Sony Bravia KLV-32BX300, Service Manual

Page 1: ...51 KLV 32BX300 RM YD035 AR KLV 32BX300 RM YD035 LATIN AMERICA KLV 40BX400 RM YD035 AR KLV 40BX400 RM YD035 LATIN AMERICA LEVEL 3 CONFIDENTIAL HISTORY INFORMATION FOR THE FOLLOWING MANUAL ORIGINAL MANUAL ISSUE DATE 3 2010 REVISION DATE SUBJECT 3 2010 No revisions or updates are applicable at this time ...

Page 2: ...9 9 BAA Board Schematic Diagram 2 of 9 10 BAA Board Schematic Diagram 3 of 9 11 BAA Board Schematic Diagram 4 of 9 12 BAA Board Schematic Diagram 5 of 9 13 BAA Board Schematic Diagram 6 of 9 14 BAA Board Schematic Diagram 7 of 9 15 BAA Board Schematic Diagram 8 of 9 16 BAA Board Schematic Diagram 9 of 9 17 G2HE Board Schematic Diagram KLV 40BX400 ONLY 20 G2LE Board Schematic Diagram KLV 32BX300 ON...

Page 3: ...must be secured using the 4 mounting holes on the rear cover To avoid damaging the LCD panel do not press on the panel or frame edge to avoid the risk of electric shock do not scratch or press on the panel with any sharp objects do not leave the module in high temperatures or in areas of high humidity for an extended period of time do not expose the LCD panel to direct sunlight avoid contact with ...

Page 4: ... Free Solder is available under the following part numbers Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics r e b m u n t r a P r e t e m a i D s k r a m e R 9 1 5 0 0 0 4 6 7 m m 3 0 g K 5 2 0 0 ...

Page 5: ...croamperes Leakage current can be measured by any one of three methods 1 A commercial leakage tester such as the Simpson 229 or RCA WT 540A Follow the manufacturers instructions to use these instructions 2 A battery operated AC milliampmeter The Data Precision 245 digital multimeter is suitable for this job 3 Measuring the voltage drop across a resistor by means of a VOM or battery operated AC vol...

Page 6: ... A Encryption Key Components in the back of this manual All capacitors are in μF unless otherwise noted pF μμF 50WV or less are not indicated except for electrolytics and tantalums All electrolytics are in 50V unless otherwise specified All resistors are in ohms k 1000 M 1000k Indication of resistance which does not have one for rating electrical power is as follows Pitch 5mm Rating electrical pow...

Page 7: ...hode Cathode Common Cathode Cathode Common Common Common Common Cathode Anode Base Emitter Collector Base Emitter Collector Drain Gate Gate Drain Device Printed symbol Terminal name Circuit Terminal name of semiconductors in silk screen printed circuit Anode Anode Anode Cathode Anode Anode Cathode Transistor FET Transistor FET Emitter Collector Base Transistor Source Gate Drain Cathode Anode Anode...

Page 8: ... 7 7 2 M J N P M A S C R I S D E L D E L G A T J l e t o H T R A U S C E Y B T S 0 T R A U S C R I S C 2 I _ M B G R t n e i b m A r o s n e s n i a M M V N e t y B K 6 1 p m e T r o s n e S 1 B S U 2 I M D H D I D E D D 0 C D D 2 I M D H 1 I M D H D I D E 2 S D M T 2 C D D C C D 2 I M D H C P R L 1 I M D H C P D I D E B G R V H R L 3 I M D H C P 0 S D M T 1 o e d i V t u O N O M n o M 1 o e d i V...

Page 9: ...4 5 6 7 8 9 10 11 12 13 14 15 16 17 GND_V GND_V 22 R2312 PC_IO_GP SOG PC_IO_BP RTAN140M T111 1 Q2001 GND_V 5p C2301 75 R2305 VID_IO_SEL 18 R2213 75 R2013 J2201 GND_A GND_D 56 R2219 PC_HDMI_IN_R 009 2E GND_V 1 16W 2 2k R2107 1M R2203 5p C2308 9V 1 16W 5 1M R2104 220 C2501 GND_V 3 3V_MAIN V2_IN_L 009 2E 22 R2311 Y_IO_Y0P 009 2C 1 2 3 4 4P CN2500 1 2 3 4 GND_V GND_V GND_V 1 8uH L2001 C2009 10 R2023 4...

Page 10: ...7 RB2605 22k 2 1 4 3 6 5 8 7 GND_D 19P CN2600 1 D2 2 E 3 D2 4 D1 5 E 6 D1 7 D0 8 E 9 D0 10 CLK 11 E 12 CLK 13 CEC 14 NC 15 DDCCLK 16 DDCDAT 17 E 18 DDC 5V 19 HPD 8 7 6 5 4 3 2 1 K24C02C IC2601 A1 A0 A2 E SDA SCL WP VCC 8 7 6 5 4 3 2 1 K24C02C IC2602 A1 A0 A2 E SDA SCL WP VCC 10k R1057 0 39uH L1006 SDA_TUNER 1005 25V 0 01 X7R C1020 50V 68p C1051 0uH FB1005 0 R1038 SCL_TUNER 220 R1056 0 39uH L1004 1...

Page 11: ... X7R C4000 1005 0 1 X7R C4001 1 16W 5 33 R4000 1 16W 5 33 R4001 16V 1 C4074 16V 1 C4075 1 5k R4101 1 5k R4102 0 R4104 GND_D 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 NJM2779VC3 TE2 IC4003 DET_A DET_B GND HPMT_I LINE_MT_I HP_L_IN HP_R_IN GND LINE_L_IN LNE_R_IN LINE_MT_O LINE_R LINE_L HP_MT_O HP_R HP_L FAULT_I X_PROT_O VEF GND DRA5114T0L Q4002 DRA5114T0L Q4003 DRC5114E0L Q4004 24V 4A F4001 ...

Page 12: ...6 1005 CHIP R5611 0 R5616 10k GND_D 1005 16V 0 1 X7R C5200 R5627 0 100 R5629 0uH FB5616 0uH FB5617 0uH FB5618 M_SDA 006 4H 009 3I 009 10C M_SCL 006 4H 009 3I 009 10C HFR_HSYNC 011 2B 012 9G 0uH FB5619 POWER3 009 11B 012 7J 50V C5607 220p 1 2 3 4 5 6 MM3285CNRE IC5200 SCL GND A1 VDD A0 SDA 0uH FB5600 AC_OFF_DET 006 7B 007 3B 007 14H 009 9A 009 9A 009 12A 012 9G 2 2 C5611 C5606 0 01 25V 1 2 3 4 5 6 ...

Page 13: ...15 25V 0 1 C6311 1608 1 16W 5 33k R6107 1 16W 100k R6108 AC_OFF_DET 1 16W CHIP 5 68k R6454 1 16W CHIP 5 33k R6455 36V 1 4A F6300 24V 3 15A F6301 24V 3 15A F6503 24V 3 15A F6304 F6200 5A 12V_REG JL6216 JL6217 10k R6324 EN_V 007 2H 007 3E 007 8E 007 17G R6438 10k 3 3V_MTK GND_DA 10V 4 7 C6367 10V 4 7 C6369 2012 10V 4 7 X7R C6372 10V C6373 4 7 1 16W CHIP 5 22k R6443 100 R6413 MAZ8091G0LS0 D6308 DSA50...

Page 14: ...DQ8 C8 DQ7 F9 DQ6 F1 DQ5 H9 DQ4 H1 DQ3 H3 DQ2 H7 DQ1 G2 DQ0 G8 VSSQ A7 VSSQ B2 VSSQ B8 VSSQ D2 VSSQ D8 VSSQ E7 VSSQ F2 VSSQ F8 VSSQ H2 VSSQ H8 VSS A3 VSS E3 VSS J3 VSS N1 VSS P9 ODT K9 WE K3 CAS L7 RAS K7 CS L8 CKE K2 CK K8 CK J8 LDQS E8 LDQS F7 UDQS A8 UDQS B7 LDM F3 UDM B3 BA1 L3 BA0 L2 A12 R2 A11 P7 A10 M2 A9 P3 A8 P8 A7 P2 A6 N7 A5 N3 A4 N8 A3 N2 A2 M7 A1 M3 A0 M8 IC7501 VDDQ A9 VDDQ C1 VDDQ C...

Page 15: ...16W CHIP 5 1k R9204 U_LOG_RXD U_LOG_TXD 3 3V_MTK 100 R9300 JL9733 011 1G IF VIDEO HDMI AUDIO MT5388HFMG IC9000 ADCINN_DEMOD AE11 ADCINP_DEMOD AE12 AF AC5 MPXP AD6 MPXN AE6 TUNER_CLK AD22 IF_AGC AE22 TUNER_DATA AE23 SOG Y1 HSYNC W2 VSYNC W3 GP Y2 COM AA3 BP Y3 RP AA2 SOY0 AC2 COM0 AD2 Y0P AD3 PB0P AE2 PR0P AE1 SOY1 AB3 COM1 AB1 Y1P AB2 PR1P AC1 PB1P AC3 CVBS1P AD4 CVBS0N AE4 CVBS0P AD5 CVBS3P AE5 C...

Page 16: ...10 VCC2IO C11 VCC2IO C19 VCC2IO C26 VCC2IO D11 VCC2IO D19 VCC2IO D24 VCC2IO D25 VCC2IO E11 VCC2IO E19 VCC2IO E23 VCC2IO F22 VCC2IO L22 VCC2IO L23 VCC2IO M24 VCC2IO M25 VCC2IO M26 VCC3IO D4 VCC3IO E4 VCC3IO F5 VCC3IO M22 VCC3IO AB20 VCC3IO AC21 AVDD33_HDMI H3 AVDD33_HDMI H4 AVSS33_HDMI J5 AVSS33_HDMI J6 AVDD33_LVDS R22 AVDD33_LVDS U22 AVSS33_LVDS P22 AVSS33_LVDS T22 AVDD33_VGA_STB W1 AVSS33_VGA_STB...

Page 17: ...LVDS OPTION 2 TCON_RDY 3 HSYNC 4 LUT_SEL2 FRC_RST 5 LUT_SEL1 PANEL_ON 6 LUT_SEL0 SA_MODE 7 SET_ON2 8 PANEL_SEL 9 B_INT BUS_SW 10 VSYNC 11 SDA 12 SCL 13 GND 14 RE 4 P 15 RE 4 N 16 RE 3 P 17 RE 3 N 18 GND 19 RECLK 20 RECLK 21 GND 22 RE 2 P 23 RE 2 N 24 RE 1 P 25 RE 1 N 26 RE 0 P 27 RE 0 N 28 GND 29 RO 4 P 30 RO 4 N 31 RO 3 P 32 RO 3 N 33 GND 34 ROCLK 35 ROCLK 36 GND 37 RO 2 P 38 RO 2 N 39 RO 1 P 40 ...

Page 18: ...am92 cam93 C6220 cam94 cam95 cam99 D6201 TU1000 TU1001 R2384 R2385 C9302 C9303 C9304 C9305 IC6202 C9307 C9308 R1005 R2390 X9400 CN9700 R2391 CN9701 R6213 R6214 RB7501 R6215 C9314 RB7504 RB7505 C9315 RB7506 C9317 RB7507 JL9733 C9700 JL9540 C9318 RB7508 C9701 JL9541 RB7509 C9319 JL9542 R6413 JL9543 CN7000 JL9544 JL9545 JL9546 JL9547 C9320 C9321 C9322 C9323 C9324 L6301 L6302 L6305 L6306 C1050 L6308 R...

Page 19: ...01 C7591 RB9602 C1002 C7592 C1003 C7593 RB9603 C1004 C7594 Q1001 C7595 Q1003 JL9700 JL9702 Q1007 JL9703 JL9704 JL9705 JL9706 JL9708 C1011 JL9709 C1013 C1017 JL9710 C1018 JL7000 JL9711 C1019 JL7001 JL7002 JL9713 JL7003 F5600 JL9714 JL7005 JL9715 JL7006 JL9716 JL9717 C1020 JL9718 C1021 JL9719 C1022 C1023 D1000 C9301 D1003 D1004 C1028 JL9720 C1029 D1005 JL9721 R1002 JL9722 JL9723 JL9724 C9309 R1006 R...

Page 20: ...300 40BX400 KLV 32BX300 40BX400 20 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 A B C D E F G H I J K L M N O P G2HE BOARD SCHEMATIC DIAGRAM KLV 40BX400 ONLY G2HE POWER 1 474 202 11 AZ1K G2HE P1 ...

Page 21: ...V 32BX300 40BX400 KLV 32BX300 40BX400 21 1 2 3 4 5 6 7 8 9 10 11 12 A B C D E F POWER COMPONENT SIDE KLV 40BX400 ONLY G2HE 1 2 3 4 5 6 7 8 9 10 11 12 A B C D E F POWER CONDUCTOR SIDE KLV 40BX400 ONLY G2HE ...

Page 22: ...V 32BX300 40BX400 KLV 32BX300 40BX400 22 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 A B C D E F G H I J K L M N O P G2LE BOARD SCHEMATIC DIAGRAM KLV 32BX300 ONLY G2LE POWER 1 474 200 11 AZ1K G2LE P1 ...

Page 23: ...V 32BX300 40BX400 KLV 32BX300 40BX400 23 1 2 3 4 5 6 7 8 9 10 11 12 A B C D E F POWER COMPONENT SIDE KLV 32BX300 ONLY G2LE 1 2 3 4 5 6 7 8 9 10 11 12 A B C D E F POWER CONDUCTOR SIDE KLV 32BX300 ONLY G2LE ...

Page 24: ... D109 XX CL106 2012 6 3V 10 X6S C105 CL107 CL102 CL103 CL105 1 2 3 4 5 6 7 8 9 10 10P CN100 PWR RESERVE STBY3 3V REC RESERVE STBY_LED ON_TIMER GND PICTURE_OFF BL_IN VD3 3V SIRCS 1 10W RN CP 47 R115 5 1 10W RN CP 470 R114 5 CL100 DRC5114E0L Q100 1 2 3 DRC5114E0L Q101 1 2 3 DRC5114E0L Q102 1 2 3 D101 2 1 D104 2 1 VCC OUT GND1 GND2 RS 970 IC101 1 2 3 4 DRC5114E0L Q104 1 2 3 D102 2 1 LNJ837W830S0 D107...

Page 25: ... D104 D105 D106 D107 JR101 D109 JR102 JR103 D110 IC100 IC101 10 1 880 416 11 1 731 165 11 R1 T I M E R S T A N D B Y L I G H T I R P O W E R R 1 0 0 R 1 0 1 R 1 0 2 R 1 0 3 R 1 0 4 R 1 0 5 R 1 0 6 R 1 0 7 R 1 0 8 R 1 0 9 R 1 1 0 R 1 1 1 R 1 1 2 R 1 1 3 R 1 1 4 R 1 1 5 C N 1 0 0 C 1 0 0 C 1 0 1 C 1 0 2 C 1 0 3 C 1 0 4 C 1 0 5 C 1 0 6 D 1 0 1 D 1 0 3 D 1 0 4 D 1 0 5 D 1 0 6 J R 1 0 1 D 1 0 9 J R 1 0...

Page 26: ...KLV 32BX300 40BX400 26 KLV 32BX300 40BX400 H2LS BOARD SCHEMATIC DIAGRAM THE SCHEMATICS DIAGRAMS AND PWBS ARE NOT AVAILABLE FOR THIS BOARD ...

Page 27: ...10 16V C2307 1 164 845 11 CERAMIC CHIP 5pF 0 25pF 50V C2308 1 164 845 11 CERAMIC CHIP 5pF 0 25pF 50V C2500 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C2501 1 100 767 21 ELECT CHIP 220μF 20 16V C2502 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C2513 1 114 400 21 ELECT CHIP 100μF 20 6 3V C2514 1 112 781 11 CERAMIC CHIP 1μF 10 10V C2601 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C2602 1 100 916 11 CERAMIC CHIP 0 ...

Page 28: ... 331 11 CERAMIC CHIP 4 7μF 10 10V C5610 1 112 068 11 CERAMIC CHIP 220pF 10 50V C5611 1 114 869 11 CERAMIC CHIP 2 2μF 10 6 3V C5613 1 112 777 11 CERAMIC CHIP 0 01μF 10 25V C5614 1 100 905 11 CERAMIC CHIP 0 001μF 10 50V C5617 1 164 874 11 CERAMIC CHIP 100pF 5 50V C6101 1 112 777 11 CERAMIC CHIP 0 01μF 10 25V C6204 1 112 781 11 CERAMIC CHIP 1μF 10 10V C6213 1 112 781 11 CERAMIC CHIP 1μF 10 10V C6220 ...

Page 29: ... 10 25V C9303 1 112 777 11 CERAMIC CHIP 0 01μF 10 25V C9304 1 112 777 11 CERAMIC CHIP 0 01μF 10 25V C9305 1 112 779 11 CERAMIC CHIP 0 047μF 10 25V C9307 1 112 779 11 CERAMIC CHIP 0 047μF 10 25V C9308 1 112 779 11 CERAMIC CHIP 0 047μF 10 25V C9309 1 112 777 11 CERAMIC CHIP 0 01μF 10 25V C9310 1 112 777 11 CERAMIC CHIP 0 01μF 10 25V C9312 1 112 777 11 CERAMIC CHIP 0 01μF 10 25V C9313 1 112 777 11 CE...

Page 30: ... 11 CERAMIC CHIP 0 1μF 10 16V C9831 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C9832 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C9833 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C9834 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C9835 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C9836 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C9838 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C9839 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C9840 1 10...

Page 31: ...SE 4A 24V F5600 1 576 863 31 FUSE 0 5A 32V F6200 1 576 933 31 FUSE 5A 24V F6300 1 576 406 31 FUSE 1 4A 32V F6301 1 576 603 31 FUSE 3 15A 24V F6302 1 576 603 31 FUSE 3 15A 24V F6303 1 576 603 31 FUSE 3 15A 24V F6304 1 576 603 31 FUSE 3 15A 24V FERRITE BEAD FB1003 1 457 391 21 FERRITE 0μH FB1005 1 457 391 21 FERRITE 0μH FB1006 1 400 198 21 FERRITE 0μH FB1007 1 457 391 21 FERRITE 0μH FB1008 1 457 391...

Page 32: ...4 1 400 793 21 INDUCTOR 47μH L6305 1 457 714 11 INDUCTOR 4 7μH L6306 1 457 714 11 INDUCTOR 4 7μH L9700 1 457 539 11 INDUCTOR 0μH L9701 1 457 539 11 INDUCTOR 0μH L9702 1 457 539 11 INDUCTOR 0μH TRANSISTOR Q1007 6 552 407 01 TRANSISTOR DSA500100L Q2001 6 551 677 01 TRANSISTOR RTAN140M T111 1 Q2002 6 552 410 01 TRANSISTOR DRA5114E0L Q2003 6 552 407 01 TRANSISTOR DSA500100L Q2004 6 552 408 01 TRANSIST...

Page 33: ... R2218 1 218 938 11 METAL CHIP 56 5 1 16W R2219 1 218 938 11 METAL CHIP 56 5 1 16W R2236 1 220 876 81 METAL CHIP 18 0 50 1 16W R2238 1 218 938 11 METAL CHIP 56 5 1 16W R2248 1 218 977 11 METAL CHIP 100K 5 1 16W R2249 1 218 961 11 METAL CHIP 4 7K 5 1 16W R2304 1 208 860 81 METAL CHIP 75 0 50 1 16W R2305 1 208 860 81 METAL CHIP 75 0 50 1 16W R2306 1 208 860 81 METAL CHIP 75 0 50 1 16W R2307 1 218 96...

Page 34: ...P 1K 5 1 16W R4099 1 218 953 11 METAL CHIP 1K 5 1 16W R4100 1 218 953 11 METAL CHIP 1K 5 1 16W R4101 1 218 955 11 METAL CHIP 1 5K 5 1 16W R4102 1 218 955 11 METAL CHIP 1 5K 5 1 16W R4104 1 218 990 81 SHORT CHIP R4112 1 218 973 11 METAL CHIP 47K 5 1 16W R4117 1 218 990 81 SHORT CHIP R4118 1 218 990 81 SHORT CHIP R4119 1 218 990 81 SHORT CHIP R4120 1 218 990 81 SHORT CHIP R4121 1 218 990 81 SHORT CH...

Page 35: ...9 1 218 961 11 METAL CHIP 4 7K 5 1 16W R9022 1 218 941 81 METAL CHIP 100 5 1 16W R9023 1 218 961 11 METAL CHIP 4 7K 5 1 16W R9024 1 218 941 81 METAL CHIP 100 5 1 16W R9025 1 218 941 81 METAL CHIP 100 5 1 16W R9026 1 218 941 81 METAL CHIP 100 5 1 16W R9027 1 218 941 81 METAL CHIP 100 5 1 16W R9028 1 218 941 81 METAL CHIP 100 5 1 16W R9029 1 218 941 81 METAL CHIP 100 5 1 16W R9030 1 218 941 81 METAL...

Page 36: ...8 935 11 METAL CHIP 33 5 1 16W R9368 1 218 963 11 METAL CHIP 6 8K 5 1 16W R9401 1 218 990 81 SHORT CHIP R9402 1 218 990 81 SHORT CHIP R9403 1 218 935 11 METAL CHIP 33 5 1 16W R9404 1 218 935 11 METAL CHIP 33 5 1 16W R9405 1 218 864 11 METAL CHIP 5 1K 0 50 1 10W R9505 1 218 941 11 METAL CHIP 100 5 1 16W R9604 1 218 947 11 METAL CHIP 330 5 1 16W R9607 1 218 965 11 METAL CHIP 10K 5 1 16W R9608 1 218 ...

Page 37: ...0pF 5 50V C105 1 100 909 11 CERAMIC CHIP 10μF 10 6 3V CONNECTOR CN100 1 820 289 11 HEADER ASSEMBLY PRINT PWB 10P DIODE D101 6 503 064 01 DIODE LNJ337W830S0 D102 6 503 082 01 DIODE LNJ437W840S0 D104 6 503 064 01 DIODE LNJ337W830S0 D107 6 503 068 01 DIODE LNJ837W830S0 CHIP CONDUCTOR JR101 1 216 864 11 SHORT CHIP JR102 1 216 864 11 SHORT CHIP JR103 1 216 864 11 SHORT CHIP TRANSISTOR Q100 6 552 430 01...

Page 38: ... SWITCH S1 1 786 726 11 SWITCH TACTILE S2 1 786 726 11 SWITCH TACTILE S3 1 786 726 11 SWITCH TACTILE S4 1 786 726 11 SWITCH TACTILE S5 1 786 726 11 SWITCH TACTILE S6 1 786 726 11 SWITCH TACTILE S7 1 786 726 11 SWITCH TACTILE CN1 1 506 999 11 PIN CONNECTOR PC BOARD RESISTOR R1 1 218 874 11 METAL CHIP 13K 0 50 1 10W R2 1 218 866 11 METAL CHIP 6 2K 0 50 1 10W R3 1 218 858 11 METAL CHIP 3K 0 50 1 10W ...

Page 39: ...ed in the service manual shall be utilized for replacement and or repair 3 Disassembly decryption or reverse engineering component s is strictly prohibited 4 Any board in which the Servicer replaces an encryption key component must be placed back into the set it orignally came from and the replaced defective component MUST BE DESTROYED Boards cannot be swapped 5 If a Circuit Board identified with ...