Sony RMT-V220B, Service Manual

Page 1: ...AE E630NP E727VC E730B E730EX E730NC E730NP E730UX E730VC E730VP E735B E735NC E735VC E780EE E780EG E780EN G Refer to the SERVICE MANUAL of VHS MECHANICAL ADJUSTMENTS VI for MECHANICAL ADJUSTMENTS 9 921 647 11 The abbreviations of E580 E630 E727 E730 E735 E780 con tained in this service manual are indicated when these models are common to all their corresponding models as given below Photo SLV E780...

Page 2: ...ins 1 and 3 LINE 2 IN E730EX E730NC E730UX E730VP E735NC DECODER LINE 2 IN E630NP E727VC E730B E730NP E730VC E735B E735VC DECODER LINE 3 IN E580EG E780EN E780EG 21 pin Video input pin 20 Audio input pins 2 and 6 LINE 2 IN E580 E780 VIDEO IN phono jack 1 Input signal 1 Vp p 75 ohms unbalanced sync negative AUDIO IN phone jack 2 Input level 327 mVrms Input impedance more than 47 kilohms LINE 2 OUT E...

Page 3: ...s 2 Check the interboard wiring to ensure that no wires are pinched or contact high wattage resistors 3 Look for unauthorized replacement parts particularly transis tors that were installed during a previous repair Point them out to the customer and recommend their replacement After correcting the original service problem perform the following safety checks before releasing the set to the customer...

Page 4: ...161 5 1 5 3 System Control Mechanism Interface MA 315 board IC161 5 2 5 4 System Control System control Peripheral circuit Interface MA 315 board IC161 5 3 5 5 System Control Audio Block Interface MA 315 board IC161 5 3 5 6 Servo System Tuner Timer Control Microprocessor Pin Function MA 315 board IC161 5 4 6 ERROR CODE 6 1 7 ADJUSTMENTS 7 1 Mechanical Adjustments 7 1 7 2 Electrical Adjustments 7 1...

Page 5: ...6 Board Page 2 2 FL Complete Ass y Page 11 Ground Shaft ass y Page 13 RP 230 Board Page 2 2 Mechanism Deck Page 2 2 FR 127 DM 72 Board Page 2 1 Drum Ass y Page 13 MA 315 Board Page 2 2 Rotary Switch Page 2 2 Tuner Unit Page 2 2 Retainer Plate Page 22 FL Slider Block Ass y Page 22 Loading Gear T S Page 28 Loading Arm T S Page 28 Capstan Motor Page 15 Rubber Belt Page 15 Reel Direct Ass y Page 30 Pu...

Page 6: ...1 1 SECTION 1 GENERAL This section is extracted from SLV E727VC SLV E730NC NP VC VP SLV E735NC VC instruction manual SLV E580 E630 E727 E730 E735 E780 ...

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Page 21: ...7 DM 72 BOARD REMOVAL SECTION 2 DISASSEMBLY SLV E580 E630 E727 E730 E735 E780 1 Two screws Case3 TP2 2 Two screws Case3 TP2 3 Upper case 3 Two claws 6 Rear panel 5 Five claws 4 Five claws 2 Screw B3 1 Power cord CN101 1 Flat wire CN164 3 Three claws 4 Front panel section 2 Three claws 1 Connector CN161 E580 E780 2 Six screws 3 FR 127 DM 72 board 1 Six screws ...

Page 22: ...lexible board 3 Two connector CN305 306 2 Two screws B3 3 Note When mounting the mechanism deck first align mark on the rotary switch 5 Earth lug 4 Screw B3 6 Mechanism deck 2 Connector ACE head 1 Connector FE head 3 Screw B3 Tuner unit 3 Two screws BVTP3 12 4 SR 825 board 2 Two screws BVTP3 12 1 Connector CN201 5 Screw B3 7 MA 315 board 6 Three screws B3 ...

Page 23: ... 11 E730B E735B Q100 Tape end sensor 8 729 043 84 Q101 Tape top sensor 8 729 043 84 FE head 1 500 144 11 D102 Tape top end LED 8 719 048 26 M901 Cam motor assembly X 3947 577 1 M902 Capstan motor 1 698 971 11 Drum assembly M901 DZH 85A R 1 759 371 11 E580 Drum assembly M901 DZH 86A R 1 759 373 11 EXCEPT E580 E730B E735B Drum assembly M901 DZH 98A R 1 759 557 11 E730B E735B ...

Page 24: ...2 4 2 9 CIRCUIT BOARDS LOCATION 2 4 E MA 315 VIDEO AUDIO IO SERVO SYSTEM CONTROL TUNER FR 127 FL DRIVER MODE CONTROL RP 230 HEAD AMP SE 68 E730B E735B SECAM SR 825 POWER SUPPLY DM 72 MODE CONTROL ...

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Page 46: ...PE TAPE REC Signal Pin No I O FF LOADING UNLOADING PB REC PAUSE REW RF SWP MA 315 O 1 1 1 1 1 1 IC161 QVD MA 315 O L L L 2 L L IC161 REC P MA 315 O L L L L L H IC161 ª C SYNC MA 315 I 3 3 3 3 3 3 IC161 5 1 SYSTEM CONTROL VIDEO RP BLOCK INTERFACE MA 315 BOARD IC161 1 Synchronized with drum rotation 25 Hz 50 duty pulse 2 Normally L H when videl signal is not generated 3 Composite sync signal positiv...

Page 47: ... 1 1 1 1 1 1 IC161 º T REEL MA 315 I H L H L H L H L H L H L 2 2 2 2 IC161 º S REEL MA 315 I H L H L H L 2 2 H L 2 2 2 2 IC161 ª END LED MA 315 O L 3 3 3 3 3 3 3 3 3 IC161 º T SENS MA 315 I 3 3 3 4 4 4 4 4 4 4 IC1617 S SENS MA 315 I 3 3 3 4 4 4 4 4 4 4 IC1616 5 3 SYSTEM CONTROL MECHANISM BLOCK INTERFACE MA 315 BOARD IC161 1 L when erasing protection tab is bent H when not bent 2 Pulse of period in...

Page 48: ...ata to audio microprocessor I2C DATA 1 IC161 I2C CLOCK 1 MA 315 O Serial communication clock with audio microprocessor IC161 RP S OUT 1 MA 315 O Serial communication data to RP microprocessor IC161 RP S CLK 1 MA 315 O Serial communication clock to RP microprocessor IC161 5 4 SYSTEM CONTROL SYSTEM CONTROL PERIPHERAL CIRCUIT INTERFACE MA 315 BOARD IC161 5 5 SYSTEM CONTROL AUDIO BLOCK INTERFACE MA 31...

Page 49: ...O Audio mute signal 49 REC P O Hi Fi audio recording control signal input 50 REC O Audio RP IC control Pin No Pin name I O Function 51 I2 C CLOCK VIDEO C O I2 C clock VIDEO C 52 I2 C DATA VIDEO C O I2 C data VIDEO C 53 TA MUTE O Tuner audio mute signal output 54 DMS UP I Dual mode shuttle control signal input 55 DMS DOWN I Dual mode shuttle control signal input 56 DEC VTR O Decoder VTR select 57 S...

Page 50: ...wer 5 digits A B Code Description 0 NO ERROR 1 CAM ENCODER ERROR LOAD DIRECTION 2 CAM ENCODER ERROR UNLOAD DIRECTION 3 T REEL ERROR 4 S REEL ERROR 5 CAPSTAN ERROR 6 DRUM ERROR 7 INITIALIZE ERROR 8 CASSETTE UNLOADING ERROR 9 RESERVED Code Description 0 POWER ON EJECT 1 POWER ON INITIAL 2 POWER OFF EJECT 3 POWER OFF STOP 4 FF 5 REW 6 REC 7 REC PAUSE 8 POWER ON STOP 9 PB 10 FWD R1 11 FWD R2 12 CUE 13...

Page 51: ... Code 8 192 605 36 KRV 51P 2 1 2 Connection Unless otherwise specified connect and adjust the measuring in struments as shown in the following diagram Fig 7 2 1 2 1 3 Set up of Adjutment In this adjustment PAL pattern generator is connected with LINE input signal terminal When check to tuner connected AERIAL terminal Check that the amplitudes of video signal PAL signal of picture portions and of b...

Page 52: ...Y ADJUSTMENT 2 2 1 Power Supply Check SR 825 BOARD Checking Method 1 Confirm that each voltage meets its specified value Checking power supply Video system adjustment Servo system adjustment Audio system adjustment 2 1 5 Specified I O Level and Impedance Input output terminal Video inputs LINE IN phono jacks EURO AV 21 pin Pin º 1 Vp p 75 Ω unbalanced sync nagative Audio inputs LINE IN phono jack ...

Page 53: ...Fig 7 2 3 2 4 VIDEO SYSTEM ADJUSTMENT Adjust the video system in the following sequence as a rule The color video signal supplied from the pattern generator is used as a video input signal for video system adjustment in the recording mode Make sure that sync and color burst signals meet requirements specified at set up of adjustment shown in Fig 7 2 1 Adjustment Sequence 2 4 1 Playback Y Signal Le...

Page 54: ...asurement equipment Oscilloscope Specified value 2 10 0 14 Vp p Note Video output terminal must be terminated at 75 Ω Confirmation Method 1 Confirm that the sync AGC level is 2 10 0 14 Vp p Fig 7 2 6 2 4 4 X tal Oscillation Frequency Check MA 315 Purpose Confirm that the fsc is correct Mode PB Signal Alignment tape SP color bar Measurement point Pin ª of IC201 Measurement equipment Frequency count...

Page 55: ...de 3 Check appear A H on FL display 4 Using the channels and buttons minimize a chipped por tion At this time confirm that a noisy sound is not heard 5 Press the pause button Audio generator Attenuator 600 Ω 47 kΩ VCR Audiolevel meter or distortion meter AUDIO LINE OUT AUDIO LINE IN Feed signal both channelssimultaneously Fig 7 2 9 2 Frequency Responce Check Purpose Confirm that the frequency char...

Page 56: ...Output Level Check 3 Frequency Responce Check 4 Overall Level Characteristic and Distortion Factor Check 5 Overall S N Check 1 ACE Head Adjustment Refer to the service manual of VHS MECHANICAL ADJUSTMENT IV 2 E E Output Level Check Purpose Confirm that the output level against the reference input is within the specification Mode E E Signal L R 400 Hz 6 3 dBs Measurement point Audio output terminal...

Page 57: ...al of 400 Hz 6 3 dBs simultaneously to both L and R channels of Audio Line Input 2 Make recording 3 Play back a recorded portion 4 Confirm that a playback level is 6 3 3 dBs 5 Confirm that a distortion factor is within 4 5 Overall S N Check Purpose Confirm that the S N is within the specification Mode REC and PB SP mode Signal No signal Measurement point Audio output terminal Measurement equipment...

Page 58: ...7 8 E 2 6 PARTS ARRANGEMENT DIAGRAM FOR ADJUSTMENTS MA 315 BOARD Side B RP 230 BOARD Side A SR 825 BOARD Side B IC201 1 24 25 40 41 64 65 80 CN341 CN261 2 1 5 1 1 19 CN201 ...

Page 59: ...ber in the exploded views are not supplied Hardware mark list and accessories and pack ing materials are given in the last of the electrical parts list SECTION 8 REPAIR PARTS LIST 8 1 EXPLODED VIEWS 8 1 1 FRONT PANEL AND CABINET ASSEMBLIES The components identified by mark or dotted line with mark are criti cal for safety Replace only with part number speci fied 16 17 11 12 11 10 18 19 20 21 8 7 8...

Page 60: ...987 824 01 HOLDER JACK E580EE E780 1 X 3948 230 1 PANEL ASSY FRONT E780EG 1 X 3948 231 1 PANEL ASSY FRONT E730VC E730VP 1 X 3948 284 1 PANEL ASSY FRONT E730B 1 X 3948 285 1 PANEL ASSY FRONT E730 NC NP 1 X 3948 287 1 PANEL ASSY FRONT E630NP 1 X 3948 289 1 PANEL ASSY FRONT E735B 1 X 3948 290 1 PANEL ASSY FRONT E735NC 1 X 3948 299 1 PANEL ASSY FRONT E730EX E730UX 1 X 3948 300 1 PANEL ASSY FRONT E727 ...

Page 61: ...A MA 315 BOARD COMPLETE E730NC E735NC 52 A 6791 507 A MA 315 BOARD COMPLETE E630NP 52 A 6791 550 A MA 315 BOARD COMPLETE E630AE 53 3 970 608 21 SUMITITE B3 BV 54 A 6791 490 A RP 230 BOARD COMPLETE E580 54 A 6791 493 A RP 230 BOARD COMPLETE E630AE E727 E730 EX UX VC VP E735VC E780 54 A 6791 500 A RP 230 BOARD COMPLETE E630NP E730 B NC NP E735 B NC 55 1 782 012 11 CORD POWER 56 3 987 709 01 PANEL BN...

Page 62: ...1 PLATE LUMINOUS END SENSOR 709 3 977 536 01 PLATE LUMINOUS TOP SENSOR 710 3 970 471 01 SPRING DECK OPEN TORSION 711 A 6759 615 A PRESS BLOCK ASSY PINCH 712 3 958 455 01 SPRING PINCH TENSION 713 3 977 447 01 GEAR ELEVATOR 714 3 977 514 01 OPENER LID 715 3 977 441 01 GEAR PINCH PRESSING 716 3 977 445 01 GEAR TG8 ARM DRIVING 717 3 977 465 01 SPRING EXTENSION RVS BRAKE 718 X 3947 582 1 ARM ASSY RVS B...

Page 63: ...8 1 759 557 11 DRUM ASSY DZH 98A R E730B E735B 771 A 6746 074 G ROLLER BLOCK ASSY HC 772 X 3947 255 1 ROLLER ASSY HC 773 3 975 724 07 ARM HC 774 X 3946 855 1 SHUTTLE S ASSY 775 X 3946 856 1 SHUTTLE T ASSY 751 X 3947 581 1 BRAKE ASSY MAIN T 752 3 977 462 01 SPRING EXTENTION MAIN BRAKE 753 X 3947 573 1 ARM ASSY PENDULUM 754 X 3947 580 2 BRAKE ASSY MAIN S 755 3 977 513 02 LEVER REC PROOF 756 3 976 76...

Page 64: ...ASSY PULLEY 815 3 977 510 01 BELT RUBBER 816 3 977 440 01 WASHER STOPPER 817 3 977 439 01 GEAR CAM 818 3 977 442 01 SLIDER 819 3 977 455 01 GEAR LOADING T 820 3 977 456 03 SPRING TORSION LOAD T 821 X 3947 579 1 LEVER ASSY LOADING T 822 3 977 451 01 GEAR LOADING S 823 3 977 452 01 SPRING TORSION LOAD S 824 X 3947 578 1 LEVER ASSY LOADING S 825 X 3947 576 2 CHASSIS ASSY MECHANICAL 826 3 977 468 01 S...

Page 65: ...62 196 21 SWITCH TACT FF EXCEPT E580 S457 1 762 196 21 SWITCH TACT FF E580 S458 1 762 196 21 SWITCH TACT PAUSE S459 1 762 196 21 SWITCH TACT JOG E580 A 6791 502 A FR 127 BOARD COMPLETE E630 E727 E730 E735 A 6791 554 A FR 127 BOARD COMPLETE E780 A 6791 556 A FR 127 BOARD COMPLETE E580EG A 6791 559 A FR 127 BOARD COMPLETE E580EE Ref No 1 000 Series 3 972 888 01 HOLDER 85 FL CAPACITOR C400 1 163 809 ...

Page 66: ...MPLETE E580EE Ref No 2 000 Series 1 556 934 81 CABLE PIN EXCEPT E580 E780EE 3 960 273 01 SPACER TOP END 3 960 274 01 SPACER LED CAPACITOR C100 1 163 009 11 CERAMIC CHIP 0 001uF 10 50V C101 1 163 009 11 CERAMIC CHIP 0 001uF 10 50V C102 1 163 009 11 CERAMIC CHIP 0 001uF 10 50V C103 1 163 009 11 CERAMIC CHIP 0 001uF 10 50V C104 1 128 057 11 ELECT 330uF 20 6 3V C107 1 124 589 11 ELECT 47uF 20 16V C110...

Page 67: ...03 1 109 982 11 CERAMIC CHIP 1uF 10 10V E580 C304 1 109 982 11 CERAMIC CHIP 1uF 10 10V E580 C305 1 109 982 11 CERAMIC CHIP 1uF 10 10V C306 1 109 982 11 CERAMIC CHIP 1uF 10 10V C307 1 126 157 11 ELECT 10uF 20 16V C308 1 124 589 11 ELECT 47uF 20 16V C309 1 126 163 11 ELECT 4 7uF 20 50V C310 1 163 011 11 CERAMIC CHIP 0 0015uF 10 50V C311 1 163 011 11 CERAMIC CHIP 0 0015uF 10 50V C312 1 137 370 11 FIL...

Page 68: ... 25V EXCEPT E580EE E630 E780EE C855 1 164 489 11 CERAMIC CHIP 0 22uF 10 16V EXCEPT E580EE E630 E780EE C856 1 163 038 91 CERAMIC CHIP 0 1uF 25V EXCEPT E580EE E630 E780EE C880 1 163 017 00 CERAMIC CHIP 0 0047uF 5 50V E580EE C510 1 164 232 11 CERAMIC CHIP 0 01uF 50V C511 1 126 967 11 ELECT 47uF 20 16V C512 1 126 967 11 ELECT 47uF 20 16V C513 1 126 935 11 ELECT 470uF 20 6 3V C520 1 126 935 11 ELECT 47...

Page 69: ...7 DIODE RD6 8ES B2 D516 8 719 109 97 DIODE RD6 8ES B2 D540 8 719 109 97 DIODE RD6 8ES B2 EXCEPT E580EE E630AE E780EE D541 8 719 109 97 DIODE RD6 8ES B2 EXCEPT E580EE E630AE E780EE D542 8 719 109 97 DIODE RD6 8ES B2 E580EG E630NP E727 E730 B NP VC E735 B VC E780 EG EN D543 8 719 109 97 DIODE RD6 8ES B2 E580EG E630NP E727 E730 B NP VC E735 B VC E780 EG EN D544 8 719 109 97 DIODE RD6 8ES B2 E580EG E6...

Page 70: ...1 SHORT 0 JR022 1 216 296 91 SHORT 0 JR023 1 216 296 91 SHORT 0 JR024 1 216 296 91 SHORT 0 JR025 1 216 296 91 SHORT 0 JR026 1 216 295 91 SHORT 0 JR027 1 216 295 91 SHORT 0 JR028 1 216 296 91 SHORT 0 E580 JR029 1 216 296 91 SHORT 0 E580EE JR030 1 216 296 91 SHORT 0 JR031 1 216 295 91 SHORT 0 E580EE JR032 1 216 295 91 SHORT 0 E580 JR033 1 216 296 91 SHORT 0 JR034 1 216 295 91 SHORT 0 JR035 1 216 295...

Page 71: ...216 22 TRANSISTOR 2SA1162 E580EG E630NP E727 E730 B NP VC E735 B VC E780 EG EN Q580 8 729 422 27 TRANSISTOR 2SD601A Q E580 Q581 8 729 421 19 TRANSISTOR UN2213 E580EG Q582 8 729 421 19 TRANSISTOR UN2213 E580EG Q583 8 729 421 19 TRANSISTOR UN2213 E580EG Q585 8 729 216 22 TRANSISTOR 2SA1162 EXCEPT E580 Q660 8 729 216 22 TRANSISTOR 2SA1162 Q661 8 729 216 22 TRANSISTOR 2SA1162 Q662 8 729 216 22 TRANSIS...

Page 72: ...0 METAL CHIP 330 5 1 10W R206 1 216 037 00 METAL CHIP 330 5 1 10W R207 1 216 073 00 METAL CHIP 10K 5 1 10W R208 1 216 059 00 METAL CHIP 2 7K 5 1 10W EXCEPT E580 R208 1 216 065 91 RES CHIP 4 7K 5 1 10W E580 R209 1 216 041 00 METAL CHIP 470 5 1 10W R210 1 216 025 91 RES CHIP 100 5 1 10W R218 1 216 065 91 RES CHIP 4 7K 5 1 10W R219 1 216 053 00 METAL CHIP 1 5K 5 1 10W R221 1 216 057 00 METAL CHIP 2 2...

Page 73: ...5 00 METAL CHIP 1 8K 5 1 10W E580EG E630NP E727 E730 B NP VC E735 B VC E780 EG EN R540 1 216 025 91 RES CHIP 100 5 1 10W E580EG E630NP E727 E730 B NP VC E735 B VC E780 EG EN R541 1 216 053 00 METAL CHIP 1 5K 5 1 10W E580EG E630NP E727 E730 B NP VC E735 B VC E780 EG EN R542 1 216 053 00 METAL CHIP 1 5K 5 1 10W E580EG E630NP E727 E730 B NP VC E735 B VC E780 EG EN R545 1 216 085 00 METAL CHIP 33K 5 1...

Page 74: ...1 10W E580 R754 1 216 025 91 RES CHIP 100 5 1 10W R755 1 216 025 91 RES CHIP 100 5 1 10W R756 1 216 073 00 METAL CHIP 10K 5 1 10W R757 1 216 049 91 RES CHIP 1K 5 1 10W R850 1 247 807 31 CARBON 100 5 1 4W EXCEPT E580EE E630 E780EE R851 1 216 079 00 METAL CHIP 18K 5 1 10W EXCEPT E580EE E630 E780EE R852 1 216 083 00 METAL CHIP 27K 5 1 10W EXCEPT E580EE E630 E780EE R853 1 216 049 91 RES CHIP 1K 5 1 10...

Page 75: ...C CHIP 0 1uF 25V C284 1 163 038 91 CERAMIC CHIP 0 1uF 25V C285 1 109 982 11 CERAMIC CHIP 1uF 10 10V C286 1 128 057 11 ELECT 330uF 20 6 3V C287 1 163 239 11 CERAMIC CHIP 33PF 5 50V C288 1 163 239 11 CERAMIC CHIP 33PF 5 50V C289 1 163 038 91 CERAMIC CHIP 0 1uF 25V C298 1 164 232 11 CERAMIC CHIP 0 01uF 50V C321 1 126 967 11 ELECT 47uF 20 16V C322 1 164 232 11 CERAMIC CHIP 0 01uF 50V C323 1 164 232 11...

Page 76: ...ES CHIP 4 7K 5 1 10W EXCEPT E580 R348 1 216 033 00 METAL CHIP 220 5 1 10W EXCEPT E580 TRANSFORMER T321 1 431 100 11 TRANSFORMER BIAS OSCILLATION T331 1 423 415 11 TRANSFORMER BIAS OSCILLATION E580 A 6791 504 A SE 68 BOARD COMPLETE E730B E735B Ref No 1 000 Series CAPACITOR C970 1 163 259 91 CERAMIC CHIP 220PF 5 50V C971 1 124 257 00 ELECT 2 2uF 20 50V C972 1 163 017 00 CERAMIC CHIP 0 0047uF 5 50V C...

Page 77: ...204 1 126 933 11 ELECT 100uF 16V C205 1 126 965 11 ELECT 22uF 50V C206 1 126 947 11 ELECT 47uF 35V C207 1 126 965 11 ELECT 22uF 50V C208 1 126 925 11 ELECT 470uF 10V C251 1 126 967 11 ELECT 47uF 50V C252 1 126 183 11 ELECT 1000uF 16V C253 1 126 927 11 ELECT 2200uF 10V C254 1 126 935 11 ELECT 470uF 16V DIODE D151 8 719 043 74 DIODE AK04 D153 8 719 911 19 DIODE 1SS119 D154 8 719 043 74 DIODE AK04 D1...

Page 78: ...K E730VP 3 861 939 11 MANUAL INSTRUCTION SWEDISH E730NC E735NC 3 861 939 21 MANUAL INSTRUCTION FINNISH E730NC E735NC 3 861 939 31 MANUAL INSTRUCTION DANISH E730NC E735NC 3 861 940 11 MANUAL INSTRUCTION FRENCH E630NP 3 861 940 21 MANUAL INSTRUCTION GERMAN E630NP 3 861 940 31 MANUAL INSTRUCTION SPANISH E630NP 3 861 940 41 MANUAL INSTRUCTION DUTCH E630 3 861 940 51 MANUAL INSTRUCTION SWEDISH E630NP 3...

Page 79: ... 128 Sony Corporation Home A V Products Company 9 921 674 11 SLV E580 E630 E727 E730 E735 E780 98B0566 1 Printed in Japan 1998 2 Published by General Engineering Dept Osaki East ...