Sony DRN-XM01C2, Service Manual

Page 1: ...s When the main unit is installed in the home cradle with the home stand Approx 105 55 128 mm w h d Approx 4 1 4 2 1 4 5 1 8 inches Not incl projecting parts and controls Approx 102 38 120 mm w h d Approx 4 1 8 1 1 2 4 3 4 inches When the main unit is installed in the car cradle with the car stand Approx 102 66 128 mm w h d Approx 4 1 8 2 5 8 5 1 8 inches When the main unit is installed in the hom...

Page 2: ...e 6 XM antenna 1 Remote commander 1 Ferrite core 2 Home cradle 1 AC power adaptor 1 Audio cord 1 Home stand 1 for DRN XM01CK2 Car cradle 1 Car stand 1 XM antenna 1 Remote commander 1 Screw 5 Cover 1 Ferrite core 2 Water proof cushion 1 Cable guide 3 Cord clamp 4 Cushion with the double sided adhesive tape 1 Car battery cord 1 Car connecting pack 1 Seal 1 1 SERVICING NOTES 3 2 GENERAL 5 3 DISASSEMB...

Page 3: ...oftware Then write the newest program in the flash memory Contents of the user setup are automatically cleared Turn on the power of the DRN XM01 Write the radio ID that is displayed on the CH0 into the label Then attach the label to the DRN XM01 After that update the contract with the XM Radio Inc Ltd accordingly When the BB board is replaced Connect the DRN XM01 to a PC with the USB cable and wri...

Page 4: ... A upper cabinet assy lower cabinet assy front panel assy LCD board CN301 CN502 CN501 CN102 CPU board BB board XM antenna DC IN 6V SERVICE POSITION Disassemble and remove A from the cradle Connect A to the set as shown below Then connect XM antenna and power supply ...

Page 5: ...ain unit Display window DSPL BACK BAND 2 MEMO JOG roller MENU ENTER Preset buttons 1 5 1 Cradle release button Using the JOG Roller MENU ENTER Turn up or down to select channels select the menu items and settings or scroll the stored text information in the menu operation Press to display the menu display or execute the items or settings in the menu operation Displaying the Radio ID The receiver h...

Page 6: ...ME ADJUST and press JOG roller or ENTER on the remote The hour flashes TIME ADJUST 11 12AM MENU 12 00 AM midnight 12 00 PM noon 4 Turn JOG roller or press X x on the remote to adjust the hour and press JOG roller or ENTER on the remote The display returns to the tuned channel display Note This unit does not have the Daylight Saving Time summer time function To check the current time while listenin...

Page 7: ... 4 flexible board 20P CN301 B A C 3 While pushing the button release L and the button release R in the direction of the arrow A and B remove the front panel assy in the direction of the arrow C 5 front panel assy 1 two screws M1 7 button release L button release R 2 two claws 1 two screws M1 7 6 3 LCD board 4 button dspl LCD BOARD FRONT PANEL ASSY LOWER CABINET ASSY UPPER CABINET ASSY BB BOARD DC ...

Page 8: ...claws 2 claw 3 flexible board 30P CN102 5 upper cabinet assy 4 lower cabinet assy Remove the upper cabinet assy in the direction of the arrow 1 five screws BTP 2 6 10 5 Remove the BB board in the direction of the arrow 3 two screws M1 7 6 1 dc fan FAN1 CN104 4 two claws cabinet lower assy 2 two cables with connector ...

Page 9: ... Board USB Board 8 three claws 1 flexible board 30P CN501 2 flexible board 20P CN502 5 flexible board USB CN2 CN504 cabinet upper 3 flexible board JOG CN503 9 Remove the CPU board in the direction of the arrow 7 screw M1 7 6 4 screw M1 7 6 6 USB board ...

Page 10: ...utton LCD displays reverse checkers and the backlight is bright 5 Press the preset 2 button LCD displays lateral stripes and the backlight is bright 6 Press the preset 3 button LCD displays vertical stripes and the backlight is bright 7 Press the preset 4 button LCD displays chekers and the backlight is dim 8 Press the preset 5 button LCD displays reverse chekers and the backlight is dim 9 Press t...

Page 11: ...er Stat STATE6 Audio Err STATE7 Gen Err STATE8 Ext Err0 STATE9 Ext Err1 Up Down 4 Press the DSPL BACK BAND button to return the DIAG MENU BER Display Mode Procedure 1 Select the MENU BER and press the JOG roller 2 The following message is displayed XXX1 XXX2 XXX3 E XXX4 XXX5 X6 X7 XXX1 SAT1 BER 4 digits Hex data XXX2 SAT2 BER 4 digits Hex data XXX3 TERR BER 4 digits Hex data XXX4 RS Error Byte 4 d...

Page 12: ...follows Applicable OSs are Windows98SE Windows 2000 and Windows ME USB can be connected Installation For Windows 98SE 1 Insert the driver software program CD into the PC 2 Connect the PC and DRN XM01 with USB cable 3 After a while the following dialog box appears Press the Next button 4 Then the following dialog box appears Select Search for the best driver for your device Recommended and press th...

Page 13: ...2 5 Then the following dialog box appears Click on the check box Specify a location and press the Browse button 6 The following file selector dialog box appears Select CD drive Driver CD drive is F in this sample picture and press the OK button ...

Page 14: ...14 DRN XM01C2 XM01CK2 XM01H2 XM01HK2 XM01R2 7 Confirm the path and press the NEXT button 8 After a while the following dialog box appears Press the NEXT button ...

Page 15: ...d and the following dialog box appears Press the Finish button to terminate the installation program For Windows 2000 1 Insert the driver software program CD into the PC 2 Connect the PC and DRN XM01 with USB cable 3 After a while the following dialog box appears Press the NEXT button ...

Page 16: ...2 XM01HK2 XM01R2 4 Then the following dialog box appears Select Search for suitable driver for my device recommended and press the NEXT button 5 Then the following dialog box appears Select CD ROM drives and press the NEXT button ...

Page 17: ...2 XM01HK2 XM01R2 6 After a while the following dialog box appears Press the Next button 7 After a while installation is completed and the following dialog box appears Press the Finish button to terminate the installation program ...

Page 18: ...ct the PC and DRN XM01 with USB cable 3 After a while the following dialog box appears Click the check box Automatic search for a better driver Recommended and press the NEXT button 4 After a while installation is completed and the following display appears Press the Finish button to terminate the installation program ...

Page 19: ...perating environments of a PC to which DRN XM01 Service Tool is installed are as follows Applicable OSs are Windows98SE Windows 2000 and Windows ME USB can be connected USB driver for DRN XM01 is installed Installation 1 Insert DRN XM01 Service Tool CD into the PC 2 Open DRN XM01 Service Tool in the CD drive with Explorer or the like and double click Setup exe ...

Page 20: ...2 XM01H2 XM01HK2 XM01R2 3 The following dialog box appears after a while Press the Next button 4 The following dialog box appears Select an appropriate folder by pressing the Browse button as desired Press the Next button ...

Page 21: ...01CK2 XM01H2 XM01HK2 XM01R2 5 The following dialog box appears Change if required and press the Next button 6 The following dialog box appears after a while Press the Finish button to terminate the installation program ...

Page 22: ...en if the power of the DRN XM01 is not turned on the DRN XM01 Service Tool firmware can be activated but an error occurs during sequence of the execution So be sure to turn on the power of the DRN XM01 Because DRN XM01 Service Tool firmware cannot be updated if the power of the DRN XM01 is not turned on 2 Select Start t Program t DRN XM01ServiceTool to start up the tool 3 When DRN XM01ServiceTool ...

Page 23: ... appears in File Version 4 text box When the characters are displayed in the Serial No text box input the serial number that is printed on the label on the back of the machine into the Serial No text box 5 When Firmware t Write Firmware is selected the following progress dialog box appears Check that the model name is DRN XM01MK2 on the nameplate on the rear of the main unit Check also that the fi...

Page 24: ...R2 7 When the OK button is pressed in step 6 Radio ID appears in the Radio ID 5 text box 6 When writing of the firmware is completed the pop up menu appears as shown below Confirm that the writing of the firmware has completed with normal end ...

Page 25: ...function When View t Log File is selected Notepad appears enabling you to view the firmware logs saved by this software up to present If this file is cleared by mistake or the contents are re written or the tool is uninstalled the logs will disappear ...

Page 26: ...ay be noted due to normal produc tion tolerances Waveforms are taken with a oscilloscope Voltage variations may be noted due to normal produc tion tolerances Circled numbers refer to waveforms Signal path F SAT f TER Note on Printed Wiring Boards X parts extracted from the component side Pattern from the side which enables seeing The other layers patterns are not indicated Caution Pattern face sid...

Page 27: ...SET CDEC_INT DEC_RESET SDEC_INT I2C_DATA I2C_CLK I2C_DATA I2C_CLK DAC_CLK DAC_DATA DAC_LE DAC_RESET MUTE FAN DRIVER Q106 109 FAN1 5 1 4 IC50 SWITCHING REG FB EXT CE 3 4 5 IC53 3 3V REG VOUT EXT CE 1 3 A D_2 5V TUNER_3 3V DEC_ 2 5V 4 IC54 2 5V REG VOUT VDD CE 1 3 4 IC52 5V REG VOUT VDD CE FU3 FU4 4V Q55 LF103 Q52 POWER SWITCH 5 1 4 IC51 SWITCHING REG FB EXT CE FROM CRADLE TO CRADLE ANT_5V ANT_5V D1...

Page 28: ...AD0 7 AD0 15 AD0 15 ADDRESS BUS A0 18 14 13 31 32 AD0 15 A0 15 A0 16 A1 18 A18 A17 A16 A18 A17 A16 JOG A JOG_A INT2 JOG B AN7 JOG_B SW1 IC4 IC509 EEPROM 1 BUZZER DRIVER Q502 BUF Q501 BZ501 IC1 2 1 IC11 2 3 D2 9 D3 D4 D1 Q305 D301 302 BACK LIGHT D304 305 S301 308 KEY BACK LIGHT LED DRIVER Q302 LED DRIVER Q307 308 BRIGHTNESS CONTROL LCD BOARD USB BOARD IR BOARD IC301 X1 X2 TX1 TX2 IR INT3 RD WR ALE ...

Page 29: ...D E F 3 4 5 6 7 8 9 10 See page 26 for Circuit Boards Location Ref No Location D1 B 8 D2 B 8 D3 B 8 D4 B 8 D5 B 9 D6 D 8 D7 C 9 D9 B 8 D501 E 1 D504 E 8 D505 E 8 D506 E 8 D507 E 8 Semiconductor Location Ref No Location IC1 C 8 IC3 B 9 IC4 C 8 IC11 E 8 IC501 D 9 IC502 D 7 IC503 E 7 IC504 D 6 IC505 D 7 IC509 D 3 Ref No Location Q1 B 9 Q2 C 9 Q3 C 9 Q501 E 1 Q502 E 9 ...

Page 30: ...30 30 DRN XM01C2 XM01CK2 XM01H2 XM01HK2 XM01R2 6 4 Schematic Diagram CPU Section 1 2 37 33 See page 40 for IC Pin Function Description See page 26 for Waveforms ...

Page 31: ...31 31 DRN XM01C2 XM01CK2 XM01H2 XM01HK2 XM01R2 6 5 Schematic Diagram CPU Section 2 2 M29W400BB70N6 IC B D See page 39 for IC Block Diagram See page 26 for Waveform ...

Page 32: ... 4 D101 B 6 D102 D 1 D106 B 3 D111 B 3 D112 B 3 D113 B 6 D114 B 6 D115 B 3 Semiconductor Location Ref No Location D116 B 3 D117 B 3 D118 B 6 D119 B 3 D120 A 6 D121 C 3 D122 B 6 D123 B 6 D124 B 6 D125 C 1 D126 B 6 D151 D 3 D153 B 3 D154 B 3 D155 B 3 Ref No Location IC50 C 2 IC51 B 1 IC52 D 1 IC53 C 1 IC54 E 4 IC101 D 3 IC102 C 7 IC103 D 4 IC104 D 1 IC106 B 4 IC107 B 4 IC701 E 3 Ref No Location Q51 ...

Page 33: ...33 33 DRN XM01C2 XM01CK2 XM01H2 XM01HK2 XM01R2 6 7 Schematic Diagram BB Board 1 3 30 ...

Page 34: ...34 34 DRN XM01C2 XM01CK2 XM01H2 XM01HK2 XM01R2 6 8 Schematic Diagram BB Board 2 3 IC B D See page 38 for IC Block Diagram See page 26 for Waveform ...

Page 35: ...35 35 DRN XM01C2 XM01CK2 XM01H2 XM01HK2 XM01R2 6 9 Schematic Diagram BB Board 3 3 FOR CAP BINDING IC B D IC B D See page 38 39 for IC Block Diagrams ...

Page 36: ...1 Page 29 BAND 1 2 A B C D E F G 3 4 5 6 7 See page 26 for Circuit Boards Location Ref No Location D301 B 2 D302 B 6 D303 B 1 D304 C 2 D305 C 6 D311 E 5 D312 E 3 D313 D 4 D314 D 4 IC301 C 2 Q300 F 5 Q301 E 6 Q302 E 4 Q303 E 3 Q304 E 3 Q305 E 5 Q306 F 4 Q307 E 5 Q308 E 5 Semiconductor Location ...

Page 37: ...37 37 DRN XM01C2 XM01CK2 XM01H2 XM01HK2 XM01R2 6 11 Schematic Diagram Panel Section 30 BAND ...

Page 38: ...ND SVCMO IF2SA N IF2SA P SINCM SADCREF SREFP SREFM AVDD AGND MRESET TAGC SAGC VSS XTO XTI MCLK ADCSEL MCLKO MCLKON LOCK S1 LOCK S2 VDD3 VDD VSS IF2TD9 IF2TD8 IF2TD7 IF2TD6 IF2TD5 IF2TD4 IF2TD3 IF2TD2 IF2TD1 IF2TD0 FTESTEN VSS INTR VDD LOCK M CLKD IF2SD7 IF2SD6 IF2SD5 IF2SD4 IF2SD3 IF2SD2 IF2SD1 IF2SD0 VDD3 VDD VSS SCL SDA TEST EN SCAN WN BIST EM PCTS EF2 PCFS2 PCSD2 PCDC2 PCBS2 PCTS EF1 NC VSS PCF...

Page 39: ... DIN BCKIN ZERO D C R VOUT R AGND D C L VOUT L VCC VCC 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 4 3 5 6 14 13 8 10 11 GND D D VBUS TRON TEST1 TRST DREQ2 TCK DACK2 TMS HWR SEL TDI A0 TDO INT2 SOF XOUT XIN VCC GND A1 A2 A3 A4 A5 A6 D0 D1 D2 D3 D4 D5 D6 D7 D11 D10 D9 D8 VCC GND D12 D13 D14 D15 TEST2 INT RD W...

Page 40: ...put USB micom reset signal output SDEC interrupt signal input Not used open Not used open LCD power control signal output L off H on CDEC interrupt signal input Not used open LCD chip select signal output LCD A0 signal output LCD data signal output LCD reset signal output LCD clock signal output For writing internal flash memory open For writing internal flash memory pull down Not used Operation m...

Page 41: ...l data signal input or output Tuner data signal output Read memory signal output Write memory signal output Muting control signal output Backlight control signal output H bright L dim Not used open Flash BOOT terminal pull up USB chip select signal output SRAM chip select signal output Flash memory chip select signal output Internal ROM test out Firmware update Backlight control signal output H ac...

Page 42: ...4 1 CABINET LOWER ASSY 2 1 823 236 11 CABLE WITH CONNECTOR 3 3 234 360 01 RING FIXED 4 3 592 351 01 PAPER VIBRATION PROOF B 5 4 965 188 01 CUSHION RUBBER 6 A 3178 994 A BB BOARD COMPLETE FOR SERVICE 7 3 233 504 02 SHEET INSULATING 8 3 235 911 01 TERMINAL CONTACT 9 3 318 203 11 SCREW 1 7X6 TAPPING 10 3 363 895 11 SCREW M1 7 11 1 682 681 11 PWB FLEXIBLE 12 3 233 486 01 PLATE TRANSPARENT 13 3 234 123...

Page 43: ...97 01 BUTTON RELEASE L 53 3 233 567 01 SPRING RELEASE R LEAF 54 3 233 566 01 SPRING RELEASE L LEAF 55 3 309 597 31 SCREW 1 4 TAPPING PRECISION 56 3 363 895 11 SCREW M1 7 58 1 682 683 11 PWB FLEXIBLE USB 59 A 3347 231 A CPU BOARD COMPLETE FOR SERVICE 60 3 233 560 01 BRACKET JOG 61 1 682 682 11 PWB FLEXIBLE 62 1 476 762 42 ENCODER ROTARY 63 1 682 680 11 PWB FLEXIBLE 64 3 233 500 01 CABINET UPPER 65 ...

Page 44: ...HIP 100PF 5 00 50V C114 1 125 777 11 CERAMIC CHIP 0 1uF 10 00 10V C115 1 164 874 11 CERAMIC CHIP 100PF 5 00 50V C116 1 125 777 11 CERAMIC CHIP 0 1uF 10 00 10V C117 1 164 874 11 CERAMIC CHIP 100PF 5 00 50V C118 1 125 777 11 CERAMIC CHIP 0 1uF 10 00 10V C119 1 164 874 11 CERAMIC CHIP 100PF 5 00 50V C120 1 125 777 11 CERAMIC CHIP 0 1uF 10 00 10V C121 1 164 874 11 CERAMIC CHIP 100PF 5 00 50V C122 1 12...

Page 45: ...AMIC CHIP 4 7uF 10 6 3V C225 1 125 777 11 CERAMIC CHIP 0 1uF 10 00 10V C226 1 127 760 11 CERAMIC CHIP 4 7uF 10 6 3V C227 1 127 760 11 CERAMIC CHIP 4 7uF 10 6 3V C228 1 127 760 11 CERAMIC CHIP 4 7uF 10 6 3V C229 1 127 760 11 CERAMIC CHIP 4 7uF 10 6 3V C230 1 127 760 11 CERAMIC CHIP 4 7uF 10 6 3V C231 1 127 760 11 CERAMIC CHIP 4 7uF 10 6 3V C232 1 127 760 11 CERAMIC CHIP 4 7uF 10 6 3V C233 1 127 760...

Page 46: ... 52 TRANSISTOR 2SD2216J QR TX SO Q101 8 729 230 60 TRANSISTOR 2SA1586YG TE85L Q102 8 729 037 74 TRANSISTOR UN9213J TX SO Q103 8 729 037 61 TRANSISTOR UN9113J TX SO Q104 8 729 013 37 TRANSISTOR 2SC4213 AB TE85L Q105 8 729 013 37 TRANSISTOR 2SC4213 AB TE85L Q106 8 729 807 34 TRANSISTOR 2SB766A R TX Q108 8 729 037 52 TRANSISTOR 2SD2216J QR TX SO Q109 8 729 037 52 TRANSISTOR 2SD2216J QR TX SO RESISTOR...

Page 47: ... 11 RES CHIP 47 5 1 16W R194 1 218 937 11 RES CHIP 47 5 1 16W R195 1 218 937 11 RES CHIP 47 5 1 16W R196 1 218 937 11 RES CHIP 47 5 1 16W R197 1 218 937 11 RES CHIP 47 5 1 16W R198 1 218 937 11 RES CHIP 47 5 1 16W R201 1 218 941 81 RES CHIP 100 5 1 16W R202 1 218 941 81 RES CHIP 100 5 1 16W R203 1 218 941 81 RES CHIP 100 5 1 16W R204 1 218 941 81 RES CHIP 100 5 1 16W R205 1 218 941 81 RES CHIP 100...

Page 48: ...530 1 127 760 11 CERAMIC CHIP 4 7uF 10 6 3V C532 1 125 777 11 CERAMIC CHIP 0 1uF 10 00 10V C533 1 164 943 11 CERAMIC CHIP 0 01uF 10 00 16V C538 1 164 943 11 CERAMIC CHIP 0 01uF 10 00 16V C540 1 127 760 11 CERAMIC CHIP 4 7uF 10 6 3V C541 1 127 760 11 CERAMIC CHIP 4 7uF 10 6 3V C544 1 126 390 11 ELECT CHIP 22uF 20 00 6 3V C547 1 127 760 11 CERAMIC CHIP 4 7uF 10 6 3V C548 1 127 760 11 CERAMIC CHIP 4 ...

Page 49: ...959 11 RES CHIP 3 3K 5 1 16W R525 1 218 953 11 RES CHIP 1K 5 1 16W R526 1 216 864 11 METAL CHIP 0 5 1 16W R527 1 218 977 11 RES CHIP 100K 5 1 16W R528 1 218 977 11 RES CHIP 100K 5 1 16W R529 1 218 965 11 RES CHIP 10K 5 1 16W R530 1 218 977 11 RES CHIP 100K 5 1 16W R531 1 218 977 11 RES CHIP 100K 5 1 16W R532 1 218 961 11 RES CHIP 4 7K 5 1 16W R533 1 218 941 81 RES CHIP 100 5 1 16W R534 1 208 635 1...

Page 50: ...44 1 218 977 11 RES CHIP 100K 5 1 16W R645 1 218 977 11 RES CHIP 100K 5 1 16W R646 1 218 977 11 RES CHIP 100K 5 1 16W R647 1 218 977 11 RES CHIP 100K 5 1 16W R648 1 218 977 11 RES CHIP 100K 5 1 16W R658 1 218 990 11 SHORT CHIP 0 R662 1 218 965 11 RES CHIP 10K 5 1 16W R663 1 218 990 11 SHORT CHIP 0 R664 1 218 965 11 RES CHIP 10K 5 1 16W R666 1 218 990 11 SHORT CHIP 0 R667 1 218 990 11 SHORT CHIP 0 ...

Page 51: ...9 037 52 TRANSISTOR 2SD2216J QR TX SO Q302 8 729 800 37 TRANSISTOR 2SD1048X7 TB Q303 8 729 037 52 TRANSISTOR 2SD2216J QR TX SO Q304 8 729 037 52 TRANSISTOR 2SD2216J QR TX SO Q305 8 729 037 52 TRANSISTOR 2SD2216J QR TX SO Q306 8 729 037 52 TRANSISTOR 2SD2216J QR TX SO Q307 8 729 037 53 TRANSISTOR 2SB1462J QR TX SO Q308 8 729 037 52 TRANSISTOR 2SD2216J QR TX SO RESISTOR R301 1 218 953 11 RES CHIP 1K...

Page 52: ...WITCH KEY BOARD WITH LED DSPL BACK BAND S304 1 771 207 11 SWITCH KEY BOARD WITH LED 5 S305 1 771 207 11 SWITCH KEY BOARD WITH LED 4 S306 1 771 207 11 SWITCH KEY BOARD WITH LED 3 S307 1 771 207 11 SWITCH KEY BOARD WITH LED 2 S308 1 771 207 11 SWITCH KEY BOARD WITH LED 1 USB BOARD CONNECTOR CN1 1 794 962 11 CONNECTOR SQUARE TYPE USB 5P CN2 1 784 229 21 CONNECTOR FFC FPC ZIF 7P MISCELLANEOUS 2 1 823 ...

Page 53: ...53 MEMO DRN XM01C2 XM01CK2 XM01H2 XM01HK2 XM01R2 ...

Page 54: ...e Also clicking the version at the upper right on the revised page allows you to jump to the next revised page Ver Date Description of Revision 1 0 2002 08 New 1 1 2002 11 Change of parts supply classification IC102 and IC103 ENG 02036 DRN XM01C2 XM01CK2 XM01H2 XM01HK2 XM01R2 ...