3
HCD-DZ100
TABLE OF CONTENTS
1.
SERVICING NOTE
...................................................
4
2.
GENERAL
...................................................................
6
3.
DISASSEMBLY
3-1.
Disassembly Flow ........................................................... 10
3-2.
Case, Front Panel Assy .................................................... 11
3-3.
FL Board .......................................................................... 12
3-4.
KEY Board, STBY Board ............................................... 12
3-5.
I/O Board, DC Fan .......................................................... 13
3-6.
DMB11 Board ................................................................. 13
3-7.
MAIN Board .................................................................... 14
3-8.
DVD Mechanism Deck (CDM85-DVBU102) ................ 15
3-9.
Tray .................................................................................. 15
3-10. Belt, MS-203 Board ........................................................ 16
3-11. Optical Pick-up (KHM-310CAA/C2NP) ........................ 17
4.
TEST MODE
............................................................... 18
5.
DIAGRAMS
5-1.
Block Diagram – RF/SERVO Section – ......................... 24
5-2.
Block Diagram – VIDEO Section – ............................... 25
5-3.
Block Diagram – AMP Section – ................................... 26
5-4.
Block Diagram – AUDIO Section – ............................... 27
5-5.
Block Diagram – POWER Section – .............................. 28
5-6.
Printed Wiring Board – DMB11 Board (Side A) – ........ 29
5-7.
Printed Wiring Board – DMB11 Board (Side B) – ........ 30
5-8.
Schematic Diagram – DMB11 Board (1/5) – ................. 31
5-9.
Schematic Diagram – DMB11 Board (2/5) – ................. 32
5-10. Schematic Diagram – DMB11 Board (3/5) – ................. 33
5-11. Schematic Diagram – DMB11 Board (4/5) – ................. 34
5-12. Schematic Diagram – DMB11 Board (5/5) – ................. 35
5-13. Printed Wiring Board – MAIN Section (Side A) – ........ 36
5-14. Printed Wiring Board – MAIN Board (Side B) – ........... 37
5-15. Schematic Diagram – MAIN Board (1/7) – ................... 38
5-16. Schematic Diagram – MAIN Board (2/7) – ................... 39
5-17. Schematic Diagram – MAIN Board (3/7) – ................... 40
5-18. Schematic Diagram – MAIN Board (4/7) – ................... 41
5-19. Schematic Diagram – MAIN Board (5/7) – ................... 42
5-20. Schematic Diagram – MAIN Board (6/7) – ................... 43
5-21. Schematic Diagram – MAIN Board (7/7) – ................... 44
5-22. Printed Wiring Board – PANEL Section – ..................... 45
5-23. Schematic Diagram – PANEL Section – ....................... 46
5-24. Printed Wiring Board – I/O Board – .............................. 47
5-25. Schematic Diagram – I/O Board (1/2) – ........................ 48
5-26. Schematic Diagram – I/O Board (2/2) – ........................ 49
5-27. Printed Wiring Board – MS-203 Board – ....................... 50
5-28. Schematic Diagram – MS-203 Board – ......................... 50
6.
EXPLODED VIEWS
6-1.
Overall Section ................................................................ 63
6-2.
Front Panel Section ......................................................... 64
6-3.
Chassis Section ................................................................ 65
6-4.
DVD Mechanism Deck Section (CDM85-DVBU102) ... 66
7.
ELECTRICAL PARTS LIST
.................................. 67
SAFETY-RELATED COMPONENT WARNING!!
0
OR DOTTED LINE
ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE
PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR
IN SUPPLEMENTS PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE
0
SUR
LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES
PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE
FONCTIONNEMENT. NE REMPLACER CES COM- POSANTS
QUE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT
DONNÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS
PUBLIÉS PAR SONY.
SAFETY CHECK-OUT
After correcting the original service problem, perform the following
safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs, screws,
and all other exposed metal parts for AC leakage.
Check leakage as described below.
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes.).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers’ instructions to use these
instruments.
2. A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter. The “limit” indication
is 0.75 V, so analog meters must have an accurate low-voltage
scale. The Simpson 250 and Sanwa SH-63Trd are examples
of a passive VOM that is suitable. Nearly all battery operated
digital multimeters that have a 2 V AC range are suitable. (See
Fig. A)
1.5 k
Ω
0.15
µ
F
AC
voltmeter
(0.75 V)
To Exposed Metal
Parts on Set
Earth Ground
Fig. A.
Using an AC voltmeter to check AC leakage.
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