Sony KLV-32L400A, Service Manual

Page 1: ...E REMOTE COMMANDER DESTINATION 9 883 791 01 KLV 32L400A RM YA008 BRAZIL KLV 37L400A RM YA008 BRAZIL HISTORY INFORMATION FOR THE FOLLOWING MANUAL ORIGINAL MANUAL ISSUE DATE 6 2008 REVISION DATE SUBJECT 6 2008 No revisions or updates are applicable at this time ...

Page 2: ... COLOR TELEVISION SERVICE MANUAL WAX3BCHASSIS MODEL NAME REMOTE COMMANDER DESTINATION 9 883 791 01 KLV 32L400A RM YA008 BRAZIL KLV 37L400A RM YA008 BRAZIL SelfDiagnosis Supported model KLV 32L400A RM YA008 ...

Page 3: ...20 2 4 1 Exiting Service Mode 20 2 5 Verifying Service Data Changes 20 SECTION 3 DIAGRAMS 21 3 1 Circuit Boards Location 21 3 2 Printed Wiring Boards and Schematic Diagrams Information 21 3 3 Block Diagram 23 3 4 Schematics and Supporting Information 24 BG2A Board Schematic Diagram 1 of 8 24 BG2A Board Schematic Diagram 2 of 8 25 BG2A Board Schematic Diagram 3 of 8 26 BG2A Board Schematic Diagram ...

Page 4: ...o Two channel linear PCM 32 44 1 and 48 kHz 16 20 and 24 bits AUDIO HDMI In 2 Only 500 mVrms 100 modulation Impedance 47 kilohms AUDIO OUT 500 mVrms 100 modulation More than 1 Vrms at the maximum volume setting Variable More than 500 mVrms Fixed PC IN D sub 15 pin analog RGB 0 7 Vp p 75 ohms positive PC AUDIO INPUT Stereo mini jack 500 mVrms 100 modulation Impedance 47 kilohms HEADPHONES Stereo mi...

Page 5: ...ns Quick Setup Guide Safety and Regulatory Booklet Optional Accessories Headphones Plug Adapter Connecting Cables Wall Mount Bracket SU WL500 75 ohm coaxial cable HD15 HD15 cable Power Consumption in use in standby Speaker Output W Speaker Full Range 2 mm in with stand mm in without stand mm in wall mount hole pattern mm Mass with stand kg lb without stand kg lb All measurements are approximations...

Page 6: ...Place your palm directly under the panel s When carrying do not subject the TV to shocks or vibration or excessive force s Place your palm directly underneath but do not squeeze the panel s speaker grill area WARNING An isolation transformer should be used during any service to avoid possible shock hazard because of live chassis The chassis of this receiver is directly connected to the ac power li...

Page 7: ...installing the LCD panel on a wall the LCD panel must be secured using the 4 mounting holes on the rear cover To avoid damaging the LCD panel do not press on the panel or frame edge to avoid the risk of electric shock do not scratch or press on the panel with any sharp objects do not leave the module in high temperatures or in areas of high humidity for an extended period of time do not expose the...

Page 8: ...part numbers Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics For more information on the use of Lead Free Solder please refer to http www sony training com r e b m u n t r a P r e t e m a i D s k...

Page 9: ...croamperes Leakage current can be measured by any one of three methods 1 A commercial leakage tester such as the Simpson 229 or RCA WT 540A Follow the manufacturers instructions to use these instructions 2 A battery operated AC milliampmeter The Data Precision 245 digital multimeter is suitable for this job 3 Measuring the voltage drop across a resistor by means of a VOM or battery operated AC vol...

Page 10: ... reveal past problems and how often these problems occur 1 Diagnostic Test Indicators When an error occurs the TIMER PIC OFF LED indicator will flash a set number of times to indicate the possible cause of the problem If there is more than one error the indicator will identify the first of the problem areas Control Buttons Description of LED Indictors LED LED Type Description POWER LED Green LED Lig...

Page 11: ...INE 0 HFR 0 Failure LED Displays MONITORING ITEMS NUMBER OF STANDBY LED RED BLINKING TIMES Main power supply voltage error 2 DC_ALERT 1 3 DC_ALERT 2 4 DC_ALERT 3 5 Backlight error 6 Internal temperature error 7 Audio error 8 Fan error HFR model only 9 Digital FE error 10 Trident error 11 Each of the above blinking is repeated every 2 seconds LED Displays during Aging Condition LED Displays When AG...

Page 12: ...4 screws KLV 32L400A ONLY Remove 16 screws KLV 37L400A ONLY 2 Remove 2 screws 3 Remove 2 screws from Terminals 1 2 HL1 BOARD REMOVAL 1 Slide out HL1 Block Assembly from bezel 2 Disconnect 1 connector 3 Release hooks and remove HL1 Board 3 1 2 Bezel Rear Cover 1 2 3 Bezel HL1 Block Assembly HL1 Board ...

Page 13: ...e terminal 4 Remove 2 screws 1 4 BG2A BOARD AND RF BRACKET REMOVAL 1 Disconnect 7 connectors 2 Remove 6 screws 3 Remove 1 Hex nut 4 Remove 2 screws Bezel 1 4 3 2 Side Jack Holder UM Board BG2A Board RF BRACKET MOUNT POSITIONS AND ORIENTATIONS RF Bracket 37L400A RF Bracket Mount Position 32L400A RF Bracket Mount Position Main Bracket 2 4 1 3 ...

Page 14: ...A ONLY 3 Remove 2 screws KLV 37L400A ONLY 4 Remove 1 screw KLV 37L400A ONLY 5 Remove 3 screws KLV 37L400A ONLY 6 Disconnect 4 connectors KLV 37L400A ONLY 7 Remove 1 screw KLV 37L400A ONLY 1 5 G BRACKET AND GM BOARD REMOVAL G5M Board G1M Board G5 Bracket KLV 32L400A G1 Bracket Top Bracket R 1 7 5 3 4 2 6 KLV 37L400A ...

Page 15: ...7L400A 1 6 VESA ARMS UNDER COVER AND TABLE TOP STAND REMOVAL KLV 32L400A ONLY 1 Remove 2 screws from bottom of VESA Arms 2 Remove 3 screws 3 Remove 2 screws 2 3 1 Bottom Bracket Top Brackets Table Top Stand Assembly Under Cover VESA Arms ...

Page 16: ...ONLY 1 Remove 2 screws from bottom of VESA Arms 2 Remove 2 screws 3 Remove 4 screws 3 1 1 2 Speakers HL5 Board Light Guide 1 8 SPEAKER LIGHT GUIDE AND HL5 BOARD REMOVAL 1 Slide out Speakers from Bezel 2 Disconnect one connector 3 Remove 2 screws 3 1 2 Top Brackets Table Top Stand Assembly Under Cover VESA Arms ...

Page 17: ...0 BRACKET REMOVAL KLV 37L400A ONLY 1 Remove 1 screw from top of both Top Brackets 2 Remove 1 screw from top of both Top Brackets 3 Remove 1 screw from top of both Top Brackets 4 Remove 2 screws 5 Remove 4 screws 6 Remove 2 screws from Bottom Bracket 7 Remove 1 screw from both Frame Brackets 8 Remove 2 screws from both Frame Brackets 9 Remove 2 screws from Bottom Bracket 3 2 3 1 1 2 6 4 5 7 9 8 Top...

Page 18: ...ard KVL 37L400A ONLY 1 Remove 2 screws KLV 32L400A ONLY 2 Remove 1 screw KLV 32L400A ONLY 3 Disconnect 1 connector 4 Remove 2 screws from both sides of Stays KLV 37L400A ONLY 1 11 LCD PANEL REMOVAL 1 2 SHIELD REMOVAL CAUTION Disconnect the Balancer Board Connectors REMOVE SCREWS SECURING SHIELD REMOVE CONNECTOR AND PULL BOARD TO THE RIGHT 1 4 4 3 LCD Panel Side Stay Side Stay Bezel 2 ...

Page 19: ...and select arrow DISPLAY RM YA008 5 VOLUME The first service menu TV displays SECTION 2 SERVICE ADJUSTMENTS 2 3 VIEWING THE SERVICE MENUS Use the Remote Commander to view the BE Service Menu options 1 To display the Service Menu that contains the category you want to adjust press the or arrow on the Remote Commander MAIN VER 1000 BOOT VER 1000 PACK VER 1000 CHECK SUM E918 NVM VER 1025 USB VER 0000 ...

Page 20: ...s press to select COLOR SAVE then press button 2 4 1 EXITING SERVICE MODE After completing the changes exit service mode 4 To exit service mode turn the power off by pressing POWER 2 5 VERIFYING SERVICE DATA CHANGES 1 After completing all adjustments turn the set off with the Remote Commander and then proceed to the next step 2 Press the following arrows on the Remote Commander within a second of ...

Page 21: ...ings are taken with a color bar signal input Readings are taken with a 10MΩ digital multimeter Voltages are DC with respect to ground unless otherwise noted Voltage variations may be noted due to normal production tolerances All voltages are in V S Measurement impossibility B line B line Actual measured value may be different signal path RF Circled numbers are waveform references The components id...

Page 22: ...Anode Cathode Common Cathode Cathode Common Cathode Cathode Common Common Common Common Cathode Anode Base Emitter Collector Base Emitter Collector Drain Gate Gate Drain Device Printed symbol Terminal name Circuit Terminal name of semiconductors in silk screen printed circuit Anode Anode Anode Cathode Anode Anode Cathode Transistor FET Transistor FET Emitter Collector Base Transistor Source Gate D...

Page 23: ...23 KLV 32L400A 37L400A KLV 32L400A 37L400A 3 3 BLOCK DIAGRAM ...

Page 24: ...10 1 25V X7R 2012 C1111 1 25V X7R 2012 C1006 0 001 C1104 0 001 C1702 0 001 50V X7R 1005 C1712 1000p C1713 1000p GRN BLU RED WHT RED GRN BLU RED WHT RED J1101 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 R1009 1M 1 16W CHIP R1008 1M 1 16W 1005 CHIP R1106 1M 1 16W CHIP R1107 1M 1 16W CHIP R1108 1M 1 16W CHIP R1110 1M 1 16W CHIP R1711 1M R1710 1M 1 16W R1721 1M 1 16W 1005 CHIP R1720 1M 1 16W 10...

Page 25: ...D OUTY VCC 1 16W CHIP 100 R2245 RT1N141M TP 1 Q2029 1 16W CHIP 1k R2249 D3 3V HDMI_MUTE 1 16W CHIP 3 3k R2246 RT1N141M TP 1 Q2030 HDMI_MUTE RT1N141M TP 1 Q2031 1 16W CHIP 3 3k R2247 HDMI_MUTE 1 16W CHIP 3 3k R2248 RT1N141M TP 1 Q2032 HDMI_MUTE 1 2 24 576MHz X2001 9p C2029 9p C2030 10V 2 2 X7R C2187 10V 2 2 X7R C2188 1 16W CHIP 100 R2268 1 16W CHIP 10k R2269 1 16W CHIP 100 R2270 1 16W CHIP 10k R227...

Page 26: ...LK SIRCS CS_FRASH TRI SDA REG12V ALE_PX FR_MD2 INV_MD0 T_ALERM2 KEY POWER2 ECS_TXD 1 16W CHIP 5 22 R3111 1 16W CHIP 5 22 R3113 2 3 4 1 32 768kHz X3009 1 16W 0 5 15k R3037 220 R3226 CHIP 100 R3243 5 1 16W 1005 50V 0 001 X7R C3015 1005 25V 0 01 X7R C3005 1005 0 01 C3006 1005 25V 0 01 X7R C3007 1005 50V 0 001 X7R C3017 1005 50V 0 001 X7R C3029 1005 50V 0 001 X7R C3033 1005 50V 0 001 X7R C3046 1005 50...

Page 27: ...U1 AVSSLLPLL V1 REGVCC R5 DGND P5 VDD C14 VDD C15 VDD D14 VDD D15 VDD E13 VDD E14 VDD E15 VDD F7 VDD F8 VDD F13 VDD F14 VDD G6 VDD G15 VDD H6 VDD J5 VDD K5 VDD N6 VDD P6 VDD R6 VDD R7 VDD R8 VDD R13 VDD R14 VDD T12 VSS M7 VSS M8 VSS M9 VSS M10 VSS M11 VSS M12 VSS M13 VSS M14 VSS N8 VSS N9 VSS N10 VSS N11 VSS N12 VSS N13 VSS P9 VSS P10 VSS P11 VSS P12 VDDM B4 VDDM C4 VDDM D4 VDDM D5 VDDM D11 VDDM D...

Page 28: ...2 L9 DM0 A2 DM1 G11 DM2 G2 DM3 A11 DQ0 A6 DQ1 B5 DQ2 A5 DQ3 A4 DQ4 B1 DQ5 C2 DQ6 C1 DQ7 D1 DQ8 J12 DQ9 J11 DQ10 H12 DQ11 H11 DQ12 F12 DQ13 F11 DQ14 E12 DQ15 E11 DQ16 E2 DQ17 E1 DQ18 F2 DQ19 F1 DQ20 H2 DQ21 H1 DQ22 J1 DQ23 J2 DQ24 D12 DQ25 C12 DQ26 C11 DQ27 B12 DQ28 A9 DQ29 A8 DQ30 B8 DQ31 A7 VDD C6 VDD C7 VDD D3 VDD D10 VDD K3 VDD K6 VDD K7 VDD K10 VSS D4 VSS D6 VSS D7 VSS D9 VSS J5 VSS J6 VSS J7 ...

Page 29: ... 16W CHIP 10 R5501 CEC 1 16W CHIP 5 100k R5524 JL5507 GND 0 0 1 C5523 WRT_PRT HDMI3 3V CHIP 1k R5653 C5519 0 0 1 HDMI5V 1005 1 16W RN CP 0 5 R5504 1k GND 1005 25V 0 01 X7R C5527 MA2J1110GLS0 D5528 1 16W RN CP 0 5 3 3k R5593 HPD_1 GND 0 0 1 C5518 1 16W CHIP 10 R5505 HDMI5V_2 GND HDMI3 3V HDMI5V GND 1 16W CHIP 5 100k R5523 RB5515 10 VD5521 1 2 3 9 10 8 4 5 7 6 1 16W CHIP 5 10k R5558 HDMI_RST1 1005 5...

Page 30: ...10k R4058 1 16W CHIP 10k R4060 1 16W RN CP 15k R4021 0 5 1 16W RN CP 4 7k R4005 1 16W RN CP 15k R4040 2012 25V 1 C4011 X7R 2012 25V 1 C4012 X7R 1608 25V 0 015 B C4014 1005 16V 220p CH C4003 1005 50V 56p CH C4018 C4053 0 01 25V B Q4015 10k R4086 JL4018 2012 10V 4 7 X7R C4034 1005 25V 0 01 X7R C4033 E ET4005 E ET4003 E ET4006 E ET4007 E ET4008 RT1N140M TP 1 Q4016 RT1N140M TP 1 Q4017 1005 1 16W CHIP ...

Page 31: ... C7019 22 C7006 0 001 C7032 470 C7029 0 022 L7013 10uH C7023 0 01 C7088 0 01 GND GND GND GND GND GND GND GND 1005 16V 0 1 C7090 GND 16V 100 C7089 GND 2SC4154TP 1EF Q7016 2SC4154TP 1EF Q7017 CHIP 0 R7117 GND GND 16V 0 1 C7039 2012 16V 2 2 C C7053 0 022 C7056 1005 16V 0 1 C7058 25V 1000p C7059 2 2 C7060 16V 100 C7061 16V 47 C7062 1005 16V 0 1 C7064 22uH L7018 2SC4154TP 1EF Q7007 2SC4154TP 1EF Q7009 ...

Page 32: ...98 R5646 R5647 R5648 R3515 R5649 R2382 R2383 R2384 R2191 JL4515 R2385 D1001 JL4516 D1002 PS5000 C4100 J1701 JL4520 R1008 JL4521 R1009 CN4500 R1013 J1710 R1014 R1015 FB4001 VD1001 C4506 R1022 VD1002 FB4003 R1023 R3158 FB4004 J1720 C4509 FB4005 C7002 VD1006 R1027 R1028 FB4008 R1029 FB4009 RB5001 C7006 RB5002 VD1200 CN2000 VD1201 CN2002 C4513 CN2003 FB4011 C4516 R3169 C4901 C4519 C4902 C4906 C7016 R3...

Page 33: ... R1018 R1402 R1403 C4500 C4501 C4502 R1406 C4503 R1407 R1408 R1020 C4504 Q4501 C4505 R1409 Q4502 JL2406 C4507 Q4503 R3159 VD1005 R1026 Q7000 R1410 C4701 Q7001 C4702 C4703 C4704 C7008 C4705 R3162 Q7006 Q7007 C4514 R1030 C4708 Q7008 Q7009 R3165 C4515 C4517 R3167 R3168 C4518 C4900 C7010 C7012 C4903 Q7010 C4904 C4905 C4712 Q7013 C4907 C4713 C4908 C7018 C4909 C7019 C4716 Q7016 Q7017 C4717 C4524 C4718 C...

Page 34: ... R6214 1 10W RN CP 6 8k R6211 1 10W RN CP 6 8k R6215 1 10W RN CP 10k R6210 1 10W RN CP 11k R6152 1 10W RN CP 18k R6106 1 10W RN CP 39k R6209 1 10W RN CP 43k R6154 1 10W RN CP 220k R6155 1 10W RN CP 220k R6187 1 10W RN CP 220k R6110 1 10W RN CP 220k R6104 1 10W RN CP 220k R6112 1 10W RN CP 470k R6102 1 10W RN CP 470k R6103 1 10W RN CP 470k R6109 1 10W RN CP 470k R6108 MM3Z4V7ST1 D6137 1 2 MM3Z4V7ST...

Page 35: ...EY6101 C6126 EY6102 D6103 EY6103 C6128 D6104 EY6104 EY6105 R6101 EY6106 EY6107 CAUTION Stby3 3VReg PRIMARY L N 2 3 4 1 4 3 3 4 1 2 3 4 A 1315 710 A 1 874 197 11 1 728 829 11 T4A H AC250V FOR CONTINUED PROTECTION AGAINST RISK OF FIRE RATING OF FUSE WITH SAME TYPE REPLACE ONLY AND OCP ADJ 1 2 3 4 1 2 4 3 2 1 1 2 4 3 2 1 Power ON AC OFF DET 24V Reg REG24V REG12V GND GND GND REG24V AC OFF DET UNREG13V...

Page 36: ...8 R6179 R6180 R6181 R6182 R6183 R6184 RV6201 R6185 M D R6186 R6187 R6188 R6189 A6200 R6190 A6201 R6191 A6202 1 12 14 1 CN6202 CN6203 C6201 C6202 C6203 C6204 Q6201 C6205 PH6101 C6206 Q6202 PH6102 Q6203 PH6103 C6208 PH6104 C6209 PH6105 C6210 C6212 D6201 D6202 D6203 D6204 D6205 R6201 R6202 D6206 R6203 R6204 D6209 R6205 R6206 R6207 R6208 R6209 IC6201 IC6202 I O G IC6203 D6210 D6211 R6210 R6211 R6212 R...

Page 37: ...0W RN CP R6006 470k 1608 16V B C6059 0 1 1 10W RN CP R6095 10k 1 10W RN CP R6093 10k C6024 1608 25V B 0 01 1 10W RN CP R6038 22k 1 10W RN CP R6039 1k 5 JW6000 RN CP R6007 47k 1 10W CHIP 0 R6023 RN CP 10k R6102 1 10W 250V E C6015 1000p 1 10W RN CP R6108 10k JL6004 JL6031 JL6028 3 1 2 MM1530ATT IC6004 1608 10V 0 47 B C6067 S Q6012 2SK2158 T2B S Q6000 2SK2158 T2B EY6005 EY6008 2012 1 10W RN CP R6004 ...

Page 38: ...EY6009 C6030 C6031 IC6001 IC6002 IC6003 EY6010 IC6004 EY6011 IC6005 IC6006 C6037 C6038 D6015 EY6016 EY6017 EY6018 R6014 EY6019 R6016 C6040 C6041 EY6020 C6045 EY6021 C6046 EY6022 C6048 VD6000 C6049 D6025 EY6025 VD6001 D6026 EY6026 D6027 EY6027 D6028 EY6028 EY6029 R6025 R6027 C6050 R6028 C6052 EY6030 D6031 EY6031 C6058 EY6034 D6035 EY6035 R6031 EY6036 EY6037 R6034 C6061 C6063 EY6040 EY6041 C6066 D60...

Page 39: ...6002 JR6003 JR6004 R6080 JR6005 R6081 JR6006 R6082 JR6007 R6083 JR6008 R6084 JR6009 R6085 R6087 R6088 R6089 JR6010 JR6011 JR6012 JR6013 JR6014 R6090 R6091 R6093 R6094 R6095 R6096 R6097 R6098 R6099 R6100 R6101 R6102 R6103 Q6008 Q6015 Q6004 Q6005 Q6012 Q6006 Q6011 Q6003 Q6000 Q6010 Q6009 Q6007 IC6000 L6000 L6002 R6120 L6004 R6121 L6005 L6007 L6008 L6009 L6010 R6144 A6000 A6001 A6004 A6005 A6008 CN60...

Page 40: ... 5 S107 1 2 3 4 5 S106 1 2 3 4 5 S105 1 2 3 4 5 S104 1 2 3 4 5 S103 1 2 3 4 5 S102 1 2 3 4 5 R102 220 1 10W RN CP 330 R103 0 5 1 10W RN CP 1 1k R105 0 5 1 10W RN CP 560 R104 0 5 1 10W RN CP 150 R101 0 5 0 R107 1 2 3 3P CN101 WHT GND POWERINT KEY1 POWER CH CH HOME MENU WEGAGATE VOL VOL INPUT SEL HL1 KEYBOARD A 1540 623 A WAX3B HL1 ...

Page 41: ... 5 6 7 8 9 10 11 12 13 14 15 A B C HL1 S104 VOL S105 R102 R107 S102 CH CH C103 S107 R105 S106 INPUT SEL MENU WEGAGATE HOME R104 D M 172979411 1 876 884 11 R103 VOL PWR INT GND KEY1 GND C102 D102 R108 1 3 KEY1 PWR INT R101 C101 D101 S103 R106 PF LP POWER S101 JL103 cam27 JL102 cam18 JL101 1 3 172979411 1 876 884 11 JL103 cam27 JL102 cam18 JL101 ...

Page 42: ...03 5 1 10W RN CP R304 5 680 1 10W RN CP R321 33k 1 10W RN CP R326 150k 1 10W RN CP R322 1k CHIP R325 0 1608 10V C320 1 X7R ISA1602AM1TP 1EF Q320 1608 50V 220p B C401 2012 6 3V 10 X6S C402 1 10W RN CP 5 470 R401 1 10W RN CP 5 47 R402 1 2 3 4 5 6 7 8 8P CN301 GND STBY3 3V STBY_LED TMR_GREEN TMR_RED BL_IN VD3 3V SIRCS SML 512UW D321 RT1N141M TP 1 Q321 1 10W RN CP 5 680 R329 MM3Z5V6ST1 D322 RT1N141M T...

Page 43: ...NDUCTOR SIDE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 A B HL5 HL5 CN301 D305 Q303 Q304 Q321 Q322 R303 R304 PF LP 1 8 TIMER 1 876 885 11 172979411 C320 D321 D322 Q305 Q320 R321 R322 R323 R325 R326 R328 R329 R330 STBY C323 C401 C402 D308 D401 IC401 O V R305 R401 R402 PWR IR C322 IC320 Optical Sensor 1 876 885 11 172979411 ...

Page 44: ...SB_GND NC GND HP_OUT_AU_R HP_IN_GND HP_DET GND GND V2_IN_V D5V GND 1608 50V B C215 1000p R218 0 CHIP D204 R219 0 CHIP R220 0 CHIP GND_D 1 CN202 TAB CONTACT GND_D GND_D GND_D VD201 VD202 VD203 VD204 VD205 2012 25V 1 C206 2012 25V 1 C209 E ET201 E ET202 R212 5 1M 1 10W RN CP R215 5 1M 1 10W RN CP R213 2 2k RN CP 1 10W 5 R216 2 2k RN CP 1 10W 5 L R V J201 1608 CHIP R211 0 0 C203 CHIP Video IN 2 HP GN...

Page 45: ...1 ET202 VD203 1 874 196 11 172882811 CN203 1 2 3 4 CN204 CN202 473 A J201 A 1268 CN201 CN205 1 2 20 19 J202 ET201 CN203 CN204 L201 cam3 CN202 J201 C207 C208 C209 R215 R216 R217 VD205 C204 C205 C206 R208 R209 R210 R212 R213 R214 R218 VD204 C203 C216 CN201 CN205 D204 JL210 JL212 R211 cam5 J202 C211 C212 C213 C214 C215 C217 JL213 R219 R220 VD201 VD202 cam1 ET202 VD203 VIDEO 2 CONDUCTOR SIDE UM 1 2 3 ...

Page 46: ...6 7 5 1 A P 2 5 1 1 R 1 8 0 4 C P 2 5 1 1 R A 1 0 6 D P 2 R Q 6 4 1 T K A 7 3 0 1 A S 2 R 6 4 1 T K A 7 3 0 1 A S 2 R Q 6 0 1 T A 6 7 5 1 A S 2 R 4 7 7 1 A S 2 R Q L T 4 7 7 1 A S 2 6 L 5 L 3 2 6 1 C S 2 R Q 6 4 1 T K 2 1 4 2 C S 2 R 1 8 0 4 C S 2 R 6 0 1 T 1 8 0 4 C S 2 R 7 1 6 4 C S 2 R Q L T 7 1 6 4 C S 2 K 4 1 1 2 D S 2 X T Q A 1 0 6 D S 2 E B C A 0 9 6 6 S D F S S S G D D D D R 5 8 E T U F 1 ...

Page 47: ... KLV 32L400A ONLY 2 3 196 465 01 COVER ECS KLV 37L400A ONLY 3 4 105 740 01 LABEL REAR TERMINAL 4 4 110 261 01 LABEL INFORMATION KLV 32L400A ONLY 4 3 874 514 01 LABEL INFORMATION KLV 37L400A ONLY 4 1 REAR COVER ASSEMBLY AND TABLE TOP STAND ASSEMBLY 2 580 640 01 SCREW BVTP2 4X16 7 685 648 79 SCREW BVTP 3X12 TYPE2 TT B 2 580 608 01 SCREW PSW M5X16 2 580 607 01 SCREW PSW M5X12 KLV 37L400A ONLY 2 580 6...

Page 48: ...A 1540 623 A HL1 BOARD MOUNTED 52 3 106 473 22 HOLDER SIDE JACK M 53 A 1268 473 A UM BOARD MOUNTED 54 A 1556 837 A BG2A BOARD MOUNTED KLV 32L400A ONLY 54 A 1556 847 A BG2A BOARD MOUNTED KLV 37L400A ONLY 55 8 597 611 00 TUNER FSS BTF CA411Z 56 3 286 966 01 BRACKET RF 57 3 682 691 00 NUT WASHER HEXAGON 58 A 1513 114 A G1M BOARD MOUNTED KLV 32L400A ONLY 59 A 1358 825 A G5M BOARD MOUNTED KLV 37L400A O...

Page 49: ...ndix A Encryption Key Components in the back of this manual 101 1 835 169 11 LEAD WIRE WITH CONNECTOR LVDS 102 1 910 045 03 CONN ASSEMBLY 20P MM CRIMP 210 103 1 910 045 05 WIRE ASSEMBLY FASTON TERMINAL 104 1 910 044 94 CONN ASSEMBLY 4P SPEAKER FASTON 105 1 832 159 13 CORD POWER WITH CONNECTOR 106 1 910 045 61 CONN ASSEMBLY 12P MM CRIMP 450 107 1 910 044 77 CONN ASSEMBLY 11P MM CRIMP 890 108 1 910 ...

Page 50: ...manual 4 4 CONNECTORS KLV 37L400A ONLY 121 129 127 128 124 126 125 123 122 SP UM SP INV G5M T CON HL5 BG2A 3008 4001 1400 4003 4002 4500 CN2000 CN6203 CN6202 CN6201 CN101 CN301 HL1 KLV 37L400A 121 1 835 686 11 LEAD WIRE WITH CONNECTOR LVDS 122 1 910 045 03 CONN ASSEMBLY 20P MM CRIMP 210 123 1 910 045 05 WIRE ASSEMBLY FASTON TERMINAL 124 1 910 044 94 CONN ASSEMBLY 4P SPEAKER FASTON 124 1 910 044 92...

Page 51: ...ontain confidential information Specific instructions must be adhered to whenever these components are repaired and or replaced See Appendix A Encryption Key Components in the back of this manual 151 A 1541 633 A BEZELASSEMBLY 32 152 1 826 363 11 LOUDSPEAKER 4 2X15CM 153 1 802 614 11 LCD PANEL 32INCH WXGATFT 154 154 1 857 133 11 ETC INVERTER MOUNT BOARD 4 5 BEZEL ASSEMBLY AND LCD PANEL KLV 32L400A O...

Page 52: ...n Specific instructions must be adhered to whenever these components are repaired and or replaced See Appendix A Encryption Key Components in the back of this manual 4 6 BEZEL ASSEMBLY AND LCD PANEL KLV 37L400A ONLY 201 202 203 204 201 A 1560 452 A BEZELASSEMBLY 37 202 1 826 363 11 LOUDSPEAKER 4 2X15CM 203 1 802 622 11 LCD PANEL 37INCH WXGATFT 204 204 1 857 097 11 ETC INVERTER MOUNT BOARD 2 580 640...

Page 53: ... SCREW PSW M3X5 BOTTOM SHIELD 4 4 2 580 654 01 SCREW PWTP2 4X16 LCD 1 1 2 580 626 01 SCREW SP 4 4O UNC TERMINAL 2 2 KLV 37L400A 2 580 640 01 SCREW BVTP2 4X16 RC 16 TOP L 1 TOP R 1 BOTOM BRKT 2 UNDER COVER 2 22 7 685 648 79 SCREW BVTP 3X12 TYPE2 TT B SIDE JACK 1 UM 2 G5 2 HL5 2 RC 2 9 2 580 608 01 SCREW PSW M5X16 FRAME BRKT 2 RC 2 STAND UC 4 8 2 580 607 01 SCREW PSW M5X12 STAND ASSY 10 10 2 580 606...

Page 54: ...RAMIC CHIP 0 001μF 10 50V C1703 1 100 905 11 CERAMIC CHIP 0 001μF 10 50V C1712 1 162 964 11 CERAMIC CHIP 0 001μF 10 50V C1713 1 162 964 11 CERAMIC CHIP 0 001μF 10 50V C1714 1 100 912 11 CERAMIC CHIP 1μF 10 25V C1715 1 100 912 11 CERAMIC CHIP 1μF 10 25V C1722 1 100 905 11 CERAMIC CHIP 0 001μF 10 50V C1723 1 100 905 11 CERAMIC CHIP 0 001μF 10 50V C1724 1 100 912 11 CERAMIC CHIP 1μF 10 25V C1725 1 10...

Page 55: ...V C2133 1 115 340 11 CERAMIC CHIP 0 22μF 10 25V C2134 1 112 064 11 CERAMIC CHIP 2 2μF 10 10V C2135 1 112 064 11 CERAMIC CHIP 2 2μF 10 10V C2136 1 115 340 11 CERAMIC CHIP 0 22μF 10 25V C2137 1 115 340 11 CERAMIC CHIP 0 22μF 10 25V C2138 1 115 340 11 CERAMIC CHIP 0 22μF 10 25V C2139 1 115 340 11 CERAMIC CHIP 0 22μF 10 25V C2140 1 112 064 11 CERAMIC CHIP 2 2μF 10 10V C2141 1 114 330 11 CERAMIC CHIP 2...

Page 56: ...164 882 11 CERAMIC CHIP 220pF 5 16V C4004 1 100 911 11 CERAMIC CHIP 4 7μF 10 25V C4005 1 100 911 11 CERAMIC CHIP 4 7μF 10 25V C4008 1 112 775 11 CERAMIC CHIP 0 0022μF 10 50V C4009 1 164 677 11 CERAMIC CHIP 0 033μF 10 16V C4010 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C4011 1 100 912 11 CERAMIC CHIP 1μF 10 25V C4012 1 100 912 11 CERAMIC CHIP 1μF 10 25V C4013 1 112 066 11 CERAMIC CHIP 10μF 10 10V C401...

Page 57: ...16 11 CERAMIC CHIP 0 1μF 10 16V C4732 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C4734 1 100 905 11 CERAMIC CHIP 0 001μF 10 50V C4736 1 100 905 11 CERAMIC CHIP 0 001μF 10 50V C4739 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C4740 1 100 905 11 CERAMIC CHIP 0 001μF 10 50V C4741 1 112 066 11 CERAMIC CHIP 10μF 10 10V C4746 1 100 905 11 CERAMIC CHIP 0 001μF 10 50V C4750 1 100 905 11 CERAMIC CHIP 0 001μF 10 50V...

Page 58: ...C CHIP 0 022μF 10 25V C7032 1 100 769 21 ELECT CHIP 470μF 20 16V C7039 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C7042 1 114 331 11 CERAMIC CHIP 4 7μF 10 10V C7044 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C7049 1 114 320 11 CERAMIC CHIP 0 22μF 10 6 3V C7053 1 100 743 91 CERAMIC CHIP 2 2μF 20 16V C7055 1 112 775 11 CERAMIC CHIP 0 0022μF 10 50V C7056 1 112 778 11 CERAMIC CHIP 0 022μF 10 25V C7057 1 112 7...

Page 59: ...8 6 501 817 01 DIODE MA2J1110GLS0 D5620 6 502 150 01 DIODE MA2SD320G8S0 D7003 8 719 058 24 DIODE RB501V 40TE 17 FUSE F2000 1 576 958 21 FUSE 4A 24V F2001 1 576 913 11 FUSE 1 6A 36V F2002 1 576 646 11 FUSE 0 5A 50V F3001 1 576 646 11 FUSE 0 5A 50V F4001 1 576 603 21 FUSE 3 15A 24V F4005 1 576 933 21 FUSE 5A 24V F4006 1 576 913 11 FUSE 1 6A 36V F4050 1 576 603 21 FUSE 3 15A 24V FERRITE BEAD FB1400 1...

Page 60: ...C G BNDE1 IC3004 6 703 175 01 IC PST3629UL IC3005 6 710 121 01 IC M24256 BWMN6TP A IC3006 6 709 512 01 IC S 1132B18 M5T1G IC3007 6 709 731 01 IC ADT75ARZ REEL IC3008 6 707 867 01 IC TC74VHC132FT EKJ IC3009 6 709 517 01 IC S 35390A J8T1G IC4001 6 710 922 01 IC BD9853AFV E2 IC4002 6 708 862 01 IC MM1662FTRE IC4051 6 712 658 01 IC BD9322EFJ E2 IC4052 6 708 762 01 IC PQ200WNA1ZPH IC4511 6 710 366 01 I...

Page 61: ...6FU Q3002 6 551 420 01 TRANSISTOR RT1N151M TP 1 Q3003 8 729 028 74 TRANSISTOR DTA114TUA T106 Q3004 8 729 013 28 TRANSISTOR HN1B01FU TE85R Q3005 8 729 028 74 TRANSISTOR DTA114TUA T106 Q3006 6 550 260 01 TRANSISTOR RT1N237M TP 1 Q3007 8 729 028 96 TRANSISTOR DTC114EUA T106 Q3008 6 551 424 01 TRANSISTOR RT1P151M TP 1 Q4005 6 550 828 01 TRANSISTOR RSQ035P03TR Q4006 6 550 828 01 TRANSISTOR RSQ035P03TR ...

Page 62: ...IP 22 5 1 16W R1136 1 218 933 11 RES CHIP 22 5 1 16W R1137 1 218 933 11 RES CHIP 22 5 1 16W R1138 1 218 933 11 RES CHIP 22 5 1 16W R1139 1 218 933 11 RES CHIP 22 5 1 16W R1402 1 218 990 81 SHORT CHIP R1403 1 218 990 81 SHORT CHIP R1406 1 218 990 81 SHORT CHIP R1407 1 218 990 81 SHORT CHIP R1408 1 218 990 81 SHORT CHIP R1409 1 218 990 81 SHORT CHIP R1410 1 218 990 81 SHORT CHIP R1700 1 218 981 91 R...

Page 63: ...6W R2168 1 218 961 11 RES CHIP 4 7K 5 1 16W R2169 1 218 973 11 RES CHIP 47K 5 1 16W R2170 1 218 961 11 RES CHIP 4 7K 5 1 16W R2171 1 218 961 11 RES CHIP 4 7K 5 1 16W R2176 1 218 973 11 RES CHIP 47K 5 1 16W R2177 1 218 977 11 RES CHIP 100K 5 1 16W R2178 1 218 977 11 RES CHIP 100K 5 1 16W R2179 1 208 935 11 METAL CHIP 100K 0 50 1 16W R2180 1 218 961 11 RES CHIP 4 7K 5 1 16W R2181 1 208 935 11 METAL ...

Page 64: ...11 RES CHIP 22 5 1 16W R3113 1 218 933 11 RES CHIP 22 5 1 16W R3124 1 218 990 81 SHORT CHIP R3125 1 218 941 81 RES CHIP 100 5 1 16W R3126 1 218 941 81 RES CHIP 100 5 1 16W R3144 1 208 691 11 METAL CHIP 2 2K 0 50 1 16W R3146 1 218 990 81 SHORT CHIP R3158 1 218 941 81 RES CHIP 100 5 1 16W R3162 1 218 973 11 RES CHIP 47K 5 1 16W R3165 1 218 965 11 RES CHIP 10K 5 1 16W R3167 1 218 965 11 RES CHIP 10K ...

Page 65: ...W R4083 1 218 899 11 METAL CHIP 150K 0 50 1 16W R4084 1 216 864 11 SHORT CHIP R4085 1 218 883 11 METAL CHIP 33K 0 50 1 10W R4086 1 218 965 11 RES CHIP 10K 5 1 16W R4087 1 218 965 11 RES CHIP 10K 5 1 16W R4093 1 218 965 11 RES CHIP 10K 5 1 16W R4094 1 218 965 11 RES CHIP 10K 5 1 16W R4095 1 218 990 81 SHORT CHIP R4096 1 218 969 11 RES CHIP 22K 5 1 16W R4097 1 218 953 11 RES CHIP 1K 5 1 16W R4150 1 ...

Page 66: ...P 100 5 1 16W R5558 1 218 965 11 RES CHIP 10K 5 1 16W R5573 1 218 937 11 RES CHIP 47 5 1 16W R5591 1 208 695 11 METAL CHIP 3 3K 0 50 1 16W R5592 1 208 695 11 METAL CHIP 3 3K 0 50 1 16W R5593 1 208 695 11 METAL CHIP 3 3K 0 50 1 16W R5594 1 208 923 11 METAL CHIP 33K 0 50 1 16W R5622 1 218 965 11 RES CHIP 10K 5 1 16W R5623 1 218 953 11 RES CHIP 1K 5 1 16W R5624 1 218 969 11 RES CHIP 22K 5 1 16W R5625...

Page 67: ...21 1 239 674 81 RESISTOR NETWORK 100 RB3022 1 239 698 11 RESISTOR NETWORK 10K RB3024 1 239 698 11 RESISTOR NETWORK 10K RB4510 1 234 372 11 RES NETWORK 100 1005X4 RB4512 1 239 698 11 RESISTOR NETWORK 10K RB4701 1 234 372 11 RES NETWORK 100 1005X4 RB4702 1 234 372 11 RES NETWORK 100 1005X4 RB4703 1 234 372 11 RES NETWORK 100 1005X4 RB4704 1 239 698 11 RESISTOR NETWORK 10K RB4800 1 239 674 81 RESISTO...

Page 68: ...F 20 250V C6111 1 117 699 11 CERAMIC 0 001μF 20 250V C6112 1 162 966 11 CERAMIC CHIP 0 0022μF 10 50V C6114 1 162 964 11 CERAMIC CHIP 0 001μF 10 50V C6115 1 162 964 11 CERAMIC CHIP 0 001μF 10 50V C6117 1 107 823 11 CERAMIC CHIP 0 47μF 10 16V C6119 1 107 875 91 ELECT 220μF 20 10V C6121 1 115 339 11 CERAMIC CHIP 0 1μF 10 50V C6122 1 107 906 11 ELECT 10μF 20 50V C6123 1 165 127 11 CERAMIC 470pF 10 500...

Page 69: ...6127 8 719 056 83 DIODE UDZ TE 17 6 8B D6128 8 719 081 97 DIODE MMDL914T1 D6129 6 501 297 11 DIODE 1F6G TA26 D6132 8 719 081 97 DIODE MMDL914T1 D6133 6 501 450 11 DIODE 11EFS4 TB5 D6134 6 501 822 11 DIODE 10ERB60 TB5 D6135 6 500 600 01 DIODE MM3Z3V3T1 D6136 8 719 931 47 DIODE HZS27NTD D6137 6 500 021 01 DIODE MM3Z4V7ST1 D6138 8 719 081 97 DIODE MMDL914T1 D6139 6 500 567 21 DIODE 10ERB20 TB5 D6140 ...

Page 70: ...M 5 1 4W R6146 1 216 851 11 METAL CHIP 330K 5 1 10W R6147 1 202 933 61 FUSIBLE 0 1 10 1 2W R6148 1 249 385 11 CARBON 2 2 5 1 4W R6149 1 216 825 11 METAL CHIP 2 2K 5 1 10W R6150 1 216 833 11 METAL CHIP 10K 5 1 10W R6151 1 216 833 11 METAL CHIP 10K 5 1 10W R6152 1 218 872 11 METAL CHIP 11K 0 50 1 10W R6153 1 216 864 11 SHORT CHIP R6154 1 218 886 11 METAL CHIP 43K 0 50 1 10W R6155 1 218 903 11 METAL ...

Page 71: ...022 1 162 969 11 CERAMIC CHIP 0 0068μF 10 25V C6023 1 107 823 11 CERAMIC CHIP 0 47μF 10 16V C6024 1 162 970 11 CERAMIC CHIP 0 01μF 10 25V C6025 1 162 964 11 CERAMIC CHIP 0 001μF 10 50V C6026 1 162 970 11 CERAMIC CHIP 0 01μF 10 25V C6029 1 107 882 91 ELECT 100μF 20 16V C6032 1 127 573 11 CERAMIC CHIP 1μF 10 16V C6035 1 107 826 11 CERAMIC CHIP 0 1μF 10 16V C6038 1 135 361 11 ELECT BLOCK 180μF 20 450...

Page 72: ...00 567 31 DIODE 10ERB20 TB3 D6027 6 500 567 31 DIODE 10ERB20 TB3 D6028 6 500 567 31 DIODE 10ERB20 TB3 D6030 6 501 817 01 DIODE MA2J1110GLS0 D6031 8 719 510 02 DIODE D1NS4 D6033 6 500 137 01 DIODE BAT54HT1 D6034 8 719 081 67 DIODE M1FM3 D6035 8 719 979 64 DIODE UF4005 23 D6036 6 501 817 01 DIODE MA2J1110GLS0 D6042 6 501 917 01 DIODE SG10SC9F5 5009F23 D6043 6 501 917 01 DIODE SG10SC9F5 5009F23 D6044...

Page 73: ...ANSISTOR ISA1235AC1TP 1EF Q6017 8 729 620 07 TRANSISTOR 2SC3052EF T1 LEF RESISTOR R6001 1 216 857 11 METAL CHIP 1M 5 1 10W R6002 1 218 760 11 METAL CHIP 220K 0 50 1 10W R6003 1 218 760 11 METAL CHIP 220K 0 50 1 10W R6004 1 208 830 11 METAL CHIP 100K 0 50 1 10W R6005 1 208 846 11 METAL CHIP 470K 0 50 1 10W R6006 1 218 911 11 METAL CHIP 470K 0 50 1 10W R6007 1 218 887 11 METAL CHIP 47K 0 50 1 10W R6...

Page 74: ...P 220K 0 50 1 10W R6100 1 218 859 11 METAL CHIP 3 3K 0 50 1 10W R6101 1 218 885 11 METAL CHIP 39K 0 50 1 10W R6102 1 216 833 11 METAL CHIP 10K 5 1 10W R6103 1 216 821 11 METAL CHIP 1K 5 1 10W R6104 1 216 857 11 METAL CHIP 1M 5 1 10W R6105 1 216 821 11 METAL CHIP 1K 5 1 10W R6106 1 216 827 11 METAL CHIP 3 3K 5 1 10W R6107 1 216 821 11 METAL CHIP 1K 5 1 10W R6108 1 216 833 11 METAL CHIP 10K 5 1 10W ...

Page 75: ...1 1 821 980 11 HEADER ASSEMBL FOR PWB CN301 1 820 287 11 HEADER ASSEMBLY PRINT PWB DIODE D305 8 719 085 26 DIODE CL 165HR SYG D T D308 8 719 053 07 DIODE SML 310MTT86 D321 6 500 817 01 DIODE LED SML 512UWT86 D322 8 719 036 94 DIODE RD5 6SB T1 IC IC401 6 600 681 01 IC RS 770N TRANSISTOR Q303 8 729 028 96 TRANSISTOR DTC114EUA T106 Q304 8 729 028 96 TRANSISTOR DTC114EUA T106 Q305 8 729 028 96 TRANSIS...

Page 76: ...P 1608 ACCESSORIES AND PACKING 4 041 997 01 BAG POLYETHYLENE 2 678 264 01 BAG PROTECTION KLV 32L400A ONLY 3 289 787 01 BAG PROTECTION KLV 37L400A ONLY 3 213 717 01 BAG PROTECTION STAND KLV 37L400A ONLY 4 104 304 01 CARTON INDIVIDUAL KLV 32L400A ONLY 4 104 307 01 CARTON INDIVIDUAL KLV 37L400A ONLY 4 104 306 01 CUSHION LOWER KLV 32L400A ONLY 4 104 309 01 CUSHION LOWER KLV 37L400A ONLY UM 4 104 305 0...

Page 77: ...service manual shall be utilized for replacement and or repair 3 Disassembly decryption or reverse engineering component s is strictly prohibited 4 Any board in which the Servicer replaces an encryption key component must be placed back into the set it orignally came from and the replaced defective component MUST BE DESTROYED Boards cannot be swapped 5 If a Circuit Board identified with a red outli...