Sony SPP-N1001, Service Manual

Page 1: ...48 mm Antenna Approx 1 1 8 inches approx 27 mm SPP N1001 Antenna Approx 1 15 16 inches approx 48 mm SPP N1003 Mass Approx 5 5 oz approx 155 g battery included Base unit Power source DC 9V from AC power adaptor Battery charging time Approx 12 hours Dimensions Approx 3 7 8 x 2 1 8 x 8 3 8 inches w h d approx 97 x 52 x 212 mm SPP N1001 Approx 4 1 4 x 2 1 8 x 8 3 8 inches w h d antenna excluded approx...

Page 2: ...UMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY Flexible Circuit Board Repairing Keep the temperature of the soldering iron around 270 C during repairing Do not touch the soldering iron on the same conductor of the circuit board within 3 times Be careful not to apply force on the conductor when soldering or unsoldering Notes on chip component replacement Never reuse a dis...

Page 3: ... 3 SECTION 1 GENERAL This section is extracted from instruction manual ...

Page 4: ... 4 ...

Page 5: ... 5 SPP N1003 ...

Page 6: ...ment can be removed using the following procedure Cabinet upper Base unit Base main board Cabinet rear Handset Jack board SPP N1003 only Hand main board 2 Claw 1 Screw P 3x8 1 Screws P 3x8 Cabinet lower Cabinet lower Cabinet upper Cabinet upper 3 2 Screws BTP 2 6x8 1 Screws BTP 2 6x8 Cabinet lower 4 White Red 3 Remove solder Base main board ...

Page 7: ...BOARD SPP N1003 ONLY 2 Screws BTP 2 6x12 1 4 3 Claws 3 Claws Cabinet front Cabinet rear Cabinet front Cabinet rear Lid battery case Cabinet front Cabinet rear 1 Screws BTP 2 6x8 2 Claws 3 Cabinet front Cabinet rear Jack board CN801 ...

Page 8: ... 8 Cabinet front Cover antenna 4 Black Red 1 Remove solder 2 Screws BTP 2 6x10 Hand main board 3 2 5 HAND MAIN BOARD ...

Page 9: ...UAL TEST MODE 1 Handset Manual Test Mode Startup Procedure 1 Hold down the TALK key for at least 2 seconds while pressing the 0 and 1 keys in idle 2 The call bell rings for half a second 500 msec as test mode starts up Status after startup is called Test Idle mode 2 Detecting Electromagnetic Intensity RSSI After test mode starts up electromagnetic intensity RSSI is mea sured The TALK led lights up...

Page 10: ...de press the star key in test idle mode Pressing the OFF key after entering destination check mode returns the operation to test idle mode Battery Lighted Key Mexican model ON ON Cenreal South American model OFF OFF US Canadian model BLINK OFF 6 BatteryVoltageTest Mode To enter battery voltage test mode press the pound key in test idle mode In this mode the TALK LED lights up when the battery is l...

Page 11: ...e PAGE key HANDSET LOCATOR and make the channel settings Default CH 1 2 RX Carrier Adjustment 1 Start up the test mode according to the Manual Test Mode 2 Set the signal generator to Setting1 and the audio analyzer to DIST mode Turn T401 and adjust so that the output level is near maximum and the DC voltage of TP404 is 1 1 volts Check that the output level on the audio analyzer is within the stand...

Page 12: ...er adjustment IC401 t IC401 rl RV401 RSSI H Sensitivity adjustment BASE MAIN BOARD SIDE B BASE MAIN BOARD SIDE A frequency counter audio analyzer oscilloscope FM RF signal generator TP406 ANT TP407 RF GND TP406 ANT TP407 RF GND TP406 ANT TP407 RF GND TP404 AF OUT digital voltmeter digital voltmeter Connection and adjustment location ...

Page 13: ...Test Mode Startup Procedure See page 9 2 Press the CHANNEL key and make the channel settings De fault CH 1 2 RX Carrier Adjustment Set the signal generator to Setting1 and set the audio analyzer to AC LEVEL mode Turn T401 and adjust so that the output level is near maximum and so the DC voltage of adjust TP403 AF OUT is 1 1 V Check that the output level on the audio analyzer is within the standard...

Page 14: ...01 TX Frequency adjustmernt T401 RX Carrier adjustment RV401 RSSI H Sensitivity adjustment HAND MAIN BOARD SIDE A HAND MAIN BOARD SIDE B TP401 ANT TP402 RF GND TP401 ANT TP402 RF GND audio analyzer digital voltmeter FM RF signal generator frequency counter oscilloscope Connection and adjustment location ...

Page 15: ...TMF IC 21 Not used OPEN 22 DP O Pulse dial output 23 BATT V I Power voltage input 24 RSSI I RSSI volatile detection input 25 PAGE KEY I Key input 26 TX POWER O TX power control output 27 Not used OPEN 28 TX VCO O TX VCO power supply control output 29 Not used OPEN 30 RING DET I Ringer detection input 31 CHG IN I Battery charge detection input 32 TX DATA PU O TX data terminal pull up output 33 TX D...

Page 16: ... I RSSI voltage detection input 25 BAT ALM I Battery low voltage detection input 26 TX POW O TX power control output 27 TEST OUT O Test mode command output 28 SPEAKER MUTE O Mute signal output for head set N1003 29 RX POW O RX power control output 30 POW DET I Power failure detection input 31 CHG IN I Battery charge detection input 32 TX DATA PU O TX data terminal pull up output 33 TX DATA O TX da...

Page 17: ... 17 18 SPP N1001 N1003 5 2 BLOCK DIAGRAMS BASE UNIT SECTION Signal path N RX O TX P bell Abbreviation CND Canadian C SA Central and South America ...

Page 18: ... 19 20 SPP N1001 N1003 5 3 BLOCK DIAGRAMS HANDSET SECTION Signal path N RX O TX P bell Abbreviation CND Canadian C SA Central and South America ...

Page 19: ...MJ201 C501 L101 L102 C402 C102 C212 IC501 Q404 IC401 FL401 Q501 D401 D402 Q406 RV401 IC502 Q405 Q402 Q403 Q502 C403 C446 C448 C449 C443 C442 C444 C430 C429 C473 C453 C451 C452 C450 C447 C454 C482 C421 C420 C419 C422 C423 C426 C424 C440 L409 C414 C413 C456 C436 C433 C435 C427 C460 C463 C462 C468 C466 C467 C214 C222 C510 C508 C509 C511 C503 C504 C513 C514 C506 C505 C476 C469 C411 C512 C471 R401 R404...

Page 20: ...ulated dc power supply from external power voltage jack J101 Voltages and waveforms are dc with respect to ground in service mode Voltages are taken with a VOM Input impedance 10 MΩ Voltage variations may be noted due to normal produc tion tolerances Waveforms are taken with a oscilloscope Voltage variations may be noted due to normal produc tion tolerances z Waveform 1 IC501 qh X OUT VOLT DIV 0 1...

Page 21: ... 636 RECHAGEABLE BATTERY PACK BP T50 DC 2 4V 600mAh BLK RED CHANNEL RINGER S704 SPEED DIAL REDIAL PAUSE S702 S716 PGM S703 D701 D702 D701 704 BACK LIGHT 0 S717 S718 S719 1 4 7 2 5 8 3 6 9 S713 S714 S715 S709 S710 S711 S705 S706 S707 S701 S708 S712 FLASH TALK OFF 1 5 10 13 14 15 20 25 26 40 45 50 52 39 35 30 27 A JACK BOARD CN801 Page 29 SPP N1003 SP401 SPEAKER SPP N1001 SPP N1003 SPP N1001 SPP N10...

Page 22: ... 27 28 SPP N1001 N1003 5 7 SCHEMATIC DIAGRAM HANDSET SECTION z Refer to page 26 for Waveform z Refer to page 26 for Notes ...

Page 23: ...m external power voltage jack J901 Voltages are dc with respect to ground in service mode Voltages are taken with a VOM Input impedance 10 MΩ Voltage variations may be noted due to normal produc tion tolerances Waveforms are taken with a oscilloscope Voltage variations may be noted due to normal produc tion tolerances Signal path N RX O TX 02 BCE ECB Q801 BCE YEL WHT BLK BLU ORG RED BWN A HAND MAI...

Page 24: ...l and South America Les composants identifiés par une marque 0 sont critiques pour la sécurité Ne les remplacer que par une pièce portant le numéro spécifié The components identified by mark 0 or dotted line with mark 0 are critical for safety Replace only with part number specified 1 3 046 093 01 CABINET LOWER GRAY 1 3 046 093 11 CABINET LOWER WHITE N1001 CND 2 3 936 696 21 FOOT RUBBER 3 3 046 09...

Page 25: ... N1001 CND 56 3 220 112 01 CUSHION RECEIVER 57 3 046 101 01 HOLDER SP GRAY 57 3 046 101 11 HOLDER SP WHITE N1001 CND 58 3 046 099 01 CABINET REAR GRAY N1001 58 3 046 099 11 CABINET REAR WHITE N1001 CND 58 3 047 941 01 CABINET REAR GRAY N1003 59 3 046 100 01 LID BATTERY CASE GRAY 59 3 046 100 11 LID BATTERY CASE WHITE N1001 CND 60 A 3622 433 A JACK BOARD COMPLETE N1003 61 3 047 943 01 COVER HEADSET...

Page 26: ... not supplied not supplied not supplied 6 3 HEAD SET SECTION SPP N1003 ONLY 101 X 3379 350 1 HEAD SET ASSY N1003 102 3 220 095 01 EAR PAD N1003 103 3 893 942 21 SCREW 1 7X5 TAPPING B N1003 104 1 529 840 11 SPEAKER N1003 105 1 757 133 11 CORD WITH PLUG N1003 D901 8 719 069 55 DIODE UDZS TE17 5 6B N1003 MIC501 1 542 260 11 MICROPHONE ELECTRET CONDENSER N1003 ...

Page 27: ...V C412 1 162 970 11 CERAMIC CHIP 0 01uF 10 25V C413 1 162 970 11 CERAMIC CHIP 0 01uF 10 25V C414 1 162 921 11 CERAMIC CHIP 33PF 5 50V C415 1 162 970 11 CERAMIC CHIP 0 01uF 10 25V C416 1 126 965 11 ELECT 22uF 20 50V C417 1 162 968 11 CERAMIC CHIP 0 0047uF 10 50V C418 1 164 227 11 CERAMIC CHIP 0 022uF 10 25V C419 1 162 913 11 CERAMIC CHIP 8PF 0 50PF 50V C420 1 162 910 11 CERAMIC CHIP 5PF 0 25PF 50V ...

Page 28: ...YPE D402 8 719 080 33 DIODE HVU 355BTRF A TYPE D402 8 719 081 59 DIODE BB145B 115 A TYPE D403 8 719 109 74 DIODE RD4 3ES B1 D502 8 719 980 67 LED MVR3338S LINE CHARGE D503 8 719 975 40 DIODE RB411D FILTER FL401 1 781 934 11 FILTER SAW FL402 1 781 936 11 FILTER CERAMIC FL403 1 781 936 11 FILTER CERAMIC IC IC401 8 759 672 68 IC IC TB31261AF EL IC501 8 759 683 37 IC IC TMP87C847U 1K06 IC502 8 759 679...

Page 29: ...1 16W R426 1 216 837 11 METAL CHIP 22K 5 1 16W R427 1 216 814 11 METAL CHIP 270 5 1 16W R428 1 216 797 11 METAL CHIP 10 5 1 16W R429 1 414 229 11 INDUCTOR 0uH R430 1 216 816 11 METAL CHIP 390 5 1 16W R431 1 216 811 11 METAL CHIP 150 5 1 16W R432 1 216 833 11 METAL CHIP 10K 5 1 16W R434 1 216 825 11 METAL CHIP 2 2K 5 1 16W R436 1 216 821 11 METAL CHIP 1K 5 1 16W R437 1 216 832 11 METAL CHIP 8 2K 5 ...

Page 30: ...IP 5PF 0 25PF 50V C431 1 162 904 11 CERAMIC CHIP 0 5PF 0 25PF 50V C432 1 162 908 11 CERAMIC CHIP 3PF 0 25PF 50V C433 1 162 910 11 CERAMIC CHIP 5PF 0 25PF 50V C434 1 162 970 11 CERAMIC CHIP 0 01uF 10 25V C435 1 162 970 11 CERAMIC CHIP 0 01uF 10 25V C436 1 162 968 11 CERAMIC CHIP 0 0047uF 10 50V C437 1 164 227 11 CERAMIC CHIP 0 022uF 10 25V C438 1 162 964 11 CERAMIC CHIP 0 001uF 10 50V C439 1 162 96...

Page 31: ...04 1 414 735 21 INDUCTOR 5 6nH L405 1 469 632 21 INDUCTOR 15nH A TYPE L405 1 469 633 21 INDUCTOR 18nH B TYPE L406 1 414 717 21 INDUCTOR 2 2nH L407 1 414 737 11 INDUCTOR 8 2nH L408 1 414 717 21 INDUCTOR 2 2nH L409 1 469 632 21 INDUCTOR 15nH A TYPE L409 1 469 633 21 INDUCTOR 18nH B TYPE L410 1 414 721 11 INDUCTOR 10nH L411 1 412 987 31 INDUCTOR 4 7uH L501 1 412 955 11 INDUCTOR 22uH MICROPHONE MIC401...

Page 32: ... 851 11 METAL CHIP 330K 5 1 16W R503 1 216 845 11 METAL CHIP 100K 5 1 16W R504 1 216 845 11 METAL CHIP 100K 5 1 16W N1001 CND C SA N1003 US CND R505 1 216 857 11 METAL CHIP 1M 5 1 16W R506 1 216 845 11 METAL CHIP 100K 5 1 16W R508 1 216 861 11 METAL CHIP 2 2M 5 1 16W R509 1 216 849 11 METAL CHIP 220K 5 1 16W R512 1 216 821 11 METAL CHIP 1K 5 1 16W R513 1 216 821 11 METAL CHIP 1K 5 1 16W R514 1 216...

Page 33: ...UBBER KEY 60 A 3622 433 A JACK BOARD COMPLETE N1003 104 1 529 840 11 SPEAKER N1003 105 1 757 133 11 CORD WITH PLUG N1003 ANT1 1 754 156 11 ANTENNA TELESCOPIC GRAY ANT1 1 754 156 21 ANTENNA TELESCOPIC WHITE N1001 CND BZ601 1 529 767 11 BUZZER D901 8 719 069 55 DIODE UDZS TE17 5 6B N1003 SP401 1 529 677 21 SPEAKER 2 8cm MIC401 1 542 118 11 MICROPHONE ELECTRET CONDENSER MIC501 1 542 260 11 MICROPHONE...

Page 34: ...EL HAS BEEN ADDED FOR SPP N1001 z ECHANGE OF BOARDS BASE MAIN BOARD 1 678 635 12 1 681 415 11 HAND MAIN BOARD 1 678 636 12 1 681 416 11 US Model SPP N1003 Canadian Model SPP N1001 N1003 E Model SPP N1001 9 927 979 81 2001E0200 1 2001 5 Sony Corporation Personal Audio Company Shinagawa Tec Service Manual Production Group ...

Page 35: ...t 1 Refer to original service nanual 9 927 979 11 previously issued for other information NEW TYPE IDENTIFICATION Serial No of the changed model SPP N1001 Canadian model 500 001 and later Argentina model Gray 513 113 and later Argentina model White 515 213 and later Central and South America model 504 001and later Mexican model 518 813 and later SPP N1003 US model 500 001and later Canadian model ...

Page 36: ...407 C441 C439 C438 C437 C418 C428 C461 C457 C502 C507 R101 R221 R450 R313 R414 R513 R217 R406 R438 R405 R436 R437 R421 R423 R420 R415 R410 R425 R503 TP513 Q211 TP101 TP102 C455 C417 C401 R419 R102 C221 C406 C408 R212 R213 TP110 TP111 R208 R203 R211 C446 R306 C301 C101 TP409 TP408 R413 PH201 D201 R201 R202 C202 RY201 X501 D211 FL402 FL403 C464 C470 C434 T201 CT501 C201 C211 C103 C501 D501 L101 L102...

Page 37: ...04 R208 R431 R449 C448 R430 R429 R425 R419 C446 C403 L411 5 6µH C404 C402 R507 C501 C509 C510 C511 C513 C103 C102 C464 C215 C429 R447 R418 C211 C451 C454 D402 0 022 RD5 6ES T1 220 2SD1664 T1 00 QR 47 4 7k 1SS133T 77 PS2501 1 L 33k 1SS133T 77 0 47 250V 150 6 8k 0 001 500V 0 033 10 50V 10k 2SC2412K T 0 1 MVR3338S 330 100k 10k 22k 100k 120k 120k 120k 2 2k 0 01 2SC2412K T 0 01 20p 8MHz 1k 100k 100k 22...

Page 38: ... R521 R529 R528 R536 R524 R511 R523 R535 R538 R537 R604 R704 R702 R701 R703 R506 R508 R509 R501 R442 R406 R705 R443 R444 R516 R517 R515 R514 R503 R502 R505 R504 R531 R530 R512 R513 R306 R532 R539 R440 R441 R445 R407 R446 R409 R411 R418 R449 R434 R432 R453 R433 R452 R601 TP704 TP701 TP702 TP703 TP520 TP303 TP304 C304 C511 C505 C402 R900 C458 C436 C425 R459 C441 C422 R410 R423 Q403 D501 Q502 Q504 Q5...

Page 39: ...p 4MHz 100k 100k 0 01 220k 0 01 1k 0 01 0 01 33p 0 1 0 01 100k 100k 100 1 2 2M 180k 1 50V 5 6nH 100k 100k 100k 22k 2 2k 10k 560k 1SS355TE 17 BUZZER MVR3338S 10 7MHZ 2SA1037AK T146 QR S 80819ANU VDD GND 560k 2P 0 047 RB411D T146 100k 2SA1037AK T146 QR 2SC5065 Y TE85L TX VT 120k RX VT RF GND 2SC5013 T1 0 0 1 100k ANT ANTENNA 2SC5065 Y TE85L AF OUT 2SC2412K T 146 QR 2SA1037AK T146 QR 2SC2412K T 146 Q...

Page 40: ...ar une marque 0 sont critiques pour la sécurité Ne les remplacer que par une pièce portant le numéro spécifié The components identified by mark 0 or dotted line with mark 0 are critical for safety Replace only with part number specified 1 3 046 093 01 CABINET LOWER GRAY 1 3 046 093 11 CABINET LOWER WHITE N1001 CND AR 2 3 936 696 21 FOOT RUBBER 3 3 046 095 01 LENS 4 3 046 094 01 BUTTON H L GRAY 4 3...

Page 41: ...HITE N1001 CND AR 56 3 220 112 01 CUSHION RECEIVER 57 3 046 101 01 HOLDER SP GRAY 57 3 046 101 11 HOLDER SP WHITE N1001 CND AR 58 3 046 099 01 CABINET REAR GRAY N1001 58 3 046 099 11 CABINET REAR WHITE N1001 CND AR 58 3 047 941 01 CABINET REAR GRAY N1003 59 3 046 100 01 LID BATTERY CASE GRAY 59 3 046 100 11 LID BATTERY CASE WHITE N1001 CND AR 60 A 3622 433 A JACK BOARD COMPLETE N1003 61 3 047 943 ...

Page 42: ...PF 5 50V C417 1 162 968 11 CERAMIC CHIP 0 0047uF 10 50V C418 1 164 227 11 CERAMIC CHIP 0 022uF 10 25V C419 1 162 912 11 CERAMIC CHIP 7PF 0 5PF 50V C420 1 162 910 11 CERAMIC CHIP 5PF 0 25PF 50V C421 1 162 910 11 CERAMIC CHIP 5PF 0 25PF 50V C422 1 162 912 11 CERAMIC CHIP 7PF 0 5PF 50V C426 1 162 910 11 CERAMIC CHIP 5PF 0 25PF 50V C427 1 162 970 11 CERAMIC CHIP 0 01uF 10 25V C428 1 162 970 11 CERAMIC...

Page 43: ...L6 Q303 8 729 120 28 TRANSISTOR 2SC1623 L5L6 Q401 8 729 026 61 TRANSISTOR 2SC5013 T1FB Q402 8 729 052 77 TRANSISTOR 2SC5065 Y TE85L Q403 8 729 052 77 TRANSISTOR 2SC5065 Y TE85L Q404 8 729 052 77 TRANSISTOR 2SC5065 Y TE85L Q405 8 729 052 77 TRANSISTOR 2SC5065 Y TE85L Q406 8 729 016 90 TRANSISTOR 2SA1179R M5M6 TB Q407 8 729 230 49 TRANSISTOR 2SC2712 YG Q501 8 729 230 49 TRANSISTOR 2SC2712 YG Q502 8 ...

Page 44: ...R515 1 216 835 11 METAL CHIP 15K 5 1 16W R516 1 216 839 11 METAL CHIP 33K 5 1 16W R517 1 216 849 11 METAL CHIP 220K 5 1 16W R518 1 216 857 11 METAL CHIP 1M 5 1 16W R519 1 216 833 11 METAL CHIP 10K 5 1 16W R530 1 216 835 11 METAL CHIP 15K 5 1 16W R531 1 216 835 11 METAL CHIP 15K 5 1 16W R532 1 216 835 11 METAL CHIP 15K 5 1 16W R533 1 216 846 11 METAL CHIP 120K 5 1 16W R534 1 216 846 11 METAL CHIP 1...

Page 45: ...068uF 10 16V C466 1 107 826 11 CERAMIC CHIP 0 1uF 10 16V C467 1 107 826 11 CERAMIC CHIP 0 1uF 10 16V C468 1 162 970 11 CERAMIC CHIP 0 01uF 10 25V C469 1 162 921 11 CERAMIC CHIP 33PF 5 50V C470 1 109 982 11 CERAMIC CHIP 1uF 10 10V C472 1 127 760 11 CERAMIC CHIP 4 7uF 10 6 3V N1001 C474 1 162 921 11 CERAMIC CHIP 33PF 5 50V C475 1 162 968 11 CERAMIC CHIP 0 0047uF 10 50V C476 1 107 826 11 CERAMIC CHIP...

Page 46: ... 5 1 16W R422 1 216 827 11 METAL CHIP 3 3K 5 1 16W R423 1 216 805 11 METAL CHIP 47 5 1 16W R424 1 216 833 11 METAL CHIP 10K 5 1 16W R426 1 216 797 11 METAL CHIP 10 5 1 16W R428 1 216 816 11 METAL CHIP 390 5 1 16W R429 1 216 829 11 METAL CHIP 4 7K 5 1 16W R431 1 216 825 11 METAL CHIP 2 2K 5 1 16W R432 1 216 821 11 METAL CHIP 1K 5 1 16W R433 1 216 832 11 METAL CHIP 8 2K 5 1 16W R434 1 216 845 11 MET...

Page 47: ...1 16W VARIABLE RESISTOR RV401 1 225 907 21 RES ADJ CERMET 3 TYPE 100K RSSI H SENS SWITCH S501 1 692 989 11 SWITCH SLIDE VOL GRAY S501 1 786 146 11 SWITCH SLIDE VOL WHITE N1001 CND AR TRANSFORMER T401 1 424 737 11 COIL DETECTION RX DET VIBRATOR X501 1 795 248 11 VIBRATOR CRYSTAL 4MHz ACCESSORIES PACKING MATERIALS 0 1 476 067 11 ADAPTOR AC AC T125 N1001 AR 0 1 476 621 11 ADAPTOR AC AC T127 N1001 CND...

Page 48: ...15 SPP N1001 N1003 ...

Page 49: ...jump to the revised page Also clicking the version at the upper right on the revised page allows you to jump to the next revised page Ver Date Description of Revision 1 1 2001 05 SUPPLEMENT 1 Argentina model added for SPP N1001 Change of boards ENG 01005 1 0 2000 08 New ...