S...

Page 4: ...r property and avoid causing serious injury Carry the TV with an adequate number of people larger size TVs require two or more people Correct hand placement while carrying the TV is very important for safety and to avoid damages SAFETY RELATED COMPONENT WARNING Components identified by shading and mark on the schematic diagrams exploded views and in the parts list are critical for safe operation R...

Page 5: ...res or in areas of high humidity for an extended period of time 4 Do not expose the LCD panel to direct sunlight 5 Avoid contact with water It may cause a short circuit within the module 6 Always clean the LCD panel with a soft cloth material 7 Use care when handling the wires or connectors of the inverter circuit Damaging the wires may cause a short 8 Protect the panel from ESD to avoid damaging ...

Page 6: ...you have replaced all the insulators 4 Look for unauthorized replacement parts particularly transistors that were installed during a previous repair Point them out to the customer and recommend their replacement 5 Look for parts which though functioning show obvious signs of deterioration Point them out to the customer and recommend their replacement 6 Check the line cords for cracks and abrasion ...

Page 7: ...ow voltage scale The Simpson s 250 and Sanwa SH 63TRD are examples of passive VOMs that are suitable Nearly all battery operated digital multimeters that have a 2 VAC range are suitable see Figure A How to Find a Good Earth Ground A cold water pipe is a guaranteed earth ground the cover plate retaining screw on most AC outlet boxes is also at earth ground If the retaining screw is to be used as yo...

Page 8: ...8 SELF DIAGNOSIS FUNCTION This model doesn t support Self Diagnosis Function KDL 32R330B 40R380B ...

Page 9: ...ing to the following procedure when performing adjustment and operation check after the part replacement Note Remove rear cover then assemble the stand to main unit This will cause the stand with main unit fit closely scratch or deformation may occurred easily on the stand or bezel deco Attention This photo is based on Sony criteria for appearing standing the main unit after removing back cover an...

Page 10: ...ble the stand to main unit This will cause the stand with main unit fit closely scratch or deformation may occurred easily on the stand or bezel deco And Stand will be interference with Speaker Attention This photo is based on Sony criteria for appearing standing the main unit after removing back cover and assembling the stand But considering mechanical design of this models and normal service pro...

Page 11: ...tion service The construction parts of an assembled part are indicated with a collation number in the remark colum Items marked are not stocked since they are seldom required for routine service Some delay should be anticipated when ordering these items SEC 1 DISASSEMBLY AND PARTS LIST KDL 32R330B 40R380B ...

Page 12: ...1 1 KDL 32R330B 1 1 1 BASE STAND DISASSEMBLY AND PARTS LIST 1 REF No PART No DESCRIPTION MARK 1 4 538 444 01 STAND 32 2 580 603 01 SCREW PSW M4X16 12 KDL 32R330B 40R380B ...

Page 13: ...4 538 442 01 COVER REAR 32 19 4 542 297 11 IO side label 13 DISASSEMBLY AND PARTS LIST 1 1 2 REAR COVER 2 2 345 219 11 B IB 3X CM3 SCREW M3X6 2 580 638 01 SCREW BVTP2 4X8 7 682 903 19 SCREW PWH 3X6 1 1 KDL 32R330B 19 KDL 32R330B 40R380B ...

Page 14: ... ASSY 6P 7 1 910 109 64 CONNECTOR ASSY 4P 8 1 910 109 62 CONNECTOR ASSY 14P 9 1 910 109 66 LVDS CABLE 10 4 542 284 01 SHEET INSULATION 32 11 4 538 884 01 BRACKET SIDE 12 4 542 280 01 BKT_CONNECTOR SGCC 13 1 859 049 11 LOUDSPEAKER 5W 4 466 882 01 SCREW M3X6 SW FANT 2 580 628 01 SCREW BVTP S3X6 TYPE2 7 682 903 19 SCREW PWH 3X6 2 580 592 01 SCREW PSW M3X8 1 1 KDL 32R330B 8 5 5 9 11 12 13 KDL 32R330B ...

Page 15: ...SCRIPTION MARK 14 A 2059 601 A LCMASSY 32 AUO T320XVN02 9 14 A 2059 603 A LCMASSY 32 SDC TPT315B5 AN02 SC1G 15 N A BRACKET STAND R 32 16 N A BRACKET STAND L 32 17 4 538 446 11 DECO 32 18 4 538 445 01 COVER BOTTOM 32 4 542 283 01 BOLT M3 1 1 KDL 32R330B 15 14 16 18 17 KDL 32R330B 40R380B ...

Page 16: ...16 PART No DESCRIPTION MARK 1 492 065 21 REMOTE COMMANDER RM YD092 1 838 955 11 CORD SET POWER SUPPLY DISASSEMBLY AND PARTS LIST 1 1 5 MISCELLANEOUS 1 1 KDL 32R330B KDL 32R330B 40R380B ...

Page 17: ... 1 2 1 BASE STAND DISASSEMBLY AND PARTS LIST REF No PART No DESCRIPTION MARK 1 4 538 449 01 STAND 40 2 580 603 01 SCREW PSW M4X16 7 682 246 09 K 3X6 SCREW K 3X5 7 682 245 09 K 3X6 SCREW K 3X4 17 1 KDL 32R330B 40R380B ...

Page 18: ...4 538 447 01 COVER REAR 40 19 4 542 297 11 IO side label 18 DISASSEMBLY AND PARTS LIST 1 2 2 REAR COVER 2 1 2 KDL 40R380B 2 345 219 11 B IB 3X CM3 SCREW M3X6 2 580 638 01 SCREW BVTP2 4X8 7 682 903 19 SCREW PWH 3X6 19 KDL 32R330B 40R380B ...

Page 19: ...09 69 CONNECTOR ASSY 6P 7 1 910 109 70 CONNECTOR ASSY 4P 8 1 910 109 65 LVDS CABLE 9 1 910 109 68 CONNECTOR ASSY 14P 10 4 542 282 01 SHEET INSULATION 40 11 4 542 280 01 BRACKET MB 12 4 538 884 01 BRACKET SIDE 13 1 859 048 11 LOUDSPEAKER 8W 4 466 882 01 SCREW M3X6 SW FANT 2 580 628 01 SCREW BVTP S3X6 TYPE2 7 682 903 19 SCREW PWH 3X6 2 580 592 01 SCREW PSW M3X8 1 2 KDL 40R380B 13 10 5 5 13 6 7 8 9 K...

Page 20: ...TOM REF No PART No DESCRIPTION MARK 14 A 2059 605 A LCM ASSY 40 INX V400HJ6 With Bezel 15 N A BRACKET Stand R 40 16 N A BRACKET Stand L 40 17 4 538 451 01 DECO 40 18 4 538 450 01 COVER BOTTOM 40 1 2 KDL 40R380B 18 14 16 15 17 4 542 283 01 BOLT M3 KDL 32R330B 40R380B ...

Page 21: ...21 PART No DESCRIPTION MARK 1 492 065 21 REMOTE COMMANDER RM YD092 1 838 955 11 CORD SET POWER SUPPLY DISASSEMBLY AND PARTS LIST 1 2 5 MISCELLANEOUS 1 2 KDL 40R380B KDL 32R330B 40R380B ...

Page 22: ...over in order as below Hold the panel from the middle of bezel and lift rear cover in the direction of the arrow 1 3 How to disassemble rear cover KDL 32R330B 40R380B Hold the panel from the middle of bezel and lift rear cover in the direction of the arrow KDL 32R330B KDL 40R380B KDL 32R330B 40R380B ...

Page 23: ...AL OF DECO 1 4 How to disassemble Deco KDL 32R330B 40R380B Release deco from hook of bezel Remove deco from bezel hook KDL 32R330B KDL 40R380B hook Release deco from hook of bezel Remove deco from bezel KDL 32R330B 40R380B ...

Page 24: ... How to disassemble LVDS Cable KDL 32R330B 40R380B Remove the PIN 1 5 1 PROCEDURE OF REMOVING LVDS CABLE ON KDL 32R330B 1 5 2 PROCEDURE OF REMOVING LVDS CABLE ON KDL 40R380B Remove the PIN KDL 32R330B 40R380B ...

Page 25: ... How to disassemble IR Board KDL 32R330B 40R380B Disassemble deco Then disassemble the screw Remove the IR cable KDL 32R330B 1 screw 2 KDL 40R380B screw Disassemble deco Then disassemble the screw 1 2 Remove the IR cable KDL 32R330B 40R380B ...

Page 26: ...B 40R380B 1 The LED lens is installed in the hole As shown in the picture break waste along the red line position 2 Press the LED lens in the hole and ensure that the lens is flat with all round plastic 4 542 281 01 LENS TPN KDL 32R330B 40R380B ...

Page 27: ...o the right side of the panel 3 Stick HIMERON PN 4 542 291 01 to the top side of the panel 1 2 3 Stick HIMERON along the RIB root of panel and can t cover lock hole Stick HIMERON PN 4 542 292 01 along the RIB root of panel and can t cover lock hole Stick HIMERON PN 4 542 291 01 along the RIB root of panel and can t cover lock hole Attached to the right along the rectangle KDL 32R330B 40R380B ...

Page 28: ... the Vase of Panel 5 Stick HIMERON PN 4 542 289 01 to the Panel position as shown PN Description usage 4 542 291 01 CUSHION 440X8 1 4 542 292 01 CUSHION 540X10 2 4 542 287 01 CUSHION 45X10 4 4 542 289 01 CUSHION 20X10 1 KDL 32R330B 40R380B ...

Page 29: ... 2 Stick HIMERON PN 4 542 289 01 to the Panel position as shown PN Description usage 4 542 287 01 CUSHION 45X10 4 4 542 289 01 CUSHION 20X10 1 1 8 How to assemble the Himeron Countermeasure of panel KDL 32R330B 40R380B 1 8 2 KDL 40R380B KDL 32R330B 40R380B ...

Page 30: ... as follows and entering service mode service mode display When replace Main Board or panel please confirm SERIAL NUMBER EDIT and MODEL NAME EDIT in service mode If they are different please select a suitable thing Service Mode Wide Band Turning Range Scan Self diagnosis history Status Information LVDS Spectrum 29 STATUS DIGITAL RF INFORMATION Low of HPD 5 Panel Selection 17_LCA315XVN02 Test Reset...

Page 31: ...ter entering service mode then turn off the power switch Function The flow of control Service mode on 1 DISPLAY 5 VOL Power 2 Left Right Mute Ok Mute VOL Service mode off RETURN Power off on Adjustment Item up down Data Value up down KDL 32R330B 40R380B ...

Page 32: ...32 SEC 3 DIAGRAMS AND CHASSIS STRUCTURE 3 1 BLOCK DIAGRAM 3 1 1 KDL 32R330B 40R380B KDL 32R330B 40R380B ...

Page 33: ...33 DIAGRAMS 3 2 CONNECTOR DIAGRAM CN701 CN403 32 CN408 40 CN601 CN404 Power Board CN8601 CN9101 Main Board IR Board CN201 T Con Board Panel 3 2 1 KDL 32R330B 40R380B KDL 32R330B 40R380B ...

Page 34: ...34 DIAGRAMS 3 3 CIRCUIT BOARDS LOCATION 3 3 1 KDL 32R330B 40R380B KDL 32R330B POWER UNIT Board A Board H Board KDL 40R380B POWER UNIT Board A Board H Board KDL 32R330B 40R380B ...

Page 35: ...2R300B 1 20MM 80MM 2 25MM 50MM White 3 25MM 50MM Black 4 4 542 425 01 TAPE SHIELD TPN KDL 40R350B 1 20MM 80MM 2 25MM 50MM 3 4 542 425 01 TAPE SHIELD TPN The purpose for the tape stick is to make the cables fixed KDL 32R330B KDL 40R380B 1 1 1 3 2 2 2 4 3 KDL 32R330B 40R380B ...

Page 36: ...36 END 9 888 163 01 Sony Corporation KDL 32R330B 40R380B ...

Page 37: ... Cable connection Check Exchange PSU board Reinstall Power Cable Check TV Function Yes or OK No or NG V Line H Line Abnormal Panel Cable FFC Connection Check Exchange Main board Reinstall Panel Cable Check TV Function Finish Repair Check TV Function Exchange Panel Check TV Function Finish Repair Yes OK NG No Yes Yes No No OK OK OK OK OK OK OK OK OK OK OK NG NG NG NG NG NG NG NG Exchange Panel Chec...

Page 38: ...n of setting menu HOME Settings Customer Support Please use the latest software 1 Model Name 2 Software Version For USB please store only one file for software update If the software file is compressed zip please unzip it APPENDIX 2 Software data update Software data update for Engineering PKG 1 KDL 32R330B 2 V2 04 KDL 32R330B KDL 40R380B sony_fw_2014_XXXX_tnus1 pkg KDL 32R330B 40R380B ...

Page 39: ...lushing 2 3min 3 Finish update Lights up Green LED again and TV is turned on 6 Plug the AC power cord then turn on the TV 4 Plug the AC power cord then start update automatically 1 Lights up Green LED no picture Confirm Software version Please confirm whether it is the latest software product information of setting menu HOME Settings Set up Product Information KDL 32R330B 40R380B ...

Page 40: ...gs Customer Support Please use the latest software 1 Model Name 2 Software Version For USB please store only one folder for software update If the software file is compressed zip please unzip it Software data update for OND PKG sony_tvupdate_2014_XXXX_tcf_auth zip After unzip a folder will appear The folder name sony_dtv02B00B00B0B0_00103201 Please copy this folder on USB 1 KDL 32R330B 2 V2 04 KDL...

Page 41: ... update Lights up Green LED again and TV is turned on 6 Plug the AC power cord then turn on the TV 3 Update from Menu Menu Settings Customer Support Software update Select OK 1 Lights up Green LED no picture Confirm Software version Please confirm whether it is the latest software product information of setting menu HOME Settings Set up Product Information KDL 32R330B 40R380B ...

Page 42: ...0 Clearing the Self Check Diagnostic List Panel operation time Press the Channel 7 Channel 0 Exiting the Self diagnostic screen To exit the Self Diagnostic screen turn off the power to the TV by pressing the POWER button on the remote or the POWER button on the TV Operation Time Boot Count Panel Operation Time Screen APPENDIX 3 Operation Time Boot Count Panel Operation Time Service Mode Wide Band ...

Page 43: ...rm data Input data correct Once data confirm and save into EEPROM gray out this item user will not able to adjust Edit Serial Number When you select the SERIAL NUMBER EDIT item in the service mode use right key to enter edit mode SERIAL NUMBER EDIT 0000001 Use the up and down key to edit the first bit of the SERIAL NUMBER 0 9 Use the left and right key to switch bit SERIAL NUMBER EDIT 0000001 Afte...

Page 44: ...el Selection 17_LCA315XVN02 Test Reset Off UART Selection Factory SERIAL NUMBER EDIT 0000001 MODEL NAME EDIT KDL 32R330B MHL TMDS Termination 0 Set Home Exit Select Panel Type 1 Entering Service Mode 2 Select Panel Selection 3 Use the left and right key to select Panel Type KDL 32R330B First Panel AUO Second Panel SDC Panel Type 17_LCA315XVN02 19_LCS3150AN02 KDL 32R330B 40R380B ...