Sony CFD-G55 - Cd Radio Cassette-corder, Service Manual

Page 1: ... CLV Number of channels 2 Frequency response 20 20 000 Hz 1 2 dB Wow and flutter Below measurable limit Radio section Frequency range FM 87 5 108 MHz AM 530 1 710 kHz Antennas FM Telescopic antenna AM Built in ferrite bar antenna Cassette corder section Recording system 4 track 2 channel stereo Fast winding time Approx 115 s sec with Sony cassette C 60 Frequency response TYPE I normal 70 13 000 Hz...

Page 2: ...HONE Board 6 3 4 Panel Assy 7 3 5 LCD Board Panel Upper 7 3 6 Panel Upper Assy 1 8 3 7 Panel Upper Assy 2 8 3 8 POWER TRANS Board 9 3 9 TUNER Board Duct Upper Lower 9 3 10 BATT COM BATT Board 10 3 11 MAIN Board 1 10 3 12 MAIN Board 2 11 3 13 Mechanism Deck Section MF V5 117 11 3 14 CD Block Section KSM 213RDP 12 3 15 PDW L R REG Board 12 4 ADJUSTMENTS 13 4 1 Mechanical Adjustments 13 4 2 Electrica...

Page 3: ...r 0 75V Earth Ground Fig A Using an AC voltmeter to check AC leakage CFD G55 SECTION 1 SERVICING NOTES NOTES ON HANDLING THE OPTICAL PICK UP BLOCK OR BASE UNIT The laser diode in the optical pick up block may suffer electrostatic breakdown because of the potential difference generated by the charged electrostatic load etc on clothing and the human body During repair pay attention to electrostatic ...

Page 4: ...upward BAND AUTO PRESET SOUND Display Remote sensor Total track number Programmed track Playing order D E Total playing time Display The button has a tactile dot POWER DRIVE WOOFER PRESET N X SLEEP MODE TUNE WOOFER SOUND SLEEP LINE IN rear About CD Rs CD RWs This player can play CD Rs CD RWs recorded in the CD DA format but playback capability may vary depending on the quality of the disc and the ...

Page 5: ...ROL CD HEADPHONE BOARD page 6 PANEL UPPER ASSY 1 page 8 PANEL UPPER ASSY 2 page 8 POWER TRANS BOARD page 9 TUNER BOARD DUCT UPPER LOWER page 9 BATT COM BATT BOARD page 10 MAIN BOARD 1 page 10 MAIN BOARD 2 page 11 PDW L R REG BOARD page 12 MECHANISM DECK SECTION MF V5 117 page 11 CD BLOCK SECTION KSM 213RDP page 12 Set 2 two screws BVTP 3 20 3 eight screws BVTP 3 14 5 screw BVTP 3 10 4 Open the CD ...

Page 6: ... arrow 4 CNP391 from PWD board KH353 5 CNP393 from L R REG board KH374 3 flexible flat cable from MAIN board CNP801 2 flexible flat cable from MAIN board CNP804 MAIN board HEADPHONE board 1 two screws BVTP 2 6 10 3 screw BVTP 3 10 5 two screws BVTP 2 6 10 6 CONTROL CD board CD button 4 HEADPHONE board 2 CONTROL POWER board power button ...

Page 7: ...IN board CNP801 3 flexible flat cable from MAIN board CNP804 upper Panel 7 two screws BVTP 2 6 10 5 PDW button 8 two screws BVTP 2 6 10 3 flexible flat cable from MAIN board CNP804 2 VOL CONTROL board 0 flexible flat cable from MAIN board CNP801 1 six screws BVTP 2 6 10 9 front panel section LCD board 6 light guide plate PWD 4 VOL button ...

Page 8: ...1 CNP1 from MAIN board KH801 2 CNP903 from MAIN board KH301 6 Push STOP EJECT button 3 Remove two harnesses in the direction of the arrow 4 Remove two harnesses in the direction of the arrow 4 Remove the panel upper assy in the direction of the arrow 2 five screws BVTP 3 10 5 handle 1 four screws BVTP 3 10 3 Move the telescopic antenna in the direction of the arrow ...

Page 9: ...ction of the arrow 7 trans chassis 4 two screws BVTP 3 10 power transformer T901 1 CNP902 from BATT board KH951 6 five screws BVTP 3 10 8 POWER board TRANS board 2 two screws BVTP 3 10 7 two screws BVTP 3 10 0 upper duct 9 lower duct 1 screw BVTP 3 10 4 TUNER board 8 seven screws BVTP 2 6 8 6 woofer bracket 3 chassis TU 5 screw BVTP 3 10 ...

Page 10: ...nal 8 battery terminal 4 BATT board 7 four screws BVTP 3 10 3 screw 3 8 DIA 10 WH 2 Remove harnesses in the direction of the arrow BATT board 9 four screws BVTP 3 10 3 CD door sw S801 4 CNP351 qsMAIN board hook 8 CNP371 7 CNP372 6 CNP373 5 CNP352 0 CNP302 1 flexible flat cable CNP805 2 flexible flat cable CNP802 L R REG board PDW board qs ...

Page 11: ...74 CNP353 chassis CD L R REG board 1 from TUNER board CNP1 2 from HEADPHONE board CNP391 3 from HEADPHONE board CNP393 4 from POWER board CNP903 PDW board 4 three screws BVTP 3 10 1 flexible flat cable from MAIN board CNP805 5 mechanism deck section MF V5 117 3 TC board 2 screw PTT 2 6 ...

Page 12: ...two screws BVTP 3 10 4 L R REG board chassis HS L 2 clamp 5 three screws BVTP 3 10 6 PDW board Chassis HS R 4 CD board 3 flexible flat cable CNP701 2 Remove solderings from the four points 1 flexible flat cable from MAIN board CNP802 6 CD block section KSM 213RDP 5 four screws PWH 2 6 10 ...

Page 13: ... 9 31 mN m Fast Forward CQ 201B 45 95 g cm 0 62 1 32 oz inch 4 42 9 31 mN m Rewind CQ 201B 45 95 g cm 0 62 1 32 oz inch Tape Tension Measurement Torque Meter Meter Reading CQ 403A more than 60g more than 2 12 oz SECTION 4 ADJUSTMENTS 4 2 Electrical Adjustments TAPE SECTION Standard Output Level Output terminal HP OUT load impedance 32 Ω output signal level 0 25V 10dB Test Tape Type Signal Used for...

Page 14: ... Adjust for a maximum reading on level meter L1 CT1 87 5 MHz 108 MHz Adjustment Location TUNER board See page 16 Repeat the procedures in each adjustment several times and the frequency coverage and tracking adjustments should be finally done by the trimmer capacitors TUNER SECTION AM Section Function switch AM FM Section Function switch FM Connecting Level Meter FM and AM Connecting Digital Voltm...

Page 15: ...ower on 2 Insert the test disc YEDS 18 Part No 3 702 101 01 Function is set to CD 3 Set the CD test mode by momentary shorting both sides of TEST 1 on MAIN board 4 Press the x button two times The set is set to the CD test mode The message 80 is displayed How to release the CD test mode Turn the power off MAIN BOARD Conductor side Traverse Waveform Check 1 Connect an oscilloscope between TP TE and...

Page 16: ... Adjustment L3 AM Tracking Adjustment CT3 AM Tracking Adjustment CNP1 L4 AM Frequency Coverage Adjustment T1 AM IF Adjustment T2 FM IF Adjustment L2 FM Frequency Coverage Adjustment TUNER BOARD Component side IC1 IC2 TP CV AM FM Frequency Coverage Adjustment Conductor side ...

Page 17: ...l MY Malaysia model SP Singapore model E92 Chilean and Peruvian model MX Mexican model WAVEFORMS TUNER Section SECTION 5 DIAGRAMS 5 1 Circuit Boards Location Note on Printed Wiring Boards X parts extracted from the component side f internal component Pattern from the side which enables seeing The other layers patterns are not indicated 1 IC2 w XOUT 1 4 Vp p 13 3 µs 500 mV DIV 4 µs DIV TC Section 2...

Page 18: ...6 P CON KEY 1 43 WP 50 KEY 2 44 W LED1 79 LED DRIVE Q809 W LED2 80 S401 408 SCL 35 SDA 36 6 5 EEP ROM IC803 77 CD VIN1 1 A1 5 B1 7 SEL1 4 SOUND VOLUME IC321 SI 14 SC 13 17 OUT1 AGC Q354 VDD SW VDD SW 12 13 3 10 11 5 8 STBY WOOFER POWER AMP IC351 30 WOOFER ON OFF 31 WOOFER 1 2 LCD891 LIQUID CRYSTAL DISPLAY PANEL 27 10 SEG17 SEG0 9 6 COM3 COM0 SP391 SP392 SP393 WOOFER T901 RECT D901 904 6V REG Q954 ...

Page 19: ... 55 C CE 56 C DRF 58 WRQ 52 C RES 59 40 C DOOR S801 19 L1 L3 FERRITE ROD ANTENNA D1 2 24 21 22 20 FM MIX FM RF I FM RF O FM OSC AM RF AM OSC FM OSC AM MIX AM OSC OSC 4 MIX OUT 16 IF BUFFER CF2 CF4 7 6 FM IF AM IF FM MPX FM AM BUFFER FM DET AM DET 15 A MPX 17 MUTE 12 11 R CH 10 FRONT END IF AMP DET FM MPX 23 5 RADIO 6V QUAD VCC1 VCC2 MAIN SECTION T2 CE 12 11 14 13 14 13 MO ST BAND 10 4 2 3 1 20 19 ...

Page 20: ...0 20 CFD G55 5 3 Printed Wiring Board TUNER Section See page 17 for Circuit Boards Location IC1 IC2 25 25 Ref No Location D1 B 2 D2 B 3 D3 B 3 D10 B 1 D11 B 1 IC1 A 2 IC2 A 4 Semiconductor Location MY SP ...

Page 21: ...21 21 CFD G55 5 4 Schematic Diagram TUNER Section See page 34 for IC Block Diagrams See page 17 for Waveforms ...

Page 22: ...22 22 CFD G55 5 5 Printed Wiring Board CD Section See page 17 for Circuit Boards Location IC702 IC701 LIMIT IN 25 ...

Page 23: ...23 23 CFD G55 5 6 Schematic Diagram CD Section See page 34 35 for IC Block Diagrams See page 17 for Waveforms ...

Page 24: ...24 24 CFD G55 5 7 Printed Wiring Board TC Section See page 17 for Circuit Boards Location 5 8 Schematic Diagram TC Section IC301 MAGNET 25 See page 35 for IC Block Diagrams See page 17 for Waveforms ...

Page 25: ...0 30 24 20 32 28 28 28 BACK LIGHT BOARD Ref No Location D320 C 2 D323 D 4 D324 C 1 D806 F 5 D807 F 5 D808 G 5 D951 A 4 D952 A 4 D953 A 4 D954 A 5 D955 A 3 D956 A 3 D957 IC321 C 3 IC801 F 4 IC802 E 4 IC803 E 4 IC805 F 3 Q321 B 2 Q322 B 2 Q323 C 2 Q802 G 3 Q809 G 3 Q810 G 3 Q951 A 4 Q952 A 4 Q953 A 4 Q954 A 3 Q955 A 3 Q956 A 3 Semiconductor Location ...

Page 26: ...26 26 CFD G55 5 10 Schematic Diagram MAIN Section 1 2 See page 34 for IC Block Diagrams ...

Page 27: ...27 27 CFD G55 5 11 Schematic Diagram MAIN Section 2 2 5 4 BACK LIGHT BOARD See page 36 for IC Pin Function Description See page 17 for Waveforms ...

Page 28: ...28 28 CFD G55 5 12 Printed Wiring Board AMP Section See page 17 for Circuit Boards Location IC351 IC371 25 25 25 25 25 ...

Page 29: ...29 29 CFD G55 5 13 Schematic Diagram AMP Section ...

Page 30: ...30 30 CFD G55 5 14 Printed Wiring Board CONTROL Section See page 17 for Circuit Boards Location 25 ...

Page 31: ...31 31 CFD G55 5 15 Schematic Diagram CONTROL Section ...

Page 32: ...32 32 CFD G55 5 16 Printed Wiring Board POWER Section See page 17 for Circuit Boards Location DRY BATTERY SIZE D IEC DESIGNATION R20 8PCS 12V 25 ...

Page 33: ...33 33 CFD G55 5 17 Schematic Diagram POWER Section ...

Page 34: ... PCK LPF INTERPOLATION MUTE ATTENUATION DEEMPHASIS 69 68 67 65 64 63 62 61 66 37 38 39 40 60 59 58 57 56 55 53 52 54 51 50 49 48 47 46 45 44 43 42 41 SLCO SLCIST EFMIN RF RFVDD RFVSS FIN1 FIN2 TIN1 TIN2 VREF REFI FE TEC TE RFMON JITTC ADAVDD ADAVSS TDO FDO SPDO SLDO GPDAC CONT4 CONT5 SBCK CONT6 SBCK FG DEFECT MONI1 MONI2 MONI3 MONI4 MONI5 3 3V VSS VDD DOUT CL CE FSEQ TEST RES WRQ DO DI VSS VDD5V C...

Page 35: ...EC AMP1 REC AMP2 REF AMP 2 1 ON ON MONITOR AMP MONITOR AMP L LIN MIC I EX L RAD L LO REC TAPE R LIN MIC IN R LO LINE R RAD VCC MIC NF R PO R NF R RO R IN GND REF L IN L RO L NF L PO AGC VCC 28 27 26 25 24 23 22 21 20 19 18 17 16 15 LEVEL SHIFT VCC LEVEL SHIFT 1 2 3 5 6 7 8 9 10 11 12 13 14 LEVEL SHIFT DRIVE BUFFER DRIVE BUFFER DRIVE BUFFER DRIVE BUFFER REGULATOR VOLTAGE DETECT BIAS VOLTAGE DETECT ...

Page 36: ...input from the REC PB switch S301 H record mode Detection signal input from the CD OPEN switch S701 L CD door close Destination setting signal input Model setting signal input Key signal input from the function keys CD FSEQ synchronizing signal detection signal input from the IC701 Ground A D converter Data input from the remote control receiver Power supply voltage monitoring signal input WAKE UP...

Page 37: ... Pin Name X2 RST CD LED CONT W LED1 W LED2 Description Main system clock oscillator output 4 19MHz System reset signal input CD function signal output L active LED control signal output Woofer1 LED control signal output Woofer2 LED control signal output ...

Page 38: ...NTROL POWER BOARD 5 3 238 243 01 BUTTON POWER 6 3 238 235 01 CHASSIS H J 7 1 683 707 11 HEADPHONE BOARD 8 1 683 709 11 CONTROL VOL BOARD 9 1 823 743 11 CABLE FLEXIBLE FLAT 27 CORE 10 3 238 226 01 WINDOW LCD 11 X 3381 827 1 PANEL FRONT ASSY 12 A 3021 803 A LCD BOARD COMPLETE including BACK LIGHT Board 13 3 238 222 01 PANEL UPPER 14 3 238 245 01 BUTTON PDW 15 3 238 242 01 BUTTON VOL 16 3 238 247 01 ...

Page 39: ...ANDLE 64 1 683 714 11 BATT COM BOARD 65 3 238 136 01 TERMINAL BATTERY 67 1 683 703 11 BATT BOARD 68 A 3323 779 A TUNER BOARD COMPLETE US CND E92 MX 68 A 3323 815 A TUNER BOARD COMPLETE MY SP 69 3 238 231 01 CHASSIS TU 70 3 238 134 01 TERMINAL ANTENNA 71 3 238 135 01 TERMINAL BATTERY 72 4 960 167 01 SCREW 3X8 DIA 10 WH 74 1 683 702 11 TRANS BOARD ANT1 1 501 883 21 ANTENNA TELESCOPIC 0F902 1 532 504...

Page 40: ...2 770 01 STOPPER CD 115 3 238 218 01 CABINET UPPER US MY SP 115 3 238 218 11 CABINET UPPER CND E92 MX 116 3 238 234 01 CHASSIS CD 117 3 923 736 01 COVER CD 118 3 931 379 21 RUBBER VIBRATION PROOF 119 3 931 379 31 RUBBER VIBRATION PROOF 120 A 3178 410 A PDW BOARD COMPLETE US CND E92 MX 120 A 3178 467 A PDW BOARD COMPLETE MY SP 121 3 238 233 01 CHASSIS HS R 122 A 3178 408 A MAIN BOARD COMPLETE US E9...

Page 41: ...1 ROLLER PINCH 155 3 933 019 01 SPRING F R TORSION 156 3 933 028 01 SPRING FWD TORSION 157 3 933 016 01 GEAR S REEL 158 3 008 590 01 SLIDER REC 159 3 008 592 23 BASE H HEAD 160 3 008 588 01 SLIDER REW 161 3 008 589 13 SLIDER FF 162 3 008 587 01 SLIDER STOP 163 3 008 591 01 SLIDER PAUSE 164 3 933 004 01 CLAW REEL 165 3 933 021 01 SLIDER FRP 166 3 933 006 01 SLIDER EJECT 167 3 934 833 01 SPRING FRP ...

Page 42: ...AM 206 3 932 999 01 SLIDER SW 207 3 932 998 01 SPRING GROUND TORSION 208 3 009 648 01 LEVER S OFF 209 3 936 438 01 LEVER K 210 X 3373 572 1 REEL ASSY N T 211 3 933 020 11 BELT 212 X 3377 877 3 FLYWHEEL ASSY 213 3 932 993 01 CHASSIS OUTSERT 214 3 343 358 01 RING RETAINING 215 3 933 005 01 SPRING CAM COMPRESSION 216 3 939 383 02 SPRING COMPRESSION 217 3 937 760 01 SPRING GROUND COMPRESSION 218 3 934...

Page 43: ...NG SLED 254 2 647 408 02 GEAR B 255 2 169 388 01 TAPPING M2 PWB The components identified by mark 0 or dotted line with mark 0 are critical for safety Replace only with part number specified Les composants identifiés par une marque 0 sont critiques pour la sécurité Ne les remplacer que par une pièce portant le numéro spécifié 256 3 713 786 51 SCREW P 2X3 258 X 2646 381 1 CHASSIS ASSY MOTOR MB SPIN...

Page 44: ...0 01uF 50V C716 1 162 974 11 CERAMIC CHIP 0 01uF 50V C717 1 163 021 91 CERAMIC CHIP 0 01uF 10 00 50V C720 1 162 919 11 CERAMIC CHIP 22PF 5 50V C721 1 162 919 11 CERAMIC CHIP 22PF 5 50V C722 1 162 919 11 CERAMIC CHIP 22PF 5 50V C723 1 162 974 11 CERAMIC CHIP 0 01uF 50V C724 1 162 919 11 CERAMIC CHIP 22PF 5 50V C725 1 162 964 11 CERAMIC CHIP 0 001uF 10 50V C726 1 162 964 11 CERAMIC CHIP 0 001uF 10 5...

Page 45: ...KH403 1 573 287 11 HOLDER CABLE 2P RESISTOR R404 1 216 821 11 METAL CHIP 1K 5 1 16W R405 1 216 825 11 METAL CHIP 2 2K 5 1 16W R406 1 216 825 11 METAL CHIP 2 2K 5 1 16W R407 1 216 821 11 METAL CHIP 1K 5 1 16W R408 1 216 829 11 METAL CHIP 4 7K 5 1 16W R409 1 216 825 11 METAL CHIP 2 2K 5 1 16W R410 1 216 837 11 METAL CHIP 22K 5 1 16W SWITCH S404 1 771 349 21 SWITCH TACT u S405 1 771 349 21 SWITCH TAC...

Page 46: ...NECTOR PC BOARD 5P IC IC371 8 759 426 51 IC BA5417 CABLE HOLDER KH374 1 565 385 11 HOLDER CABLE 4P TRANSISTOR Q171 8 729 281 53 TRANSISTOR 2SC1815GR TPE2 Q271 8 729 281 53 TRANSISTOR 2SC1815GR TPE2 Q971 8 729 037 08 TRANSISTOR KTD2058Y Q972 8 729 037 08 TRANSISTOR KTD2058Y RESISTOR R172 1 216 837 11 METAL CHIP 22K 5 1 16W R173 1 216 825 11 METAL CHIP 2 2K 5 1 16W R175 1 216 813 11 METAL CHIP 220 5...

Page 47: ... 1 162 919 11 CERAMIC CHIP 22PF 5 50V C808 1 162 919 11 CERAMIC CHIP 22PF 5 50V C810 1 162 919 11 CERAMIC CHIP 22PF 5 50V C812 1 162 919 11 CERAMIC CHIP 22PF 5 50V C814 1 128 551 11 ELECT 22uF 20 00 25V C816 1 126 934 11 ELECT 220uF 20 00 10V C817 1 162 970 11 CERAMIC CHIP 0 01uF 10 25V C818 1 107 826 11 CERAMIC CHIP 0 1uF 10 00 16V C824 1 162 927 11 CERAMIC CHIP 100PF 5 50V C825 1 162 927 11 CERA...

Page 48: ...6 1 216 833 11 METAL CHIP 10K 5 1 16W R337 1 216 837 11 METAL CHIP 22K 5 1 16W R338 1 216 825 11 METAL CHIP 2 2K 5 1 16W R339 1 216 821 11 METAL CHIP 1K 5 1 16W R340 1 216 821 11 METAL CHIP 1K 5 1 16W R341 1 216 821 11 METAL CHIP 1K 5 1 16W R343 1 216 821 11 METAL CHIP 1K 5 1 16W R344 1 216 829 11 METAL CHIP 4 7K 5 1 16W R348 1 216 821 11 METAL CHIP 1K 5 1 16W R801 1 216 864 11 METAL CHIP 0 5 1 16...

Page 49: ... VIBRATOR CERAMIC 4 19MHz X802 1 579 616 31 VIBRATOR CRYSTAL 32 76MHz A 3178 410 A PDW BOARD COMPLETE US CND E92 MX A 3178 467 A PDW BOARD COMPLETE MY SP 3 238 233 01 CHASSIS HS R 3 703 150 11 CLAMP 4 960 167 01 SCREW 3X8 DIA 10 WH 7 685 647 79 SCREW BVTP 3X10 TYPE2 N S CAPACITOR C351 1 104 665 11 ELECT 100uF 20 00 10V C352 1 107 826 11 CERAMIC CHIP 0 1uF 10 00 16V C353 1 104 665 11 ELECT 100uF 20...

Page 50: ...11 ELECT 100uF 20 00 10V C304 1 126 947 11 ELECT 47uF 20 00 10V C305 1 162 962 11 CERAMIC CHIP 470PF 10 50V C306 1 162 970 11 CERAMIC CHIP 0 01uF 10 25V C307 1 162 964 11 CERAMIC CHIP 0 001uF 10 50V CONNECTOR CN303 1 568 830 11 CONNECTOR FFC 11P IC IC301 8 759 264 71 IC TA2068N JUMPER RESISTOR JC301 1 216 864 11 METAL CHIP 0 5 1 16W JC302 1 216 864 11 METAL CHIP 0 5 1 16W JC303 1 216 864 11 METAL ...

Page 51: ...1 CERAMIC CHIP 10PF 0 5PF 50V C49 1 161 051 00 CERAMIC 0 01uF 10 50V C51 1 162 919 11 CERAMIC CHIP 22PF 5 50V C52 1 162 915 11 CERAMIC CHIP 10PF 0 5PF 50V C53 1 136 169 00 FILM 0 22uF 5 00 50V C54 1 126 934 11 ELECT 220uF 20 00 10V C55 1 162 927 11 CERAMIC CHIP 100PF 5 50V C56 1 162 964 11 CERAMIC CHIP 0 001uF 10 50V C57 1 162 964 11 CERAMIC CHIP 0 001uF 10 50V C59 1 162 927 11 CERAMIC CHIP 100PF ...

Page 52: ...HIP 220 5 1 16W R94 1 216 821 11 METAL CHIP 1K 5 1 16W TRANSFORMER T1 1 433 741 11 TRANSFORMER IF T2 1 419 465 11 COIL DET VIBRATOR X1 1 795 449 11 VIBRATOR CRYSTAL 75kHz TUNER MISCELLANEOUS 9 1 823 743 11 CABLE FLEXIBLE FLAT 27 CORE 17 1 823 744 11 CABLE FLEXIBLE FLAT 4 CORE 58 1 452 899 11 MAGNET 103 1 757 778 11 CABLE FLEXIBLE FLAT 11 CORE 123 1 823 742 11 WIRE FLAT TYPE 14 CORE 124 1 757 689 1...

Page 53: ...53 CFD G55 MEMO ...

Page 54: ...TORY Clicking the version allows you to jump to the revised page Also clicking the version at the upper right on the revised page allows you to jump to the next revised page Ver Date Description of Revision 1 0 2002 03 New ...