Sony ODS-D77F, Service Manual

Page 1: ...OPTICAL DISC ARCHIVE DRIVE UNIT ODS D77U OPTICAL DISC ARCHIVE FC DRIVE UNIT ODS D77F SERVICE MANUAL 1st Edition ...

Page 2: ... vermeiden sind bei Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen Andere als die angegeben Wartungsarbeiten dürfen nur von Personen ausgeführt werden die eine spezielle Befähigung dazu besitzen AVERTISSEMENT Ce manual est destiné uniquement aux personnes compétentes en charge de l entretien Afin de réduire les risques de décharge électrique d incendie ou de blessure n effectuer ...

Page 3: ... hazard CLASS 1 LASER PRODUCT LASER KLASSE 1 PRODUKT LUOKAN 1 LASERLAITE KLASS 1 LASER APPARAT This Optical Disc Archive Drive Unit is classified as a CLASS 1 LASER PRODUCT VARO Avattaessa ja suojalukitus ohitettaessa olet alttiina näkymättömälle lasersäteilylle Älä katso säteeseen VARNING Osynlig laserstrálning när denna del är öppnad och spärren är urkopplad Betrakta ej strálen GEFAHR Bei geöffn...

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Page 5: ...ent 1 16 1 12 1 Equipment for Checking and Adjustment 1 16 1 12 2 Fixtures 1 16 1 13 Replacement of EEPROMs 1 17 1 13 1 Overview 1 17 1 13 2 Replacing EEPROM IC3 SE 1150 Board 1 17 1 13 3 Replacing EEPROM IC709 BD 44 Board 1 17 1 14 Upgrading the Firmware ODS D77U 1 18 1 14 1 Checking the Firmware Version 1 18 1 14 2 Upgrading the Firmware 1 18 1 15 Upgrading the Firmware ODS D77F 1 21 1 16 Servic...

Page 6: ...lect Loader Assembly 4 3 4 2 3 Cleaning the Carry Loader Assembly 4 3 4 2 4 Cleaning the Spindle Motor 4 4 4 2 5 Cleaning after Operation in Special Environment 4 5 5 Replacement of Main Parts 5 1 Upper Plate Assembly 5 1 5 2 IF 1234 Board ODS D77U Only 5 2 5 3 FC 116 Board ODS D77F Only 5 4 5 4 Bottom Plate 5 6 5 5 Rear Plate Assembly 5 7 5 6 BD 44 Board 5 9 5 7 Front Plate Assembly 5 12 5 8 DC F...

Page 7: ...8 Diagrams Block Diagrams 8 1 Frame Wiring 8 5 ODS D77U ODS D77F 3 ...

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Page 9: ...on Guide Supplied with this unit Operation Manual CD ROM Supplied with this unit This manual contains information required to operate and use the unit Factory Service Manual Available on request Parts list circuit diagram and board layouts of the unit are included to provide information required for part level service Non disclosed boards For the boards listed below any complete mounted boards or ...

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Page 11: ...trong magnetic field Places subject to much electrical noise Places where electrostatic noise is likely to be generated Places where specified installation space cannot be provided Windtight places Horizontal installation condition When using this unit horizontally Within 5 degrees Do not tilt it more than 5 degrees back and forth When using this unit vertically Within 3 degrees Do not tilt it mor...

Page 12: ...ed This dedicated power supply tool will be described soon 1 2 2 Supplying Power to ODS D77U Connect the supplied AC adapter and the power cord to the DC power input connector on the rear of the ODS D77U to supply power CAUTION Use the supplied AC adapter Using any other AC adapter may cause a failure of the unit or electric shock ODS D77U ODS D77F 1 2 ...

Page 13: ...r 1 3 1 Connection between ODS D77F and Personal Computer The connection between ODS D77F and personal computer PC will be described soon Tip For the connection between ODS D77U and PC refer to the operation manual ODS D77U ODS D77F 1 3 ...

Page 14: ... you have questions on the use of the above Power Cord Appliance Connector Plug please contact your local Sony Sales Office Service Center For customers in the U S A and Canada 1 Power cord 125 V 7 A 2 0 m 1 757 562 1x 1 For customers in European countries 1 Power cord 250 V 2 5 A 2 0 m 1 575 131 8x 1 For customers in Chinese 1 Power cord 250 V 2 5 A 2 0 m 1 782 476 1x 1 ODS D77U ODS D77F 1 4 ...

Page 15: ...e 1 D77 bracket F assembly 1 D77 bracket R 1 B3 x 6 screw 2 B4 x 6 screw 4 ODS D77U Operation guide SY model 4 CN model 1 Operation manual CD ROM 1 Serial No Content Manager authentication 1 AC adaptor 1 USB cable 1 Power cord 1 1 1 The power cord is supplied to the CN model only ODS D77U ODS D77F 1 5 ...

Page 16: ...cable Cable Part Number FC Optical fibre cable with double LC con nector ANSI TIA EIA604 10 compliant product Commercially available ODS CONTROL Cable with connector DD2 ODA control cable 1 848 006 1x ODS D77U Panel Indication Applicable Cable Part Number USB 3 0 USB cable USB3 0 1 839 351 1x ODS D77U ODS D77F 1 6 ...

Page 17: ...BD 44 Drive main 2 FC 116 ODS D77F Fibre channel interface DC DC converter DC IN FC PCIe bridge IF 1234 ODS D77U USB interface DC DC converter DC IN USB SATA bridge 3 KY 717 ODS D77U Front panel 4 SE 1150 Angular velocity sensor 5 SE 1151 OP position sensor 6 SM 44 Carry loader sensor 7 SW 1626 REC Inhibit switch ODS D77U ODS D77F 1 7 ...

Page 18: ...3 8 7 11 4 4 10 Location No Part Name 1 Select loader assembly 2 Carry loader assembly 3 BU assembly 4 Optical block assembly 5 Lever motor 6 Up down motor 7 Loading motor 8 Carry motor 9 Spindle motor 10 Seek motor 11 DC fan 52 square ODS D77U ODS D77F 1 8 ...

Page 19: ...GYRO_A VS1 Detecting the angular velocity applied to the optical block assembly 3 GYRO_B VS2 SE 1151 4 IN_LIM_0 PH1 Detecting position of the optical block assembly rear side SM 39 5 Lid Open PH1 Detecting the RFID lid opening and shutting and the car tridge existence 6 Select FG PH2 Detecting arm angle FG signal of carry loader SM 41 7 CT OUT S1 Detecting unloading end position and the cartridge ...

Page 20: ...r right SM 43 14 Lever Adjust 1 S10 Detecting ON OFF of height adjuster left 15 Position Sensor SE10 Detecting auxiliary signal for disc selection 16 Up Down Select PH10 Detecting up down selection signal edge signal for disc se lection SM 44 17 Carry Loader A PH1 Detecting home position of carry loader 18 Carry Loader B PH2 Detecting loading end position of carry loader 19 Carry Loader C PH3 Dete...

Page 21: ...the unit and insert the tip of a screwdriver or the like into the hole to the right of the FC connector Note Inserting a screwdriver strongly may damage the tactile switch at the end of the hole Insert the tip of a screwdriver into the hole up to a depth of 5 mm Hole Screwdriver or the like FC connector ODS D77U ODS D77F 1 11 ...

Page 22: ...te Assembly Procedure 1 When the arm is not located at the home position turn the gear C in the direction of the arrow until the arm comes to the home position This step is not required when the arm is located at the home position Arm Arm home position Gear C 2 Turn the gear A clockwise to the maximum with a screwdriver Note If the gear B turns in vain at the notch of the gear E push the bracket i...

Page 23: ...with a screwdriver Tip With this procedure the carry loader assembly will be returned to the normal state Gear A 4 Turn the gear C in the direction of the arrow until the adjuster comes to the position shown below Adjuster Gear C ODS D77U ODS D77F 1 13 ...

Page 24: ...ns shown below Gear D Bottom side Slide pins 6 Place the unit in the upright position 7 Turn the gear E in the direction of the arrow until the two slide pins come to the positions shown below and then remove the cartridge Gear E Slide pins Cartridge 8 Install the removed parts by reversing the steps of removal ODS D77U ODS D77F 1 14 ...

Page 25: ... shock This unit is equipped with Fuse s An excessive current flows due to abnormality inside the equipment the fuse blows If it blew turn off the main power of the equipment inspect inside of the equipment and remove the cause of excessive current After that replace the fuse Board Name Ref No Part No Part Name FC 116 F1 1 523 263 21 Fuse SMD 6 3 A 125 V IF 1234 F1 1 576 270 21 Fuse SMD 4 A 125 V ...

Page 26: ...B cable Update firmware make settings etc for ODS D77U 1 489 388 1x supplied accesso ries of ODS D77U AC adapter DC power supply for the unit for ODS D77U 1 792 549 1x AC power cord 125 V 6 A 2 0 m for use in Japan 1 757 562 1x AC power cord 125 V 7 A 2 0 m for use in the U S A and Canada 1 575 131 8x AC power cord 250 V 2 5 A 2 0 m for use in Europe 1 782 476 1x AC power cord 250 V 2 5 A 2 0 m fo...

Page 27: ...ng EEPROM IC3 SE 1150 Board Note The replacing SE 1150 board will be described soon When the EEPROM IC3 is replaced adjustment data and hours meter data are reset to zero After replacing the parts perform the procedure below 1 Execute UPLOAD TO EEPROM of the Maintenance menu This section will be described soon 2 Execute service action after replacing the optical block assembly Refer to 1 16 1 Opti...

Page 28: ...the Optical Disc Archive Software and the release note After these items have been obtained install the software according to the release note In the installation of the Optical Disc Archive Software the utility software is automatically installed 1 14 1 Checking the Firmware Version 1 Connect the unit to the PC and run the utility software 2 Display the device screen Firmware version is displayed...

Page 29: ...e cannot be updated A message Firmware update cannot start when a cartridge is injected Eject the cartridge appears The firmware cannot be downgraded to a lower version 3 Click the Yes button on the dialog box Firmware update starts A progress bar that indicates progress of the update is displayed during update Note Do not turn off the unit or PC or disconnect the USB cable during firmware upgrade...

Page 30: ...4 When the following message appears turn off and on the power of the unit The firmware update has been completed and the following message appears ODS D77U ODS D77F 1 20 ...

Page 31: ... usually used To learn how to upgrade the firmware with ODS D77F installed in the PetaSite system ODS L30M L60E refer to the ODS L30M service manual Upgrading in ODS D77F To upgrade the firmware in the ODS D77F removed from the PetaSite system ODS L30M L60E the firmware upgrade tool is required For details about the firmware upgrade tool contact your local Sony Sales Office Service Center ODS D77U...

Page 32: ...re perform the following adjustment This section will be described soon 2 Adjust the optical drive Refer to 6 Adjustment of Optical Drive System 3 Adjust offset of the acceleration sensor This section will be described soon 4 Execute UPLOAD TO FLASH of the Maintenance menu This section will be described soon 1 16 3 SE 1150 Board 1 Replace the EEPROM IC3 Note If the EEPROM IC3 is not replaced execu...

Page 33: ...0 on the BD 44 board The Disc Drive LSI detects a wobble signal and decodes the address The detected analog wobble signal is converted to a digital signal and a wobble clock WCK signal is generated by the digital PLL Data writing system In the ODS D77U the writing signal that is sent from the host to the USB connector CN3 on the IF 1234 board is converted to the SATA signal in the USB3 0 SATA brid...

Page 34: ...Drive LSI IC100 of channel 0a and the CPU in the Disc Drive LSI IC300 of channel 1a control the spindle the seek and an LSI in the optical blocks through BRIDGE IC700 The CPU in BRIDGE IC700 performs system control of the BRIDGE section It also controls LED panel display eject switch maintenance and error log The Drive firmware is stored in the flash memory IC101 IC201 IC301 IC401 in the Disc Driv...

Page 35: ... Loading motor SM 41 board connected to BD 44 board through SM 42 board Lever motor up down motor SM 43 board Carry motor SM 44 board The write protect detection switch is connected to the SW 1626 board through the SM 43 board ODS D77U ODS D77F 1 25 ...

Page 36: ...tab Connector Insulating surface 90 0 to 20 Flexible card wire Flexible card wire 90 Type A Angle of locking tab and angle of connecting disconnecting flexible card wire Locking tab 125 125 Locking tab Connector Insulating surface 10 Flexible card wire Flexible card wire Type B Angle of locking tab and angle of connecting disconnecting flexible card wire 120 Locking tab 120 Flexible card wire Lock...

Page 37: ...direction of the arrow to unlock and pull out the flexible card wire Connecting 1 Slide or lift up the locking tab in the direction of the arrow and securely insert the flexible card wire into the deep end of the connector 2 Return the locking tab to its original position and lock the connector 1 18 2 Disconnecting Connecting Fine Wire Coaxial Cable Note Be very careful when handling the fine wire...

Page 38: ...ctor 1 Hold both sides of the fine wire coaxial cable connector and pull the connector straight to disconnect it Connecting Fine wire coaxial cable Both sides of connector Note When connecting the fine wire coaxial cable insert it straight into the connector 1 Insert firmly the connector of fine wire coaxial cable in the interior ODS D77U ODS D77F 1 28 ...

Page 39: ...utions The optical block assembly has been precisely adjusted Do not give impact to it due to fall or careless handling Do not touch the objective lens When handling the optical block assembly hold the slide base die casting part If a part of human body or another object directly touches the circuit on the printed circuit board it may deteriorate The actuator has a strong magnet If a magnetic subs...

Page 40: ...Hold the shaded portions Keep away a screwdriver Objective lens Actuator ODS D77U ODS D77F 1 30 ...

Page 41: ... with the lead free mark due to their particular size LEAD FREE MARK Note The lead free solder melts at a temperature about 40 C higher than the ordinary solder therefore it is recommended to use the soldering iron having a temperature regulator The ordinary soldering iron can be used but the iron tip has to be applied to the solder joint for a slightly longer time The printed pattern copper foil ...

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Page 43: ...code and 3 digit sub code XX XXX Main code Sub code Main Code Main Error 0X Optical drive control errors and device errors 02 Optical device LD liquid crystal errors 03 2 axis optical drive FCS TRK errors 04 Optical drive seek errors 06 Optical drive SA actuator errors 08 Optical drive spindle errors 2X Loader assembly errors 3X Sensor system errors in the optical drive 5X Read data errors 6X Star...

Page 44: ...cal block as sembly Ch 0A 027 0 25 sec Laser drive overcurrent was detected in optical block assembly Ch 0A 037 0 25 sec The liquid crystal attenuator could not work in optical block as sembly Ch 0A 0A0 0 25 sec Optical block assembly Ch 0B is recording data with the maxi mum laser output 0A5 0 25 sec Optical block assembly Ch 0B detected a laser output error 0A6 0 25 sec Laser output adjustment c...

Page 45: ...focus servo of optical block assembly Ch 0B cannot be detected 0D8 0 25 sec Excessive control current was detected in focus tracking servo of optical block assembly Ch 0B 154 0 25 sec A signal from the disc required for focus servo of optical block assembly Ch 1A cannot be detected 158 0 25 sec Excessive control current was detected in focus tracking servo of optical block assembly Ch 1A 1D4 0 25 ...

Page 46: ... operation 118 0 25 sec Abnormal current was detected in the loading motor during hor izontal movement of cartridge with inject operation 201 0 25 sec Operation of the select arm mechanism did not end within the specified time period during disc loading operation 208 0 25 sec Abnormal current was detected in the lever motor during disc loading operation 211 0 25 sec Disc loading operation did not ...

Page 47: ...ism F10 0 25 sec Abnormality was detected in initialization of the loader 21 001 1 sec The cartridge is nearing the end of its use cycle 22 001 Two or more accesses were frequently done to the cartridge at the same time 2 1 3 Error 3X When a sensor system error in the optical drive is detected one of the following error codes is displayed Main Code Sub Code Error Logger Alarm Status Alarm Indica t...

Page 48: ...c No address can be read from the disc in optical block assembly Ch 0A 08B 0 25 sec No address can be read from the disc in optical block assembly Ch 0B 10B 0 25 sec No address can be read from the disc in optical block assembly Ch 1A 18B 0 25 sec No address can be read from the disc in optical block assembly Ch 1B 53 500 0 25 sec Recording to disc was attempted with no available spare area 54 000...

Page 49: ...stment failed in starting optical block assembly Ch 0A E80 1 sec Startup adjustment or OPC cannot be finished in optical block assembly Ch 0B E83 0 25 sec Adjustment failed in starting optical block assembly Ch 0B F00 1 sec Startup adjustment or OPC cannot be finished in optical block assembly Ch 1A F03 0 25 sec Adjustment failed in starting optical block assembly Ch 1A F80 1 sec Startup adjustmen...

Page 50: ...720 BD 44 board and UM4 IC100 BD 44 board cannot be established during start up Or failure in UM4 IC100 BD 44 board firmware upgrade was detected during startup 6A5 0 25 sec Communication between SYCPU IC720 BD 44 board and UM4 IC200 BD 44 board cannot be established during start up Or failure in UM4 IC200 BD 44 board firmware upgrade was detected during startup 6B5 0 25 sec Communication between ...

Page 51: ...e read from the EEPROM in optical block assembly Ch 0A 909 0 25 sec Disc Drive LSI IC100 BD 44 board cannot read adjustment data from the SE EEPROM IC3 SE 1150 board 90A 1 sec Disc Drive LSI IC100 BD 44 board cannot read hours meter data from the SE EEPROM IC3 SE 1150 board 930 0 25 sec Optical block assembly Ch 0A cannot initialize peripheral de vice 940 0 25 sec IL adjustment has not been comple...

Page 52: ...n to the EEPROM in optical block assembly Ch 1A B42 1 sec Disc Drive LSI IC300 BD 44 board cannot write data to the SE EEPROM IC3 SE 1150 board B60 0 25 sec A system error was detected in Disc Drive LSI IC300 BD 44 board C07 0 25 sec Adjustment data cannot be read from the EEPROM in optical block assembly Ch 1B C08 1 sec Hours meter data cannot be read from the EEPROM in optical block assembly Ch ...

Page 53: ...Section 3 Maintenance Mode This section will be described soon ODS D77U ODS D77F 3 1 ...

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Page 55: ...e confirmed even on the screen of PDWTerminal Digital Hours Meter Display 1 Connect the unit to the PC and run the Utility software 2 Click Display Hours Meter from the equipment information menu in the tree display area left frame of the Utility software Information to be displayed Item Description Operation Hours Total power on hours unit hour resettable Laser Parameter 0 Total optical output co...

Page 56: ...In the carry loader assembly Number of disc transporta tion times Carry Counter Every 60 000 count A 1978 558 A Cleaner assembly RP 5 10 Carry Loader Assem bly 3 Roller gear assem bly In the carry loader assembly Number of disc transporta tion times Carry Counter Every 60 000 count A 1955 050 A Roller gear assembly 5 10 Carry Loader Assem bly 4 Disc guide L as sembly In the carry loader assembly N...

Page 57: ...onfirm that cleaning fluid has completely evaporated 4 2 2 Cleaning the Select Loader Assembly Note The select loader assembly consists of precision parts Be very careful not to damage or apply excessive force to such parts when cleaning the loader assembly Tools Cleaning cloth or cotton swab Cleaning fluid alcohol Procedure 1 Remove the front plate assembly Refer to 5 7 Front Plate Assembly 2 Cle...

Page 58: ...Optical Block Assembly The spindle motor in the drive assembly and the actuator around the objective lens has a strong magnet If a screwdriver or the like touches the actuator due to magnetism the objective lens may be damaged Furthermore if a magnetic substance comes close to the actuator the actuator characteristics change Keep any magnetic substance away from the actuator The drive assembly con...

Page 59: ...ning after Operation in Special Environment After the unit has been used in a seaside sandy place humid place or dusty place perform the following procedure Note Do not touch the part slide shaft to which oil is applied in the drive during cleaning If oil adheres to the cleaning cloth replace it with new one If a cleaning cloth with oil is used the oil may adhere to unnecessary parts Tools Vacuum ...

Page 60: ... Front Rear FC connector ODS CONTROL connector Exhaust air vent Cartridge slot Intake air vent ODS D77U Power button EJECT button Cartridge slot Intake air vent Exhaust air vent DC power input connector USB connector Front Rear Cartridge slot Intake air vent EJECT button Power button USB connector DC power input connector Exhaust air vent ODS D77U ODS D77F 4 6 ...

Page 61: ...mbly Procedure 1 Remove the nine screws to detach the upper plate assembly Note When removing the upper plate assembly be careful not to damage the fine wire coaxial cable Upper plate assembly Upper plate Portion A Front panel Fine wire coaxial cable B2 6 x 4 B2 6 x 4 a b b c c B2 6 x 4 B2 6 x 4 B2 6 x 4 Note Pay attention to the following when installing the upper plate assembly Insert portion A ...

Page 62: ...harnesses from the five connectors CN2 CN4 CN5 CN512 and CN717 on the IF 1234 board T clamp bracket PSW2 6 x 5 8 Fine wire coaxial cable Harness Harnesses Harness IF 1234 board CN2 CN4 CN512 CN5 CN717 3 Remove the two screws B2 x 3 to detach the t leaf spring 4 Remove the screw PSW2 x 5 to detach the washer t light guide shield rear and t light guide rear 5 Remove the screw PSW2 x 5 to detach the ...

Page 63: ...o detach the IF 1234 board PSW2 x 5 B2 x 3 PSW2 x 5 PSW2 x 5 PSW2 x 5 W2 6 T light guide shield rear T light guide rear IF 1234 board T leaf spring Clamp 7 Install the removed parts by reversing the steps of removal ODS D77U ODS D77F 5 3 ...

Page 64: ... harnesses from the four connectors CN2 CN4 CN5 and CN512 on the FC 116 board 3 Remove the two screws to detach the heat sink FC Harness Harnesses CN4 FC 116 board CN2 Heat sink FC Fine wire coaxial cable PSW2 x 5 CN512 CN5 PSW2 6 x 5 8 T clamp bracket 4 Turn the arm and remove the optical module Arm Optical module 5 Remove the screw to detach the clamp t light guide shield rear and t light guide ...

Page 65: ...e screws to detach the FC 116 board PSW2 x 5 PSW2 x 5 PSW2 x 5 t light guide shield rear t light guide rear FC 116 board PSW2 x 5 Clamp 7 Install the removed parts by reversing the steps of removal ODS D77U ODS D77F 5 5 ...

Page 66: ...tom plate Bottom plate B2 6 x 4 B2 6 x 4 a b c c Bottom plate Stepped shaft Note Pay attention to the following points when installing the bottom plate Match the screw hole with the stepped shaft as shown in the figure above Tighten screws in the order of a b and c 2 Install the removed parts by reversing the steps of removal ODS D77U ODS D77F 5 6 ...

Page 67: ... and the clamp Harness PW harness clamp Clamp Harness D77U only Bottom side CN11 BD 44 board CN512 BD 44 board 3 Remove the screw to detach the t clamp bracket 4 Disconnect the fine wire coaxial cable from the connector on the IF 1234 board in case of ODS D77U or the connector on the FC 116 board in case of ODS D77F ODS D77U ODS D77F T clamp bracket PSW2 6 x 5 8 Fine wire coaxial cable IF 1234 boa...

Page 68: ...ear plate assembly Illustration ODS D77U B2 6 x 4 B2 6 x 4 B2 6 x 4 B2 6 x 4 Note When installing the rear plate assembly do not catch the harnesses connected to the BD 44 board 6 Install the removed parts by reversing the steps of removal ODS D77U ODS D77F 5 8 ...

Page 69: ...al cable from the connector CN700 on the BD 44 board 3 Disconnect the harness from the connector CN512 on the BD 44 board 4 Remove the tape ODS D77U only 5 Disconnect the two harnesses from the two connectors CN10 CN11 on the BD 44 board ODS D77U only Bottom side Fine wire coaxial cable Harnesses D77U only Tape CN700 BD 44 board CN11 BD 44 board CN260 BD 44 board CN717 BD 44 board Flexible flat ca...

Page 70: ...D 44 board 8 Disconnect the three flexible flat cables from the three connectors CN42 CN43 and CN1150 on the BD 44 board 9 Remove the four screws to detach the BD 44 board Note For handling each type of connector refer to 1 18 1 Disconnecting Connecting Flexible Card Wire BD 44 board CN1150 Type C CN43 CN43 Type A Type A CN200 Type B CN300 CN43 Type A CN400 CN42 Type A CN1151 Type C CN100 Type B F...

Page 71: ...connect the harness from the connector CN2 on the BD 44 board BD 44 board PSW2 x 5 PSW2 x 5 PSW2 x 5 PSW2 x 5 CN2 Harness 12 Install the removed parts by reversing the steps of removal ODS D77U ODS D77F 5 11 ...

Page 72: ... four claws to detach the front panel assembly 2 Disconnect the harness and flexible flat cable from the two connectors CN1234 CN44 on the KY 717 board 3 Remove the power knob 4 Remove the two screws B2 6 x 4 to detach the front plate assembly Note Carefully remove and install the front plate assembly so as not to deform or damage portion A Flexible flat cable Portion A KY 717 board CN44 Type A Fl...

Page 73: ...o move the select loader to the cartridge eject position Note Install the front plate assembly so that the clearance at portion C is 0 5 mm or less Portion C Gear Note If a brand new part has been installed apply grease to portion B Front plate assembly Portion B Note After the front plate assembly is replaced or it is removed and then reinstalled adjust the select mechanism of the loader The adju...

Page 74: ...move the FC 116 board ODS D77F 5 3 FC 116 Board ODS D77F Only Procedure 1 Remove the four screws 2 Release the two claws to detach the rear duct assembly in the direction of the arrow PSW2 x 5 Rear duct assembly PSW2 x 5 Claw Claw 3 Remove the four screws to detach the fan bracket and the two DC fans Fan bracket B3 x 20 B3 x 20 Labels DC fans 4 Install the removed parts by reversing the steps of r...

Page 75: ... connector 2 Release the two flexible flat cables and the two harnesses from the four clamps 3 Remove the four screws to detach the protection bracket Bottom side B2 x 3 B2 x 3 B2 x 3 B2 x 3 Protection bracket Clamps Harness Harness Connector 4 Disconnect the two flexible flat cables from the connector CN43 on the SM 42 board and the connector CN43 on the SM 43 board Flexible flat cables CN43 SM 4...

Page 76: ...lder assembly PSW2 6 PSW2 x 6 7 Install the removed parts by reversing the steps of removal Note After the select loader assembly is replaced or it is removed and then reinstalled adjust the select mechanism of the loader The adjustment procedure is now in preparation ODS D77U ODS D77F 5 16 ...

Page 77: ...7 and the two screws PSW2 x 5 to detach the carry loader assembly in the direction of the arrow Note Place the removed carry loader assembly with its bottom facing upward Carry loader assembly SM 44 board CN43 Flexible flat cable PSW2 x 5 M2 x 2 7 M2 x 2 7 Bosses Holes Plate The same applies to the other side Groove Groove Note When installing the carry loader assembly note the following Match the...

Page 78: ...efer to 5 5 Rear Plate Assembly 4 Remove the carry loader assembly Refer to 5 10 Carry Loader Assembly Procedure 1 Remove the tension coil spring 2 Remove the two screws to detach the motor holder assembly PSW2 x 5 Tension coil spring Motor holder assembly 3 Disconnect the harness from the connector on the SM 44 board 4 Release the harness from the two clamps ODS D77U ODS D77F 5 18 ...

Page 79: ...5 Remove the two screws to detach the carry motor M2 x 2 7 Carry motor SM 44 board Clamps Connector Harness 6 Install the removed parts by reversing the steps of removal ODS D77U ODS D77F 5 19 ...

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Page 81: ...Section 6 Adjustment of Optical Drive System This section will be described soon ODS D77U ODS D77F 6 1 ...

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Page 83: ...ommon ality and improvement 3 Stock of Parts Parts marked with o at SP Supply Code column of the spare parts list may not be stocked Therefore the delivery date will be delayed 4 Harness Harnesses with no part number are not registered as spare parts 1 安全重要部品 警告 印のついた部品は安全性を維持するために重 要な部品です したがって 交換する時は必ず 指定の部品を使ってください 2 部品の共通化 ソニーから供給する補修用部品は セットに使われ ているものと異なることがあります これは部品の共通化 改良等によるものです 3 部品の在庫 部...

Page 84: ...scription 1 4 484 613 01 s T UPPER PLATE 2 4 486 761 01 s T UPPER SHEET A 3 4 486 762 01 s T UPPER SHEET B 4 4 486 763 01 s T UPPER SHEET C 5 4 486 764 01 s T UPPER SHEET D 6 4 487 043 01 s T SHEET E UPPER No Part No SP Description 7 4 487 044 01 s T SHEET F UPPER 7 621 775 10 s SCREW B 2 6X4 ODS D77U ODS D77F 7 2 ...

Page 85: ...B 2 6 x 4 B 2 6 x 4 B 2 6 x 4 B 2 6 x 4 No Part No SP Description 101 X 2588 578 1 s ASSEMBLY 77 FRONT PANEL 102 3 632 493 03 s FOOT 103 3 669 607 32 s PSW SMALL ROUND 2 6 PSW2 6X5 8 104 4 283 042 01 s SCREW M2 SPECIAL HEAD 105 4 445 861 02 s PLATE LOWER 106 4 486 648 01 s T CLAMP BRACKET No Part No SP Description 107 4 486 649 01 s T CLAMP SHEET 7 621 775 10 s SCREW B 2 6X4 7 682 560 09 s SCREW B...

Page 86: ...embly ODS D77U 211 206 B 2 x 3 B 2 x 3 209 201 208 210 205 205 205 203 204 205 W 2 6 202 B 3 x 20 B 3 x 20 212 214 216 218 208 213 215 217 205 205 205 205 207 B 2 6 x 4 B 2 6 x 4 B 2 6 x 4 ODS D77U ODS D77F 7 4 ...

Page 87: ... TAPE A 209 4 484 628 01 s T GUIDE REAR LIGHT 210 4 484 629 01 s T SHIELD REAR LIGHT GUIDE 211 4 484 677 01 s T PLATE USB REAR COVER 212 4 487 121 01 s T SHEET A DUCT 213 4 487 122 01 s T SHEET B DUCT 214 4 487 123 01 s T SHEET C DUCT 215 4 487 124 01 s T SHEET D DUCT 216 4 487 125 01 s T SHEET E DUCT 217 4 488 013 01 s T SHEET F DUCT 218 4 488 014 01 s T SHEET G DUCT 7 621 772 08 s SCREW B 2X3 7 ...

Page 88: ...Rear Assembly ODS D77F 303 306 308 307 304 304 304 304 301 304 304 302 309 304 304 B 2 6 x 4 B 2 6 x 4 B 2 6 x 4 B 3 x 20 B 3 x 20 305 310 312 314 316 305 311 313 315 304 317 ODS D77U ODS D77F 7 6 ...

Page 89: ... 01 s T GUIDE REAR LIGHT 308 4 484 629 01 s T SHIELD REAR LIGHT GUIDE 309 4 476 418 01 s CAGE SINGLE PORT 310 4 487 121 01 s T SHEET A DUCT 311 4 487 122 01 s T SHEET B DUCT 312 4 487 123 01 s T SHEET C DUCT 313 4 487 124 01 s T SHEET D DUCT 314 4 487 125 01 s T SHEET E DUCT 315 4 488 013 01 s T SHEET F DUCT 316 4 488 014 01 s T SHEET G DUCT 317 3 681 432 02 s CLAMP 7 621 775 10 s SCREW B 2 6X4 7 ...

Page 90: ...03 A 1978 555 A s LOADER 77 ASSY RP SELECT 404 A 1978 557 A s ASSEMBLY RP FRONT PLATE 77 405 1 895 336 11 s EXTERNAL ANTENNA 406 2 635 562 11 s SCREW M1 7 P1 7X2 5 407 2 640 315 02 o SCREW M2X5 SMALL P SW 408 3 669 607 32 s PSW SMALL ROUND 2 6 409 4 445 874 01 s KNOB POWER 410 4 487 229 01 s GUIDE RFID HARNESS 411 4 484 679 01 s T SHEET E SEALING ODS D77F 7 621 775 10 s SCREW B 2 6X4 7 628 000 05 ...

Page 91: ...Bottom Block 521 520 515 518 514 522 508 510 517 516 519 505 513 512 501 511 502 509 506 507 504 503 512 512 B 2 x 3 B 2 x 3 B 2 x 3 B 2 x 3 ODS D77U ODS D77F 7 9 ...

Page 92: ... FG 508 1 895 335 11 s RFID MODULE 509 1 968 715 11 s HARNESS SUB RFID CI43 510 1 968 716 11 s HARNESS SUB RFID ANTENNA 511 1 969 992 11 s HARNESS SUB POWER SW 1 D77U ODS D77U 512 2 640 315 02 o SCREW M2X5 SMALL P SW 513 4 445 882 01 s CLAMP SHEET 514 4 446 014 01 s TAPE AS 2040 515 4 477 584 01 s T SHEET A CARRY COVER 516 4 477 585 01 s T SHEET B CARRY COVER 517 4 477 586 01 s T SHEET C CARRY COV...

Page 93: ...Carry Loader Assembly 607 607 613 614 613 601 603 612 608 608 608 606 608 602 606 604 605 608 608 606 606 ODS D77U ODS D77F 7 11 ...

Page 94: ...Y 604 A 1978 558 A s CLEANER ASSY RP 605 X 2588 166 1 s ASSY ANTI STATIC BRUSH U 606 2 640 315 02 o SCREW M2X5 SMALL P SW 607 4 282 992 01 s SCREW DIA 9 STEP 608 4 283 042 01 s SCREW M2 SPECIAL HEAD 612 4 460 194 01 s SPRING R GEAR2 EXTENSION 613 4 489 422 01 s DAMPER 614 A 1955 050 A s ROLLER GEAR ASSY Carry Loader Assembly ODS D77U ODS D77F 7 12 ...

Page 95: ...HEAD A D55U 702 1 887 663 11 s FPC HEAD B D55U 703 1 887 664 11 s FPC BD SE1004 D55U 704 1 887 665 11 s FPC BD SE1005 D55U 705 4 283 042 01 s SCREW M2 SPECIAL HEAD 706 4 464 348 01 s T SHEET L FPC COVER 707 4 464 349 01 s T SHEET S FPC COVER 708 4 484 127 01 s SPRING BOTTOM_77U EXTENSION 7 688 002 11 s W2 6 MIDDLE ODS D77U ODS D77F 7 13 ...

Page 96: ...848 006 11 s CABLE WITH CONNECTOR DD2 1pc 4 484 118 01 s BRACKET R D77 2pcs 7 682 547 04 s SCREW B 3X6 4pcs 7 682 560 09 s SCREW B 4X6 ODS D77U Q ty Part No SP Description 1pc 1 489 388 15 s ADAPTER AC 1pc 1 782 476 14 s CORD POWER CN 1pc 1 839 351 11 s CORD WITH CONNECTOR USB3 0 1pc 4 448 766 04 s CD ROM OPERATION MANUAL ODS D77U ODS D77F 7 14 ...

Page 97: ...TXN_0b RXP_0b RXN_0b 3 2 4 3 2 OPTICAL BLOCK OP0 BD 44 1 4 BRIDGE FPGA IC700 1 4 CN400 22 24 18 53 54 23 36 37 21 28 30 43 46 51 55 57 31 34 39 42 59 60 29 1 3 6 11 14 2 9 10 7 8 52 58 20 19 15 17 4 2 4 6 2 8 2 IC400 DISC DRIVE LSI HEAD 1 CH B FG FROM IC506 RESET FROM IC2 VCC_LD_1b DC DC CONVERTER IC407 IC402 LDEN_1b IC405 406 FROM IC652 4 IC404 MOTOR DRIVER IC408 IC512 2 2 7 IC300 DISC DRIVE LSI ...

Page 98: ... 2 3 10 11 3 4 2 7 LeverMotor 2 14 19 UpDownMotor 2 VCC PositionSensor LeverAdjust1 9 13 12 10 8 11 5V 8 13 3 REC_INH CarryMotor PH_LED 2 VCC 5 7 2 3 4 6 5V TX RX 3 4 2 7 12 2 4 5 6 13 14 14 19 2 7 12 8 9 11 13 10 2 7 12 8 10 CN2 CN44 CN43 CN42 CN260 CN43 CN430 CN43 CN260 PH2 SELECT FG PH1 LID OPEN SM 39 4 9 2 3 10 11 CN41 3 S1 LEVER SWITCH 1 S2 LEVER SWITCH 2 S3 LEVER ADJUST 2 LoadingMotor 2 Load...

Page 99: ...0 STEP DOWN REG Q2 Q3 IC10 11 15 STEP DOWN DC DC CONVERTER 18 25 33 1 8V 2 5V 3 3V 1 0V 1 5V D2 IC1 VOLTAGE DETECTOR F1 Q7 8 Q4 Q6 ADI_TXD ADI_DRV_SEN_L ADI_RXD ADI_LIB_SEN_L ADI_RESET_L LDI ADI_Select_L ADI_WRAP IC3001 3002 DDR3 IC3004 LATCH IC3005 FLASH IC3007 TEMPERATURE SENSOR VTTDDR VTTVREF IC16 LDO 3 3V 1 5V IC3010 IC3011 3013 RESET 6 CPU_TRST TO IC1000 2000 3000 3001 3002 3005 1 5V IC3006 3...

Page 100: ...4 IC14 17 CN4 CN5 CN232 V6_232C_Rx V6_232C_Tx X1 25MHz FAN_CNT FAN_FG RX_P N TX_P N 4 12V 5V IC50 STEP DOWN REG Q2 Q3 STEP DOWN REG IC4 6 10 1 2V 1 8V 3 3V D2 IC1 VOLTAGE DETECTOR F1 Q7 8 Q4 Q6 2 1 2 4 3 4 3 DC FAN1 52 SQUARE DC FAN2 52 SQUARE NC 1 CN696 USB_EXIST USB2 0 USB3 0 FAN_CNT USB SATA_RST K7_SPARE2 K7_UART_TX 7 IC3 SATA USB3 CN3 2 3 8 9 5 6 D SSTX SSRX IC2 FLASH MEMORY 2 2 CN1 1 DC IN 12...

Page 101: ...ER MOTOR UP DOWN MOTOR PH1 CARRY LOADER A PH2 CARRY LOADER B PH3 CARRY LOADER C CN1 2P CARRY MOTOR M CN2 6P 2P LOADING MOTOR M FPC BD SE1005 D55U FPC BD SE1004 D55U RFID MODULE SUB HARNESS RFID CI43 SUB HARNESS RFID ANTENNA EXTERNAL ANTENNA CARTRIDGE MEMORY TAG CN44 7P CN1234 2P FPC BD KY SUB HARNESS POWER SW 1 D77 CN696 2P SUB HARNESS POWER SW 2 D77 CN512 20P SUB HARNESS POWER D77 3P CN232 CABLE ...

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Page 104: ...ODS D77U SY ODS D77U CN ODS D77F SY ODS D77F CN J E 9 878 488 01 Sony Corporation Printed in Japan 2013 9 08 2013 ...