Sony GTK-XB5, Service Manual

Page 1: ...oding LDAC 1 The actual range will vary depending on factors such as obstacles between devices magnetic fields around a microwave oven static electricity reception sensitivity antenna s performance operating system software application etc 2 BLUETOOTH standard profiles indicate the purpose of BLUETOOTH communication between devices General Power requirements 60 Hz Power consumption Standby power c...

Page 2: ... standards Apple is not responsible for the operation of this device or its compliance with safety and regulatory standards Please note that the use of this accessory with iPod or iPhone may affect wireless performance s WALKMAN and WALKMAN logo are registered trademarks of Sony Corporation s All other trademarks and registered trademarks are of their respective holders In this manual TM and marks...

Page 3: ...9 Schematic Diagram MAIN Board 7 7 29 4 10 Printed Wiring Board CONTROL Board 30 TABLE OF CONTENTS 4 11 Schematic Diagram CONTROL Board 31 4 12 Printed Wiring Board FLASH LED Board 32 4 13 Schematic Diagram FLASH LED Board 32 4 14 Printed Wiring Board NFC Board 33 4 15 Schematic Diagram NFC Board 33 4 16 Printed Wiring Board SPEAKER LED TOP Board 33 4 17 Schematic Diagram SPEAKER LED TOP Board 33 ...

Page 4: ...nce NOTE OF REPLACING THE MAIN BOARD OR THE NFC BOARD When replacing the MAIN board or the NFC board be sure to replace the MAIN board and the NFC board simultaneously The MAIN board or the NFC board cannot replace with single Among the repair parts the MAIN board and the NFC board are supplied as one unit MODEL IDENTIFICATION Distinguish by Part No and destination code on the rear side of the mai...

Page 5: ...3 2 10 FRONT PANEL BLOCK 2 Page 14 2 12 TUBE LED RIGHT BOARD TUBE LED LEFT BOARD Page 16 2 11 SPEAKER LED TOP BOARD FLASH LED BOARD Page 15 2 4 POWER BOARD Page 8 2 3 MAIN BOARD Page 7 2 5 NFC BOARD CONTROL BOARD Page 9 2 14 SPEAKER UNIT TW SP3 SP4 Page 17 2 13 SPEAKER LED BTM BOARD TUBE LED BOARD Page 16 2 15 SPEAKER UNIT WF SP1 SP2 Page 18 JIG When disassembling the unit use the following jig fo...

Page 6: ...er circle rubber circle 4 two rubbers small circle 3 two handle rubbers 1 two rubbers large circle front side This side is the terminal side XP16 MAIN board Note 2 When installing the top cover block bend the FFC cable 16P MAIN BD FV BD as shown in the figure below Note 1 When removing the rubber circle insert a sharp tipped object such as tweezers into the cutout 5 three screws M3 u 10 5 two scre...

Page 7: ...8 6 two screws M3 u 6 6 two screws M3 u 6 9 MAIN board See Note 1 Note 4 When installing the MAIN board align the claw and hole BT board Note 3 Be careful not to damage the BT board Cover these lands radiation sheet 7RS YiHZ Note 2 When affixing the radiation sheet affix it so that the lands shown in the figure below are covered 0 1 ERDUG ERttRP YiHZ front side 8 radiation sheet front side Note 1 ...

Page 8: ...ard in the direction of the arrow hole claw 2 two screws M3 u 8 3 two screws M3 u 6 3 two screws M3 u 6 rear side left side right side 5 POWER board Note 1 When installing the POWER board align the claw and hole BT board Note 2 Be careful not to damage the BT board ...

Page 9: ...terminal side 1 filament tape sub material top cover block LUH VHWWLQJ boss 3 six screws M3 u 10 4 CONTROL board block Note 2 When installing the CONTROL board block align the two bosses and two holes RWWRP YLHZ 5 NFC board See Note 1 3 two claws 4 Peel the NFC board off of the adhesive sheet Disassembly of the NFC board Disassembly of the CONTROL board Note 1 When replacing the NFC board be sure ...

Page 10: ... bond and use a new bond to fix the right side panel 1 rubber large circle 1 rubber large circle 3 Remove the right side panel in the direction of the arrow bond 2 two screws M4 u 16 2 screw M4 u 16 2 screw M4 u 16 2 screw M4 u 16 2 two screws M4 u 16 2 two screws M4 u 16 2 screw M4 u 16 front side rear side top side BT board Note 2 Be careful not to damage the BT board RZ WR UHPRYH WKH UXEEHU FLU...

Page 11: ... 9P MAIN BD FA BD XP17 4 Remove two cables from the hook hook 6 metal case block FFC cable 9P MAIN BD FA BD hook LUH VHtting This side is the terminal side XP13 XP10 XP17 MAIN board BT board Note Be careful not to damage the BT board rear side left side right side front side 5 five screws M4 u 16 7RS YLHZ ...

Page 12: ... bottom cover plate remove the used bond and use a new bond to fix the bottom cover plate four bosses RZ WR UHPRYH WKH ERWWRP FRYHU SODWH Note 1 When removing the bottom cover plate move the bottom cover plate slowly and remove the bond as shown figure Note 2 When removing the bottom cover plate please remove carefully so as not to damage the four bosses top side bottom side front side 2 two screw...

Page 13: ... about 3 to 5 mm boss front panel block bottom side top side bottom side top side 1 four screws M4 u 16 1 two screws M4 u 16 front panel block speaker cabinet rear side Top view Bottom view 4 Insert a thick screwdriver into the bottom side and widen the gap perform at two places Note 2 Be careful because if a screwdriver is inserted too far in the speaker unit WF may get damaged 3 Insert a thick s...

Page 14: ... three cables tweeter cable woofer cable front panel block speaker cabinet 2 Insert a thick screwdriver into the right side and widen the gap perform at two places Note 2 Be careful because if a screwdriver is inserted too far in the speaker unit WF may get damaged Note 1 Make sure to proceed with the top and bottom sides first because the right and left sides may damage the sides of the front pan...

Page 15: ...connector XP61 8 SPEAKER LED TOP board FFC cable 9P MAIN BD FA BD long short to XP18 FDEOH 3 0 1 VHWWLQJ The opposite side is the terminal side FLASH LED board FLASH LED board top panel bracket 1 three screws M3 u 10 5 TUBE LED board cable connector XP67 XP18 top side bottom side 6 TUBE LED RIGHT board cable connector XP65 hole hole 0 FLASH LED board Note When installing the FLASH LED board align ...

Page 16: ... LED RIGHT board 1 screw M3 u 10 1 screw M3 u 10 2 tube PCBA bracket right front panel block 2 Remove the TUBE LED board block in the direction of the arrow front side bottom side 5 SPEAKER LED BTM board 1 two screws M3 u 10 3 FLASH LED board cable connector XP68 4 connector XP60 hole hole boss boss 6 TUBE LED board Note When installing the TUBE LED board align the two bosses and two holes ...

Page 17: ...terminal wide cable yellow line top side 2 two screws M3 u 10 2 screw M3 u 10 2 screw M3 u 10 top side SP4 5 speaker unit TW SP4 Note When installing the speaker unit TW align the boss and hole Rear view 1 Remove the cable from the two grooves 5 speaker unit TW SP3 Note When installing the speaker unit TW align the boss and hole groove groove groove groove cable yellow line cable red line Cable 4P...

Page 18: ...WLRQ IRU WKH VSHDNHU XQLW Note 1 When installing the speaker unit WF make sure that there is a position of the speaker terminal to the position shown in the figure below URQW YLHZ terminals position top side SP2 SP1 Note 2 When installing the woofer cable make the position of caulking of terminals is outside Note 2 When installing the woofer cable make the position of caulking of terminals is outs...

Page 19: ... version is Ver 16 the 1 LED blinks 1 time the EXTRA BASS LED blinks 6 times When the BT version is Ver 1 12 the ADD L LED blinks 1 time the ADD R LED blinks 1 time the PARTY CHAIN LED blinks 2 times FACTORY RESET It can reset all settings and clear the Bluetooth linked list Execute this mode when returning the this unit to the customer Procedure 1 Press the 1 button to turn the power on 2 Press t...

Page 20: ...rystal 24 576MHz Audio Processor TAS5534 DATA2 PWM1 RESET MFB ADC AK5358 01UKOKAD A 101 DATA1 DATA0 IIC1 PWM 10 For RGB_LED 2 Flash LED 2 2 SPK LED 2 IO 8 MCLK1 BCLK1 LRCLK1 PWM2 BTL 100W 2 6ȍ 30 AMP IC TAS5342A WR WL MCU STM32F070RB DAC AK4430 DATA3 Audio Out Party Chain For Front Board_LED 8 White 2 Audio Party Chain Blue 1 BT Red 1 Bass Red Green Stanby Green 2 ADD Spk MCLK1 BCLK1 LRCLK1 TL TR ...

Page 21: ...onents identi fied by mark 0 or dotted line with mark 0 are criti cal for safety Replace only with part number specified Note Les composants identifiés par une marque 0 sont critiques pour la sécurité Ne les remplacer que par une pièce portant le nu méro spécifié POWER board SPEAKER LED BTM board SPEAKER LED TOP board FLASH LED board TUBE LED RIGHT board CONTRL board MAIN board NFC board TUBE LED ...

Page 22: ...GTK XB5 GTK XB5 22 22 4 2 PRINTED WIRING BOARD MAIN Board Uses unleaded solder See page 21 for Circuit Boards Location MAIN BOARD COMPONENT SIDE MAIN BOARD CONDUCTOR SIDE A B C D E F 1 2 3 4 5 6 7 ...

Page 23: ... C3 0 1uF 50V X7R C3 0 1uF 50V X7R R245 4 7K R245 4 7K FB3 120 2A FB3 120 2A C19 0 1UF C19 0 1UF D3 MBRX180 80V 1A D3 MBRX180 80V 1A C2 22uF 10V C2 22uF 10V R1 200K R1 200K U23 EUP3504 U23 EUP3504 L1 22uH 48uH L1 22uH 48uH FB2 120 2A FB2 120 2A R90 3 9K 1 R90 3 9K 1 R2 15K 1 R2 15K 1 R101 1K R101 1K R13 10K R13 10K R19 12K 1 R19 12K 1 C31 0 1UF C31 0 1UF L2 2 2uH 3 4A L2 2 2uH 3 4A R23 47K R23 47K...

Page 24: ...R247 1M R247 1M R242 1M R242 1M R394 33 R394 33 FB68 220 FB68 220 R855 220 R855 220 FB48 0 FB48 0 R116 100K R116 100K FB42 220 FB42 220 D4 LL4148 D4 LL4148 C121 2 2UF C121 2 2UF C250 10PF 50V NPO C250 10PF 50V NPO R811 33 R811 33 R403 33 R403 33 R851 220 R851 220 XP17 9pin 1 0mm XP17 9pin 1 0mm C182 0 1uF 16V X7R C182 0 1uF 16V X7R R130 1K R130 1K U16 STM32F070XB X6 U16 STM32F070XB X6 C347 0 1UF C...

Page 25: ...03 R111 0 R111 0 C118 0 1UF C118 0 1UF R220 33 R220 33 C115 0 1UF C115 0 1UF XP68 3PIN 2 0mm XP68 3PIN 2 0mm R382 0 R382 0 R223 33 R223 33 TM17 TM17 C111 0 1UF C111 0 1UF R225 2 2K R225 2 2K 220uF 16V CE18 220uF 16V CE18 L3 120 2A L3 120 2A U12 BT_BM63 U12 BT_BM63 TM18 TM18 R226 NC 2 2K R226 NC 2 2K C105 NC 10UF 6 3V X5R C105 NC 10UF 6 3V X5R TM11 TM11 Apple Authentication 1 2 3 4 GND SDA NC NC NC...

Page 26: ...43 10K R351 68K R351 68K R314 6 8K R314 6 8K R337 680K R337 680K C116 0 1UF C116 0 1UF C178 10uF C178 10uF C60 10uF 6 3V X5R C60 10uF 6 3V X5R R342 10K R342 10K R347 10K R347 10K R84 10K R84 10K R341 68K R341 68K R361 100K R361 100K R60 0 R60 0 R344 10K R344 10K R86 10K R86 10K Q23 NPN_3DG3904M Q23 NPN_3DG3904M R178 4 7K R178 4 7K C188 1000pF 50V X7R C188 1000pF 50V X7R C88 10uF 6 3V X5R C88 10uF ...

Page 27: ... C140 0 1UF C148 NC 12PF C148 NC 12PF R263 33 R263 33 C576 1uF 10V X5R C576 1uF 10V X5R TP61 TP61 C154 30pF 50V NPO C154 30pF 50V NPO C199 NC 12PF C199 NC 12PF C204 0 1UF C204 0 1UF U571 U571 R264 33 R264 33 Y2 24 576MHz 30ppm Y2 24 576MHz 30ppm R412 0 R412 0 TP64 TP64 C141 0 1UF C141 0 1UF U13 YSS952 U13 YSS952 C150 NC 12PF C150 NC 12PF C200 NC 12PF C200 NC 12PF R231 NC 47K R231 NC 47K C574 0 1UF...

Page 28: ...0 R291 470 R293 100K R293 100K C226 0 1UF C226 0 1UF R381 33 R381 33 R287 4 7K R287 4 7K R302 33 R302 33 TP57 TP57 C215 0 1UF C215 0 1UF R289 NC 2 2K R289 NC 2 2K C219 4700pF C219 4700pF R268 4 7K R268 4 7K FB28 0 FB28 0 C214 4700pF C214 4700pF C225 10uF 6 3V X5R C225 10uF 6 3V X5R C211 0 1UF C211 0 1UF C223 10uF 6 3V X5R C223 10uF 6 3V X5R R294 12K 1 R294 12K 1 C216 0 1UF C216 0 1UF R304 33 R304 ...

Page 29: ...5PIN 2 5mm C531 10uF C531 10uF C288 0 1uF 50V C288 0 1uF 50V C290 0 1uF 50V C290 0 1uF 50V C335 10NF C335 10NF R775 220K R775 220K R365 3 3 R365 3 3 R362 3 3 R362 3 3 R372 0 R372 0 C282 NC 0 1UF C282 NC 0 1UF C274 0 1uF 50V C274 0 1uF 50V R363 3 3 R363 3 3 Q20 NC NPN_3DG3904M Q20 NC NPN_3DG3904M R777 220K R777 220K C267 0 033uF 50V X7R C267 0 033uF 50V X7R R358 3 3 R358 3 3 D8 NC LL4148 D8 NC LL41...

Page 30: ... XB5 GTK XB5 30 30 4 10 PRINTED WIRING BOARD CONTROL Board Uses unleaded solder See page 21 for Circuit Boards Location CONTROL BOARD COMPONENT SIDE CONTROL BOARD CONDUCTOR SIDE A B C D E F 1 2 3 4 5 6 7 8 ...

Page 31: ...R28 4 7K R28 4 7K R452 470 R452 470 C31 0 1uF C31 0 1uF R831 30K R831 30K C35 0 1uF C35 0 1uF R825 0 R825 0 Q14 NPN_3DG3904M Q14 NPN_3DG3904M R820 0 R820 0 R828 0 R828 0 C28 47pF 50V NP0 C28 47pF 50V NP0 LED14 LED_GREEN LED14 LED_GREEN R460 470 R460 470 SW5 SW5 R31 4 7K R31 4 7K R59 10K R59 10K R815 0 R815 0 R53 10K R53 10K C317 NC 47pF 50V NP0 C317 NC 47pF 50V NP0 C327 NC 47pF 50V NP0 C327 NC 47p...

Page 32: ...6 220 R958 0 R958 0 R229 NC 4 7K R229 NC 4 7K R859 220 R859 220 R62 220 R62 220 FB55 220 FB55 220 R513 200 R513 200 R964 0 R964 0 R518 120 R518 120 C40 0 1UF C40 0 1UF C369 47pF 50V NP0 C369 47pF 50V NP0 Q36 PNP_3CG3906M Q36 PNP_3CG3906M C52 0 1UF C52 0 1UF Q43 PNP_3CG3906M Q43 PNP_3CG3906M FB57 220 FB57 220 R79 470 R79 470 R66 470 R66 470 R509 150 R509 150 R541 NC 200 R541 NC 200 C43 0 1UF C43 0 ...

Page 33: ...120pF 50V NP0 U7 MN63Y1212 U7 MN63Y1212 C69 1uF 10V X5R C69 1uF 10V X5R C18 15pF 50V NP0 C18 15pF 50V NP0 XP11 2PIN 1 25mm XP11 2PIN 1 25mm VB NC VSS VA NIRQ NC NC VDDA GND 1 2 GND GND PCB LAYOUT ANTENNA NFC NFC CIRCUIT REFERENCE 40GKB630U NFC2G 1 2 3 4 5 6 7 8 9 1 2 3 4 A 3 2 B 1 NFC BOARD LED12 LED_WHITE LED12 LED_WHITE XS3 2PIN 2 0mm 80mm XS3 2PIN 2 0mm 80mm 1 2 5V_D6 1 2 A 2 3 1 SPEAKER LED TO...

Page 34: ...rds Location 4 21 SCHEMATIC DIAGRAM TUBE LED RIGHT Board GREEN BLUE RED 5V_D4 1 2 3 4 4 1 3 2 XS1 4PIN 2 0mm 160mm XS1 4PIN 2 0mm 160mm LED2 LED2 1 2 3 4 A 2 B 1 TUBE LED LEFT BOARD RED BLUE GREEN 5V_D5 4 1 3 2 1 2 3 4 LED5 LED5 XS2 4PIN 2 0mm 160mm XS2 4PIN 2 0mm 160mm 1 2 3 4 A 2 B 1 TUBE LED RIGHT BOARD TUBE LED LEFT BOARD COMPONENT SIDE TUBE LED LEFT BOARD CONDUCTOR SIDE A B 1 2 3 TUBE LED RIG...

Page 35: ...IC DIAGRAM TUBE LED Board LED11 LED_WHITE LED11 LED_WHITE XS4 2PIN 2 0mm 80mm XS4 2PIN 2 0mm 80mm 1 2 5V_D7 1 2 A 2 3 1 SPEAKER LED BTM BOARD 5V_D3 5V_D3 5V_D3 1 2 3 1 2 XP68 3PIN 2 0mm XP68 3PIN 2 0mm LED6 LED_WHITE LED6 LED_WHITE XP60 2PIN 2 0mm XP60 2PIN 2 0mm Flash_LED2 Flash_LED2 SPK_LED2 SPK_LED2 1 2 3 1 2 A 2 B 1 TUBE LED BOARD TUBE LED BOARD COMPONENT SIDE TUBE LED BOARD CONDUCTOR SIDE A B...

Page 36: ...4 1A 1000V CN501 CN501 R5012 1M R5012 1M R570 10m R570 10m CY505 NC 220pF 250VAC CY505 NC 220pF 250VAC C529 0 1uF 50V X7R C529 0 1uF 50V X7R BD501 KBP306 BD501 KBP306 U503 NC LTV 817S B U503 NC LTV 817S B R503 33K R503 33K R526 10K 1 R526 10K 1 U501 NCP1271 U501 NCP1271 ZD503 36V ZD503 36V C503 0 01uF C503 0 01uF C501 NC 103 400V C501 NC 103 400V 150uF 250V CE501 US CND 150uF 450V Except US CND CE...

Page 37: ...GTK XB5 37 4 27 PRINTED WIRING BOARD POWER Board Uses unleaded solder See page 21 for Circuit Boards Location POWER BOARD COMPONENT SIDE POWER BOARD CONDUCTOR SIDE A B C D E F G 1 2 3 4 5 6 ...

Page 38: ...pieces 1 set 3 9 885 212 29 HANDLE RUBBER BLACK 4 pieces 1 set for BLACK 3 9 885 212 41 HANDLE RUBBER BLUE 4 pieces 1 set for BLUE 3 9 885 212 53 HANDLE RUBBER RED 4 pieces 1 set for ORANGE RED 3 9 885 212 65 HANDLE RUBBER GREEN 4 pieces 1 set for GREEN 4 9 885 212 30 RUBBER SMALL CIRCLE BLACK 2 pieces 1 set for BLACK 4 9 885 212 42 RUBBER SMALL CIRCLE BLUE 2 pieces 1 set for BLUE 4 9 885 212 54 R...

Page 39: ...5 212 59 LEFT SIDE PANEL CEL GREEN for GREEN AEP RU UK SP6 AR KR LA AUS 52 9 885 212 70 SCREW M4X16 31 pieces 1 set 53 9 885 212 20 RIGHT SIDE PANEL UC2 BLACK for BLACK US CND 53 9 885 212 21 RIGHT SIDE PANEL CEL BLACK for BLACK AEP RU UK E4 E93 SP6 TW AR KR LA AUS 53 9 885 212 32 RIGHT SIDE PANEL UC2 BLUE for BLUE US CND 53 9 885 212 33 RIGHT SIDE PANEL CEL BLUE for BLUE AEP UK SP6 TW AR KR LA AU...

Page 40: ...REW M4X16 31 pieces 1 set 104 9 885 212 24 BOTTOM COVER BLACK PLATE for BLACK 104 9 885 212 36 BOTTOM COVER BLUE PLATE for BLUE 104 9 885 212 48 BOTTOM COVER RED PLATE for ORANGE RED 104 9 885 212 60 BOTTOM COVER GREEN PLATE for GREEN 105 9 885 212 27 RUBBER LARGE CIRCLE BLACK 8 pieces 1 set for BLACK 105 9 885 212 39 RUBBER LARGE CIRCLE BLUE 8 pieces 1 set for BLUE 105 9 885 212 51 RUBBER LARGE C...

Page 41: ...nnot replace with single Among the repair parts the MAIN board and the NFC board are supplied as one unit 151 9 885 212 04 MAIN NFC BOARD COMPLETE See Note 152 9 885 212 67 SCREW M3X6 8 pieces 1 set 153 9 885 212 02 POWER BOARD COMPLETE US CND 153 9 885 212 03 POWER BOARD COMPLETE AEP RU UK E4 E93 SP6 TW AR KR LA AUS 154 9 885 212 68 SCREW M3X8 4 pieces 1 set Ref No Part No Description Remark Ref ...

Page 42: ...th single Among the repair parts the MAIN board and the NFC board are supplied as one unit 201 9 885 212 69 SCREW M3X10 30 pieces 1 set 202 9 885 212 05 CONTROL BOARD COMPLETE 203 9 885 212 19 TOP COVER BLACK PLATE for BLACK 203 9 885 212 31 TOP COVER BLUE PLATE for BLUE 203 9 885 212 43 TOP COVER RED PLATE for ORANGE RED 203 9 885 212 55 TOP COVER GREEN PLATE for GREEN FFC1 9 885 212 16 FFC CABLE...

Page 43: ...T PANEL UC2 BLUE ASSY Including Handle for BLUE US CND 256 9 885 212 38 FRONT PANEL CEL BLUE ASSY Including Handle for BLUE AEP UK SP6 TW AR KR LA AUS 256 9 885 212 49 FRONT PANEL UC2 RED ASSY Including Handle for ORANGE RED US CND 256 9 885 212 50 FRONT PANEL CEL RED ASSY Including Handle for ORANGE RED AEP UK SP6 AR KR LA AUS 256 9 885 212 62 FRONT PANEL CEL GREEN ASSY Including Handle for GREEN...

Page 44: ...SH SPANISH LA 4 597 265 21 MANUAL INSTRUCTION KOREAN KR 4 597 265 31 MANUAL INSTRUCTION TRADITIONAL CHINESE TW 0 9 885 169 85 ADAPTOR CONVERSION PLUG AC plug adaptor E4 SP6 LA 0 9 885 209 20 AC CORD UC2 AC power cord US CND 0 9 885 209 22 AC CORD CEL AC power cord AEP RU E4 SP6 LA 0 9 885 209 23 AC CORD CEK AC power cord UK E93 0 9 885 209 25 AC CORD AU1 AC power cord AUS 0 9 885 209 26 AC CORD AR...

Page 45: ...MEMO GTK XB5 45 ...

Page 46: ...evision 1 0 2016 08 New 1 1 2016 09 Addition of RU E4 E93 SP6 and LA models 1 2 2016 11 Addition of KR model 1 3 2017 01 Addition of AR model Deletion of Blue Orange Red and Green color types E4 and E93 models SMR 16039 1 4 2017 02 Addition of TW model ...