Sony IJ1001C, User Manual

Page 1: ...4 410 047 11 1 IJ1001M IJ1001C IJ1002C IJ4001C 2011 Sony Corporation Energy Storage Module Controller User s Manual ...

Page 2: ...n serviceable for more than 10 years provided it is charged and discharged once in a day at room temperature 23 deg C Higher Safety Olivine type lithium iron phosphate batteries with excellent thermal stability and storage characteristics are used in this product The module also incorporates a self monitoring function for detection of any abnormalities in energy storage The monitored status can be...

Page 3: ...4 Safety Precautions 5 Precautions for use 8 Function Overview 9 Controller 9 Energy Storage Module 9 Part Names and Functions 10 Controller 10 Energy Storage Module 14 Installation 15 Installation Procedure 15 Connection Method 16 Connection Procedure 18 Charging 20 Charging voltage and current 20 Replacing Energy Storage Modules 21 Error Messages 22 Main Specifications 23 Other 24 ...

Page 4: ...y Sony products with the following model numbers ˎ ˎ Communication cable 0 3 m IJT 003 1 0 m IJT 010 ˎ ˎ Termination connector IJS 001 ˎ ˎ Power cable For IJ1001C IJ4001C 0 3 m IJD 003 Red Black 1 0 m IJD 010 Red Black For IJ1002C 0 3 m IJD 103 Red Black 1 0 m IJD 110 Red Black Note ˎ ˎ If you use a power cable other than the one shown above be sure to select a cable with suitable current rating P...

Page 5: ...cause a fire or electric shock ˎ ˎ Do not work over or damage a cable ˎ ˎ Do not place heavy objects on a cable or pull the cable ˎ ˎ Do not place a heater near the cable which may result in the cable overheating ˎ ˎ Do not tuck down a cable when installing in a rack ˎ ˎ When you unplug a communication cable be sure to hold the plug and pull it Instruction Connect a power cable and communication c...

Page 6: ...ule Do not disassemble Do not open the set unnecessarily Opening and modifying the set can cause a fire or electric shock Caution If you ignore any of the following instructions it can cause injury or damage to nearby products Prohibited Do not cover the vent If the vent is covered heat may build up inside the set and cause a fire ˎ ˎ Do not put the set in a poorly ventilated and narrow space ˎ ˎ ...

Page 7: ...connector from the POWER CONNECTOR terminal of the module Prohibited Do not put anything stand or sit on the set If you put anything on the set it may fall and cause injury Also if it is used as a stool for example it may topple and cause injury Instruction Follow related laws or ordinances for disposal When you dispose of this product do not dispose as general or household waste Instruction Dispo...

Page 8: ...rminal except for installation ˎ ˎ Do not throw the product into fire or heat or otherwise expose the set to heat or naked flame ˎ ˎ Do not submerge the product in liquid or allow it to become wet ˎ ˎ Do not apply strong shock crush or drop ˎ ˎ Do not use for medical purposes ˎ ˎ Do not place any foreign objects inside ˎ ˎ Do not connect any devices that exceed the operating voltage and current ra...

Page 9: ...vercurrent Provides fuse protection against overcurrent An output control switch is also included Auto power on and auto shut down circuit Shuts down the system automatically after a module is completely discharged When an external charging voltage is applied the system will be powered on automatically Energy Storage Module Charge and discharge control Charge discharge are controlled by 3 signal l...

Page 10: ...ity number of connected modules remaining capacity of each module cell block voltage temperature etc For further details please refer to Display Panel on page 12 DISP button Switches the displayed information on the display panel Indicator LED Normal status Green Error status Red flashing POWER ON OFF switch Power on operating off interrupt current the controller and modules ...

Page 11: ...to HEATER white and its terminal to EB EB terminal Connect to the terminal of external devices B terminal Connect to the B terminal of a module GND terminal SW ON terminal terminal Interrupts charge discharge current from a module when a resistor 100Ω is connected between the GND terminal and SW ON terminal The terminal is connected to earth I F U terminal I F l terminal The I F U terminal is conn...

Page 12: ...ld the DISP button during Connection Display the display panel goes back to Overall ˎ ˎ Comm Off Mode is used for maintenance Display images Overall Display MODE DIS I 10 0A RSOC 30 V 300 0V Item Details Display MODE Charge discharge and stop status DIS discharge CHG charge OFF stop Available only when a resistor 100Ω is connected between the GND and SW ON terminals RSOC Remaining System Capacity ...

Page 13: ...g module capacity 0 100 I Module current 999 9A 999 9A V Module voltage 0 0V 999 9V Cell Temp Cycle Count Display M_NO 01 CYCL 0001 T 23 0C Item Details Display M_NO Number of displayed module 00 15 CYCL Cycle count 0000 9999 T Average temperature of all cells 99 9C 99 9C Alarm bits Display M_NO 01 ALRM 0000 Item Details Display M_NO Number of displayed module 00 15 ALRM Status of module 8000 Over...

Page 14: ...ER lamp Green ALARM lamp Red flashing POWER CONNECTOR terminal Insert the provided power connector Never insert the power connector until installation and connection of the set has been completed Please refer to Connection Method page 16 for details B terminal Connect to the controller or other modules B terminal Connect to the controller or other modules Rotary Switch Set the address 0 to 9 A to ...

Page 15: ... bracket with the concave parts of the module and attach the bracket with screws M4 8 tightening torque 1N m 2 Place the controller module in the rack 3 Attach the controller module to the rack with the bracket screws Screws used for attaching to a rack are not included in the set Please use screws attached with a rack Notes ˎ ˎ EIA standard 19 inch rack is recommended ˎ ˎ Always use a rack with s...

Page 16: ...vantages of both series and parallel connections Parallel Connection IJ1001C IJ1002C e g 16 parallel connection to host controller module 15 top level module 05 module 04 module 03 module 02 module 01 module 00 bottom level to external devices 1 Connect the B terminal of an upper module to the B terminal of a lower module 2 Connect the B terminal of an upper module to the B terminal of a lower mod...

Page 17: ... and 0 5 V respectively of each other Series and Parallel Connection IJ4001C only e g 7 series and 2 parallel connection to host controller module 13 top level module 12 module 05 module 04 module 03 module 02 module 01 module 00 bottom level to external devices 1 Make a parallel connection with 2 modules as one pair Connect B B terminals of a pair 2 Connect the B terminal of the lower module of a...

Page 18: ...e to the I F L terminal of the upper module Connect the 8 pin end of the communication cable to the I F U terminal and connect the 12 pin side of the communication cable to the I F L terminal Hook Hook Turn a hook left Notes ˎ ˎ Insert the hook firmly until it clicks ˎ ˎ The I F L terminal of the controller is not used 3 Connect a termination connector to the I F U terminal of the top module 4 Set...

Page 19: ...er to earth Confirm the Status of the Controller and Modules You can confirm the status of charge discharge remaining capacity current voltage value etc on the display panel of the controller Press the DISP button 3 seconds to switch display information For further details refer to Display Panel in Part Names and Functions on page 12 Turn off Turn off the POWER ON OFF switch of the controller The ...

Page 20: ...y setting a charging voltage of 57 6 0 8V and a charging current of lower than 24 A with constant current and constant voltage Note that the maximum current is limited by the maximum current of the controller ˎ ˎ Discharge a module at lower than 50A Note that the maximum current is limited by the maximum current of the controller ˎ ˎ The controller stops discharging when it reaches the minimum vol...

Page 21: ...16 before you replace modules and be sure to confirm the power connector on the rear side of the module is unplugged and the controller s POWER ON OFF switch is OFF Note ˎ ˎ Before connecting the set all the modules RSOC and V voltage settings should all be set to within 3 and 0 5 V respectively of each other ...

Page 22: ...essage appears when modules are connected confirm that they are properly connected OV ERROR Over voltage error Please discharge DISCHARGE ERROR Over discharge error Please charge COMM ERROR CON ooox Communication error with connected modules Example on the left indicates the case when 1 module 00 has a communication error 3 modules 01 02 03 are connected and the other addresses have no connection ...

Page 23: ...4001C Weight Approx 7 kg IJ1001C Approx 8 kg IJ1002C IJ4001C Dimensions Approx 432 mm x 80 mm x 421 mm width x height x depth Energy Storage Module Nominal Capacity 1 2 kWh 24 Ah 32 0 V Cut Off Rating Capacity 1 1 kWh 22 Ah Nominal Voltage 51 2 V Max Output Power 2 5 kW Max Discharge Current 50 A Charging Voltage 57 6 V 0 8 V Max Charging Current 24 A Charging Time Approx 2 5 h Storage Temperature...

Page 24: ...ing the warranty period please contact Sony customer services We will repair free of charge ˎ ˎ The following cases are exempt from warranty cover 1 Requesting repair after warranty period for failure occurring within warranty period 2 Failure Damage due to misuse includes when proper handling based on the Users Manual Caution Label on product etc is neglected 3 Failure caused by other devices or ...