Sony HVO-500MD, Service Manual

Page 1: ...HD VIDEO RECORDER HVO 500MD HVO 550MD SERVICE MANUAL 1st Edition ...

Page 2: ...ent aux personnes compétentes en charge de l entretien Afin de réduire les risques de décharge électrique d incendie ou de blessure n effectuer que les réparations indiquées dans le mode d emploi à moins d être qualifié pour en effectuer d autres Pour toute réparation faire appel à une personne compétente uniquement When installing the installation space must be secured in consideration of the ven...

Page 3: ...ay result in hazardous radiation exposure For HVO 550MD only CAUTION The use of optical instruments with this product will increase eye hazard For HVO 550MD only This HVO 550MD is classified as a CLASS 1 LASER PRODUCT CLASS 1 LASER PRODUCT LASER KLASSE 1 PRODUKT LUOKAN 1 LASERLAITE KLASS 1 LASER APPARAT HVO 500MD HVO 550MD ...

Page 4: ... 注意 指定以外の電池に交換すると 破裂する危険があります 必ず指定の電池に交換してください 使用済みの電池は 国または地域の法令に従って 処理してください FÖRSIKTIGHET Fara för explosion vid felaktigt placerat batteri Byt endast mot samma eller likvärdig typ av batteri enligt tillverkarens rekommendationer När du kasserar batteriet ska du följa rådande lagar för regionen eller landet PAS PÅ Fare for eksplosion hvis batteriet ikke udskiftes korrekt Udskift kun med et batte...

Page 5: ...ive 3 1 3 1 1 No Shock or Vibration 3 1 3 1 2 Trolley or Rack Mounting 3 1 3 1 3 No Static Electricity 3 1 3 1 4 Temperature Humidity and Dust 3 1 3 1 5 When an Error Appears in an HDD or DVD Drive 3 1 3 2 Removing the Disc Without Ejecting HVO 550MD Only 3 3 3 3 Location of Main Parts and Functions 3 4 3 4 Circuit Description 3 5 3 4 1 Recording System 3 5 3 4 2 Playback System 3 5 3 5 Functions ...

Page 6: ...Update Firmware 5 7 5 2 9 Recovery Mode 5 8 6 Replacement of Main Parts 6 1 Tightening Torque 6 1 6 2 Top Cover 6 2 6 3 HPR 50 DIF 222 DIF 223 Board 6 3 6 4 Equal Electric Potential Terminal 6 6 6 5 DVD Drive HVO 550MD Only 6 7 6 6 DIMM 6 9 6 7 Lithium Battery 6 10 6 8 DC Fan 6 12 6 9 Front Board 6 13 6 10 HDD 6 15 6 11 USBDOM 6 17 6 12 MB Board 6 18 7 Electrical Adjustment 7 1 Idling Adjustment 7...

Page 7: ...ning contact your local Sony Sales Office Service Center Instructions for Use CD ROM Supplied with this unit This manual describes how to operate the this unit Protocol Manual CD ROM Supplied with this unit This manual describes the protocol for controlling this unit Trademarks Trademarks and registered trademarks used in this manual are follows Windows is a registered trademark of Microsoft Corpo...

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Page 9: ...Maximum wet bulb temperature 30 C no condensation Storage temperature 20 C to 60 C Storage humidity 20 RH to 90 RH Maximum wet bulb temperature 30 C no condensation Operating pressure 700 hPa to 1 060 hPa Storage pressure 700 hPa to 1 060 hPa Mass HVO 500MD Approx 2 9 kg HVO 550MD Approx 3 2 kg HVO 500MD HVO 550MD 1 1 ...

Page 10: ...C adaptor AC 80MD Current consumption HVO 500MD 3 2 A DC 12 V input 1 6 A DC 24 V input HVO 550MD 3 5 A DC 12 V input 1 8 A DC 24 V input Rush current 4 82 A DC 12 V input 4 44 A DC 24 V input Note DC power needs the capacity to accept the inrush power If capacity is not sufficient breaker of supply side DC power may be operated or this unit may not functions HVO 500MD HVO 550MD 1 2 ...

Page 11: ...VO 500MD 550MD unit 1 Before Using This Unit 1 CD ROM for PC including the Instructions for Use in seven languages and Protocol Manual in two languages 1 Warranty 1 AC adapter AC 80MD 1 Instruction Manual AC 80MD 1 Service contact list 1 HVO 500MD HVO 550MD 1 3 ...

Page 12: ...ed to a liquid like an operating room use the product that is compatible with IPx6 or higher REMOTE contact point switch connector Connector specifications stereo miniature jack 3 2 1 Pin No Signal Name Function 1 GND 2 TRIGER SIGNAL TTL When the condition is changed more than 100 msec the action is started according to the setting of the REMOTE contact point switch 3 BUSY STATUS TTL According to ...

Page 13: ...e A Commercially supplied 5 m or less USB 4 USB Type B Commercially supplied 5 m or less REMOTE 1 2 Stereo mini jack Foot switch Commercially supplied MONITOR RJ 45 PARALLEL REMOTE Commercially supplied RS 232C D SUB 9Pin 9 pin to 9 pin cross cable Commercially supplied 1 5 2 Input Output Signals of the Connectors Analog video inputs VIDEO IN BNC type x 1 75 Ω terminated Composite 1 0 V p p 75 Ω s...

Page 14: ...mitted data 4 DTR Data terminal ready 5 SGND Ground 6 DSR Data set ready 7 RTS Request to send 8 CTS Clear to send 9 RI Ring Indicator S VIDEO IN OUT Mini DIN 4 pin Female 4 2 3 1 _ EXT VIEW _ Pin No Signal Name 1 A GND 2 A GND 3 Y 4 C REMOTE MONITOR RJ 45 HVO 500MD 550MD side To match the using monitor and using cable set in the Contact Switch tab of System Admin Settings Refer to Instructions fo...

Page 15: ...peration time HDD condition 20000H Display other than normal When one of these conditions is exceeded or about two years or SYSTEM ERR 0201 is frequently displayed on Front panel DVD drive HVO 550MD only DVD RUNNING HOURS 2000H DVD TRAY OPEN CLOSE 10000 times When one of these conditions is exceeded or SYSTEM ERR 0701 is fre quently displayed on front panel or writing error is frequently generated...

Page 16: ...550MD Item Setting Function HDD Working Time Display only Displays the HDD s cumulative period of use DVD Drive Working Time HVO 550MD only Display only Displays the DVD writing laser s cumulative period of use DVD Tray Open Count HVO 550MD only Display only Displays the tray s cumulative number of opening and closing Display procedure For the details of operating the menu refer to 5 Service Menu ...

Page 17: ...e specified rubber feet on it gently Do not place the unit near vibrating equipment For the unit HDD and DVD drive Do not drop the tool on the unit or do not hit the unit by tool Take extra care Do not give vibration or shock to the unit while the power is turned on or within about 30 seconds after turning off the power 3 1 2 Trolley or Rack Mounting Be careful not to give shock to the unit with H...

Page 18: ... Keep the HDD or DVD drive in the condition in which the error appeared and record the details of the error HVO 500MD HVO 550MD 3 2 ...

Page 19: ...wdriver diameter 1 5 mm 1 16 inches or less or solid wire 1 Turn off the power and unplug the power cord from the wall outlet 2 Insert a tool into the hole and push out the tray 3 Draw out the tray by hand and remove the disc Tray Hole Disc Tool HVO 500MD HVO 550MD 3 3 ...

Page 20: ...㫌㫄㩷㪙㪸㫋㫋㪼㫉㫐 㪛㪚㩷㪽㪸㫅 No Board name Function 1 DIF 222 DVI D HDMI VIDEO INPUT CIRCUIT 2 DIF 223 DVI D HDMI VIDEO OUTPUT CIRCUIT 3 DIMM MEMORY MODULE 4 Front board INTERFACE MICRO CONTROLLER 5 HPR 50 VIDEO AUDIO CAPTURE CIRCUIT 6 MB board SYSTEM CONTROL 7 USBDOM OS BOOTING HVO 500MD HVO 550MD 3 4 ...

Page 21: ...in the SMPTE 274M 1080 SMPTE 296M 720 or ITU R BT 656 SD format and are then input to the Codec Chip IC002 Input video signals are encoded in the H 264 recording format according to the set conditions Audio signals that are input to the pixel converter FPGA IC001 on the HPR 50 board are selected according to the menu setting and the selected signal is input to the Codec Chip IC002 Input audio sign...

Page 22: ...ignal is output to the VIDEO OUT connector CN302 on the rear panel The converted S video signal is output to the S VIDEO OUT connector CN301 on the rear panel Audio output signals Audio signals decoded in the Codec Chip IC002 are sent through CN223 to the DIF 223 board Then the audio signals are input to the HDMI encoder IC201 in which they are superimposed on video signals and the superimposed si...

Page 23: ...n PC In Lit when the power is off LED3 Green Power ON Lit LED4 Green 5V Stand By Lit when the power is off LED5 Red HDD HDD Disk drive access Lit Non access Off LED6 Green 5V DC Lit 3 5 2 Function of Onboard Jumper The MB board of this unit has the jumper pins for setting The function and factory setting are as follows MB board Note Do not change the jumper pin If not the unit may be damaged HVO 5...

Page 24: ... side Ref No Setting Factory setting JP2 OPEN SHORT OPEN JP4 1 2 2 3 1 2 3 5 3 Description of Onboard Sensor MB board System Temp 1 Sensor System Temp 2 Sensor System FAN Connector Component side HVO 500MD HVO 550MD 3 8 ...

Page 25: ... in hardware monitor of service menu 5 2 5 Hardware Monitor Create an update folder in root folder of the USB media then copy the update file AzUpdate x_x_x_x hzup in it x_x_x_x means version Procedure 1 Insert the USB media into USB 1 connector on the front panel 2 Open the service menu 5 Service Menu 3 Select Firmware update in the service menu using keys then press the ENTER key The following m...

Page 26: ...tively GUI Front panel UPDATING 5 After the followings are displayed remove the USB media GUI Front panel REBOOTING Reboots are performed automatically 6 When the update is completed the followings are displayed GUI Front panel First line UPDATE WAS Second line COMPLETED Note On performing the firmware update the error messages below may be displayed Message Description Remedy The media is not ins...

Page 27: ... be found A necessary file for update is not found Remedy Update using a proper update file Update file is invalid Update file is wrong or broken Remedy Update using a proper update file Firmware Updating During firmware updating Remedy During updating Do not remove a USB media or turn off the power Firmware Update failed Firmware update is failed Remedy Perform the update again Remove the USB med...

Page 28: ...with the lead free mark due to their particular size LEAD FREE MARK Note The lead free solder melts at a temperature about 40 C higher than the ordinary solder therefore it is recommended to use the soldering iron having a temperature regulator The ordinary soldering iron can be used but the iron tip has to be applied to the solder joint for a slightly longer time The printed pattern copper foil m...

Page 29: ...may cause an explosion or leakage of fluid result in physical damage in the surrounding materials The MB board have the built in lithium data backup CR 1 2 6 L battery as the countermeasure for power failure Actions to take after replacing the lithium battery After replacing the lithium battery reset of battery remaining and date and time resetting are needed Date and time are set in Date and Time...

Page 30: ...cal Sony Sales Office Service Center USBDOM Note When replacing the USBDOM All recording data are deleted Take the backup as needed After replacing the USBDOM turn on the power Welcome indication is appeared after five minutes progress the indication becomes INITIALIZE ERR Perform the recovery with recovery media When recovering the unit is rebooted twice automatically Note For obtaining the recov...

Page 31: ...splayed Remedy it by referring to the 4 Message Lists After performing the remedy an error is appeared yet memorize the code indicated Contact your local Sony Sales Office Service Center Front panel display INITIALIZE ERR 0000 to 0255 ７ segment display on the MB board 00 to FF HVO 500MD HVO 550MD 3 15 ...

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Page 33: ...place the MB board or Front board Refer to 6 12 MB Board 6 9 Front Board SYSTEM ERR 0001 Application communication error Displays when the Front board has no communica tion with ap plication over 5 minutes Restart the unit When the error is occurred many times after restart 1 Perform the Initialize HDD Refer to 6 10 HDD 2 Perform the Use Factory Set tings Refer to 5 2 4 Use Factory Settings 3 Perf...

Page 34: ... speed of fan rotation Restart the unit When the error is occurred many times after restart replace the MB board Refer to 6 12 MB Board SYSTEM ERR 0201 Internal HDD er ror Restart the unit When the error is occurred many times after restart 1 Perform the Initialize HDD Refer to 5 2 3 Initialize HDD 2 Replace the HDD then per form the Initialize HDD Refer to 6 10 HDD 5 2 3 Initialize HDD SYSTEM ERR...

Page 35: ...the error is occurred many times after restart replace the HPR 50 board or HDD Refer to 6 3 HPR 50 DIF 222 DIF 223 Board 6 10 HDD SYSTEM ERR 0601 0602 Capture board error Restart the unit When the error is occurred many times after restart replace the HPR 50 board Refer to 6 3 HPR 50 DIF 222 DIF 223 Board SYSTEM ERR 0603 0604 Codec error Restart the unit When the error is occurred many times after...

Page 36: ...r to 5 2 5 Hard ware Monitor When the time is over the replacement cycle replace the DVD drive Refer to 2 1 Pe riodic Check List 6 5 DVD Drive HVO 550MD Only SYSTEM ERR 0801 Audio device er ror Restart the unit When the error is occurred many times after restart 1 Perform the recovery using the recovery media 1 2 Replace the MB board Refer to 6 12 MB Board SYSTEM ERR 0901 Front panel error communi...

Page 37: ... Perform the Initialize HDD Refer to 5 2 3 Initialize HDD 2 Perform the Use Factory Set tings Refer to 5 2 4 Use Factory Settings 3 Perform the recovery using the recovery media 1 4 Replace the USBDOM then perform the recovery using the recovery media Refer to 3 9 Procedures After Re placement 1 5 Replace the HDD then per form the Initialize HDD Refer to 6 10 HDD 5 2 3 Initialize HDD 6 Replace the...

Page 38: ...ent ID Idling Displays pa tient ID when the patient in formation is registered _ MENU READY Idling Displays when the pa tient informa tion is un registered dur ing displaying the menu screen _ MENU Patient ID Idling Displays when the pa tient informa tion is regis tered during displaying the menu screen _ SETTINGS Displaying the Settings screen _ USER SETTINGS Displaying the User settings screen _...

Page 39: ...d Stop the re cording opera tion Stop the recording operation END PROCESS ING 2 Patient ID Capturing the re cording Displays dur ing the finish ing process af ter the record ing is comple ted _ END RECORD ING 3 Patient ID Recording com pletion Displays dur ing the storing to the external media after completing the internal HDD record ing Displays during the storing to the external media and mutual...

Page 40: ...ation _ FINALIZING WAS COMPLETED Finalization is completed Displays when the fi nalization of DVD is com pleted _ FINALIZE FAILED Finalization is failed Displays when failure of DVD final ization _ 001 00 00 00 Patient ID During playback Displays chapter num ber and time during play back _ 001 00 00 00 Patient ID Reverse play back Displays chapter num ber and time during reverse playback _ FF 00 0...

Page 41: ..._ SLOW 00 00 00 Patient ID Slow play back Level 2 Displays dur ing the level 2 slow playback and time _ SLOW 00 00 00 Patient ID Slow play back Level 3 Displays dur ing the level 3 slow playback and time _ SLOW 00 00 00 Patient ID Slow play back Level 4 Displays dur ing the level 4 slow playback and time _ SLOW 00 00 00 Patient ID Slow reverse playback Level 1 Displays dur ing the level 1 slow rev...

Page 42: ...er of during playback _ PLAYBACK ERR 1 Patient ID Playback error _ NO REC DATA 1 Patient ID Quick playback disabled Recorded data for quick play back does not exist _ REPEAT MENU Patient ID Displays during repeat setting screen _ REPEAT 2 Patient ID During repeat playback Displays dur ing repeat playback and playback sys tem mutually _ REPEAT TITLE 2 Patient ID Title repeat Displays dur ing title ...

Page 43: ...lization is completed Finalization of DVD media is completed _ FINALIZE FAILED Finalization is failed Finalization of DVD media is failed _ HDD LACK Insufficient space on internal HDD The remaining space on the internal hard disk is low Delete any unnecessary recorded data HDD FULL Internal HDD full There is no re maining space on the internal hard disk Delete any unnecessary recorded data HDD FOR...

Page 44: ...em CPU fan warning Restart the unit When the error is occurred many times after restart replace the fan Refer to 6 8 DC Fan WARN TEMP 2 Temperature warning Abnormal temperature in the internal of the unit Check the using condition and sat isfies the specification Refer to 1 1 Operating Environment WARN HDD 2 HDD warning abnormal Abnormal of internal HDD condition Replace the internal HDD ERR BATTE...

Page 45: ...Procedures ENTER MENU REC PLAY STOP CUSTOM PAUSE EJECT BACK USB1 SERVER HDD DVD 1 2 3 No Name Function 1 MENU key Displays the menu 2 key Shifts the cursor 3 ENTER key Determine the selection or execute the operation HVO 500MD HVO 550MD 5 1 ...

Page 46: ...5 1 1 To Enter the Service Menu 1 Press the MENU key on the front panel The menu screen is displayed HVO 500MD HVO 550MD HVO 500MD HVO 550MD 5 2 ...

Page 47: ... Settings screen is displayed 3 Select System Admin Settings using the key then press the ENTER key The message informing the settings for system administrator is displayed 4 Press the ENTER key The System Admin Settings screen is opened HVO 500MD HVO 550MD 5 3 ...

Page 48: ...hen press the ENTER key The password input screen is displayed 6 Enter the password below then select OK using the keys and press the ENTER key Dealer password HVO 500MD 419306 HVO 550MD 419307 The service menu is opened HVO 500MD HVO 550MD 5 4 ...

Page 49: ...og to USB media 9 Firmware update Update Firmware Performs the firmware update 10 Back button Back Returns to former screen 5 2 1 Export Settings Saves the system setting value in USB media When this item is selected the message to insert the media is displayed then insert a USB media into USB1 and select OK When a same saved file exists confirming dialogue asking to overwrite or not is displayed ...

Page 50: ...d After executing of HDD initialization the unit is automatically rebooted two times 5 2 4 Use Factory Settings Returns the system setting value to factory default setting and initializes the internal HDD and clears all data in it When this item is selected confirming dialogue asking to surely initialize or not is displayed 5 2 5 Hardware Monitor Monitors the hardware and detects the malfunction H...

Page 51: ...ion of battery normal abnormal 14 Front Panel Microcom Firmware Ver Display firmware version of front panel micon 15 Back button Returns to the former screen 5 2 6 Obtain User Log Saves the user s log in USB media When this item is selected the message to insert the media is displayed then insert a USB media into USB1 and select OK When the saving is completed the log file name and destination dri...

Page 52: ...ecovery Mode The unit enters in recovery mode when occurring the system error in the system admin settings screen only the service menu is available and other menu button is unavailable HVO 500MD HVO 550MD 5 8 ...

Page 53: ...fied tightening torque Tip When using the torque driver with the notation of cN m interpret it as follows Example 0 8 N m 80 cN m Since small screws are used in the unit they may fall into the unit when they are removed and installed To prevent screws from falling it is recommended that the bit of each torque driver be magnetized to a degree that prevents screws from falling HVO 500MD HVO 550MD 6 ...

Page 54: ... screws to detach the top cover Top cover B3 x 6 Tightening torque 0 5 0 05 N m B3 x 6 Tightening torque 0 5 0 05 N m B3 x 6 Tightening torque 0 5 0 05 N m 2 Install the removed parts by reversing the steps of removal HVO 500MD HVO 550MD 6 2 ...

Page 55: ...replacing the HPR 50 board installing the same version application software is needed Therefore before the replacement check the version of application software and memorize it 2 Remove the top cover Refer to 6 2 Top Cover Procedure 1 Remove the two screws to detach the ASH CB assembly ASH CB assembly B3 x 6 Tightening torque 0 5 0 05 N m HVO 500MD HVO 550MD 6 3 ...

Page 56: ...emove the two hexagon support screws the screw B3 x 6 and the screw B2 6 x 6 from the DIF 222 board 4 Remove the four screws PWH3 x 5 from the DIF 222 board to detach the DIF 222 board 5 Remove the two hexagon support screws the screw B3 x 6 and the screw B2 6 x 6 from the DIF 223 board HVO 500MD HVO 550MD 6 4 ...

Page 57: ...5 Tightening torque 0 8 0 12 N m PWH3 x 5 Tightening torque 0 8 0 21 N m PWH3 x 5 Tightening torque 0 8 0 21 N m PWH3 x 5 Tightening torque 0 8 0 12 N m B3 x 6 Tightening torque 0 8 0 21 N m B2 6 x 6 Tightening torque 0 4 0 04 N m 7 Install the removed parts by reversing the steps of removal Note For actions to be taken after the HPR 50 board is replaced refer to 3 9 Procedures After Replacement H...

Page 58: ...othed washer to detach the equal electric potential terminal OK NG Equal electric potential terminal Toothed washer Nut Tightening torque 6 0 6 N m Note When installing set the equal electric potential terminal to the orientation shown in the figure 2 Install the removed parts by reversing the steps of removal HVO 500MD HVO 550MD 6 6 ...

Page 59: ...mbly 3 Disconnect the harness from the connector on the MB board SATA cable SATA connector MB board Connector MB board Harness DVD drive assembly B3 x 6 Tightening torque 0 5 0 05 N m B3 x 6 Tightening torque 0 5 0 05 N m 4 Open the clamp and remove the harness 5 Remove the reuse wire press clamp 6 Disconnect the SATA cable from the DVD drive 7 Remove the four screws to detach the DVD drive HVO 50...

Page 60: ...re press clamp SATA cable Clamp Harness B2 x 3 Tightening torque 0 15 0 015 N m B2 x 3 Tightening torque 0 15 0 015 N m 9 Install the removed parts by reversing the steps of removal Tip After replacing the DVD drive the unit is automatically rebooted by turning power on HVO 500MD HVO 550MD 6 8 ...

Page 61: ...ly Refer to 6 5 DVD Drive HVO 550MD Only Procedure 1 Open the two levers to detach the DIMM Lever Lever DIMM 2 Install the removed parts by reversing the steps of removal Note When installing the DIMM make sure that the levers catch the groove of DIMM Lever Lever Note for installing DIMM HVO 500MD HVO 550MD 6 9 ...

Page 62: ...rive assembly HVO 550MD only Refer to 6 5 DVD Drive HVO 550MD Only Procedure 1 Disconnect the harness from the connector on the MB board Lithium battery Connector MB board Harness 2 Loosen the belt as shown in the figure and remove the lithium battery Belt Lithium battery HVO 500MD HVO 550MD 6 10 ...

Page 63: ...3 Install the removed parts by reversing the steps of removal Note For actions to be taken after the lithium battery is replaced refer to 3 8 Lithium Battery HVO 500MD HVO 550MD 6 11 ...

Page 64: ...s from the connector on the MB board MB board Clamp Harness Connector 3 Remove the two screws to detach the fan bracket and the DC fan Harness DC fan Fan bracket Label PSW3 x 20 Tightening torque 0 5 0 05 N m PSW3 x 20 Tightening torque 0 5 0 05 N m Note Install the DC fan carefully paying attention to the label side and the harness position 4 Install the removed parts by reversing the steps of re...

Page 65: ... to 6 5 DVD Drive HVO 550MD Only Procedure 1 Disconnect the two harnesses from the two connectors on the MB board Connector MB board Harness Harness Connector 2 Remove the four screws to detach the front assembly Front assembly B3 x 6 Tightening torque 0 5 0 05 N m B3 x 6 Tightening torque 0 5 0 05 N m HVO 500MD HVO 550MD 6 13 ...

Page 66: ...Front board Front shield Tapping tight screws 3 x 8 Tightening torque 0 5 0 05 N m 4 Install the removed parts by reversing the steps of removal Note For actions to be taken after the front board is replaced refer to 3 9 Procedures After Replacement HVO 500MD HVO 550MD 6 14 ...

Page 67: ... HVO 550MD Only Procedure 1 Remove the two screws to detach the HDD assembly in the direction of the arrow HDD assembly B3 x 6 Tightening torque 0 5 0 05 N m 2 Remove the four screws to detach the HDD HDD Flat head screws 3 x 4 Tightening torque 0 3 0 03 N m Flat head screws 3 x 4 Tightening torque 0 3 0 03 N m HVO 500MD HVO 550MD 6 15 ...

Page 68: ...3 Install the removed parts by reversing the steps of removal Note For actions to be taken after the HDD is replaced refer to 3 9 Procedures After Replacement HVO 500MD HVO 550MD 6 16 ...

Page 69: ...Top Cover 2 Remove the DVD drive assembly HVO 550MD only Refer to 6 5 DVD Drive HVO 550MD Only Procedure 1 Remove the screw to detach the USBDOM USBDOM B3 x 6 Tightening torque 0 5 0 05 N m 2 Install the removed parts by reversing the steps of removal Note For actions to be taken after the USBDOM is replaced refer to 3 9 Procedures After Replacement HVO 500MD HVO 550MD 6 17 ...

Page 70: ... Remove the DIMM Refer to 6 6 DIMM 5 Remove the lithium battery Refer to 6 7 Lithium Battery Procedure 1 Disconnect the two harnesses from the two connectors on the MB board Connector MB board Harness Harness Connector 2 Open the clamp and release the harness 3 Disconnect the harness from the connector in the MB board MB board Clamp Harness Connector 4 Remove the two screws UNC 4 40 to detach the ...

Page 71: ... the MB board MB board RGB cover IO GND S spring B3 x 6 Tightening torque 0 5 0 05 N m B3 x 6 Tightening torque 0 5 0 05 N m Hexagon support screws Tightening torque 0 3 0 03 N m UNC 4 40 Tightening torque 0 3 0 03 N m 6 Remove the two insulators MBM64 and the insulators PCI E HVO 500MD HVO 550MD 6 19 ...

Page 72: ...ening torque 0 5 0 05 N m Note When installing the insulators pay attention to the following The lower part of insulator is positioned to the MB board The insulator is not pressed to the slot connector strongly When attaching the insulator rub by finger only one time of one way HVO 500MD HVO 550MD 6 20 ...

Page 73: ...from the connector While being careful not to damage the board and the lithium battery remove the lithium battery from the MB board by cutting the binding band Binding band Connector Harness Cut Lithium battery New MB board Note For actions to be taken after the MB board is replaced refer to 3 9 Procedures After Replacement HVO 500MD HVO 550MD 6 21 ...

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Page 75: ... 1 Remove the top cover Refer to 6 2 Top Cover 2 Make sure that the video signal input connector on the rear panel is not connected If need pull out the cable 3 Turn on power of the unit make sure that LED indicators D707 D708 on the HPR 50 board C 1 are turned off after three minutes elapsed 4 When the elapsed time is not three minutes rotate the RV300 on the HPR 50 board B 1 in right and left so...

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Page 77: ...mmon ality and improvement 3 Stock of Parts Parts marked with o at SP Supply Code column of the spare parts list may not be stocked Therefore the delivery date will be delayed 4 Harness Harnesses with no part number are not registered as spare parts 1 安全重要部品 警告 印のついた部品は安全性を維持するために重 要な部品です したがって 交換する時は必ず 指定の部品を使ってください 2 部品の共通化 ソニーから供給する補修用部品は セットに使われ ているものと異なることがあります これは部品の共通化 改良等によるものです 3 部品の在庫 部品...

Page 78: ...8 2 Exploded Views Overall 5 6 6 6 3 7 2 8 4 6 1 Capture Block HVO 550MD Only B3 x 6 B3 x 6 B3 x 6 B3 x 6 B3 x 6 B3 x 6 B3 x 6 P2 x 3 P2 x 3 Front Block HVO 500MD HVO 550MD 8 2 ...

Page 79: ...2 s DVD MULTI SLIM UJ8E0 SATA 3 9 885 195 43 s GASKET T3X7XL20 4 9 885 195 44 s DVD BEZEL 5 9 885 195 30 s COVER 6 9 885 195 32 s SHIELD FINGER 7 9 885 195 64 s SPACER PS5910012 8 9 885 195 37 s INSU DVD 7 621 255 15 s SCREW P2X3 7 682 547 04 s SCREW B3X6 Overall HVO 500MD HVO 550MD 8 3 ...

Page 80: ... 51 9 885 195 16 s ASAHI USB I F CABLE ASSY 52 9 885 195 33 s FP 283 SUB ASSY HVO 500MD 9 885 195 45 s FP 285 SUB ASSY HVO 550MD 53 9 885 195 36 s PCB FRONT 54 9 885 195 35 s GASKET T2X7XL15 55 9 885 195 34 s GASKET T2X5XL15 7 685 546 11 s SCREW BTP 3X8 TYPE2 N S HVO 500MD HVO 550MD 8 4 ...

Page 81: ... BOARD DIF 222 102 A 2036 284 A s MOUNTED CIRCUIT BOARD DIF 223 103 A 2042 602 A s MOUNTED CIRCUIT BOARD HPR 50 104 X 2589 481 1 s ASSY CAPTURE 105 4 529 964 02 s CASE SHIELD DIF 223 106 9 885 195 18 s FAN DC 12V 50 50 5600RPM 107 9 885 195 20 s HDD 2 5 TYPE 500GB 5400RPM SATA 108 9 885 195 26 s SCREW M M3X4 HDD 7 621 770 67 s SCREW B 2 6X6 7 682 547 04 s SCREW B 3 X6 7 682 903 01 s SCREW PWH 3X5 ...

Page 82: ...8 s BATTERY BP LITHIUME 3V 203 9 885 195 17 s MB AMB001 REV A 204 9 885 195 19 s SODIMM 1GB DDR3 1066 205 9 885 195 21 s USBDOM 2GB SLC 206 9 885 195 23 s INSU PCB 207 9 885 195 24 s INSU MBM64 208 9 885 195 25 s INSU PCI E 209 9 885 195 27 s SCREW M M3X4 BATT 210 9 885 195 28 s SCREW UNC 4 40X5 16 RGB 211 9 885 195 31 s RGB COVER Part No SP Description 212 9 885 195 29 s BASE 7 682 547 04 s SCREW...

Page 83: ... 3 Supplied Accessories Q ty Part No SP Description 1pc 1 836 245 12 s POWER SUPPLY CORD SET FOR CN 1pc 4 529 817 01 s CD ROM MANUAL 1pc 4 529 828 01 s INSTRUCTIONS FOR USE FOR CN HVO 500MD HVO 550MD 8 7 ...

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Page 85: ... IC202 205 IC203 206 CVBSin S_Yin S_Cin LLC HS VS DE P2 9 P12 19 RESET I2C_SCL SDA RATE IC302 DECODER CONVERTER SCLK LRCLK SDATAO MCLK AD1895_ SCLKO LRCLKO AUDIO DVI D IC202 ENCODER DVI_TXCP TXCN HPD DVI_TX0P 2P DVI_TX0N 2N POWER IC203 DISTRIBUTION SWITCH DVI_POFF DDC_5V HDMI IC201 ENCODER HDMI_TXCP TXCN HPD HDMI_TX0P 2P HDMI_TX0N 2N POWER IC204 DISTRIBUTION SWITCH 5V_POWER HDMI_POFF HDMI_CECout Q...

Page 86: ...ONITOR CN2 CN3 1 2 CN1 DC IN 36P CN101 CN302 CN301 CN201 CN202 AUDIO IN AUDIO OUT 70P CN223 CN101 DIF 223 70P CN222 CN101 DIF 222 VIDEO OUT S VIDEO OUT DVI D OUT HDMI OUT VIDEO IN S VIDEO IN DVI D IN HDMI IN HPR 50 12P CN901 2 5inch HDD SO DIMM USB DOM J1 18P CN11 5P CN7 5P J7 7P J5 12P J1 18P 5P CN1 CN4 6P 2P 2P CN2 CN5 CN6 4P J10 CN203 CN204 CN202 CN201 CN402 CN401 JTAG HARNESS ASAHI USB I F CAB...

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Page 88: ...HVO 500MD CN HVO 500MD SY HVO 550MD CN HVO 550MD SY J E 9 878 555 01 Sony Corporation Printed in Japan 2014 2 08 2014 ...