Sony VAIO PCG-R505AFE, Service Manual

Page 1: ...SERVICE MANUAL Confidential Notebook Computer PCG R505AFE S400 9 872 290 01 Ver 1 2001J Revision History is ap pended to the end of this manual Update For American Area Latin Model Lineup PCG R505AFE ...

Page 2: ... keep it away from hot or high voltage parts When mounting parts or routing wires therefore be sure to duplicate the original layout 4 Inspect after completing service After servicing inspect to make sure that all screws components and wiring have been returned to their original condition Also check the area around the repair location to ensure that repair work has caused no damage and confirm saf...

Page 3: ... R 1 6 10 CNX 119 Board 1 7 11 Modem Card 1 7 12 CNX 121 Board 1 8 13 DC Fan 1 8 14 MBX 48 Board 1 9 15 Heatsink CPU 1 9 16 CNX 120 Board LCD Section CNX 131 Board 1 10 17 Bezel 1 11 18 LCD Unit 1 11 19 LEX 29 Board Inverter Unit 1 12 to 1 12 CHAPTER 2 SELF DIAGNOSTICS 2 1 Please confirm Self Diagnostics method which will be informed you with distribution of Self Diagnostics software CHAPTER 3 BLO...

Page 4: ... SECTION P 1 3 COVER BOTTOM LF LR R P 1 5 FRAME HOUSING P 1 6 SWX 72 BOARD ENCODER ROTARY IFX 141 BOARD P 1 3 SWX 76 BOARD P 1 6 P 1 3 TOUCH PAD P 1 3 P 1 6 CNX 119 BOARD SPEAKER L R P 1 7 CNX 121 BOARD P 1 8 MBX 48 BOARD P 1 9 HEATSINK CPU P 1 9 DC FAN P 1 8 CNX 120 BOARD P 1 10 CNX 131 BOARD P 1 10 LEX 29 BOARD P 1 12 LCD SECTION P 1 10 LCD UNIT P 1 11 INVERTER UNIT P 1 12 MODEM CARD P 1 7 P 1 4...

Page 5: ... M2X6 1 2 Main Electrical Parts Location Diagram 1 3 Removal 1 Key Board Unit CNX 131 Board LEX 29 Board Inverter Unit Modem Card SWX 76 Board Speaker R Speaker L CNX 119 Board SWX 72 Board IFX 141 Board MBX 45 Board CNX 121 Board DC Fan Encoder Rotary Battery Touch Pad HDD LCD Unit ...

Page 6: ... Board Encoder Rotaly Touch Pad 3 Flexible Flat Cable 10 core Palm Rest Section 1 M2X6 1 M2X6 2 1 Flexible Flat Cable 10 core 3 M2X4 6 9 4 5 M1 4X3 5 7 Claw 7 Claw 7 Claw 7 Claw Touch Pad 2 Flexible Flat Cable 12 core 8 Escutcheon TP SWX 72 Board Encoder Rotary ...

Page 7: ...1 4 PCG R505AFE AM Confidential 4 M2X4 1 Flexible Flat Cable 12 core 2 Claw 3 Cover Bottom LF IFX 141 Board 5 4 IFX 141 Board 5 Battery 1 Harness Nickel Hydrogen Battery 2 ...

Page 8: ...05AFE AM Confidential 1 Claw 3 Claw 3 Claw 5 Claw Cover Bottom LF Cover Bottom LR Cover Bottom R Assy 2 4 6 6 M3X4 2 M2X4 4 M3X4 1 FPC HDD 7 Bracket HDD F 5 Bracket HDD R HDD 30 GB 3 6 HDD 7 Cover Bottom LF LR R ...

Page 9: ... four claws and remove the cover BP 3 Undo four claws and remove the cover BP 4 M2X6 Frame Housing 5 1 Harness 2 Flexible Flat Cable 8 core 8 Speaker Bracket 6 Speaker Bracket 4 Harness 2 Tapping 2X4 5 Button Power 1 Flexible Flat Cable 8 core SWX 76 Board 9 3 7 Speaker L Speaker R ...

Page 10: ...1 7 PCG R505AFE AM Confidential 1 M2X2 5 1 M2X2 5 4 Harness 2P 3 Modem Card 2 Connector 10 CNX 119 Board 11 Modem Card 3 Flexible Flat Cable NI Shield 20P 1 M2X4 2 CNX 119 Board ...

Page 11: ...1 8 PCG R505AFE AM Confidential DC Fan With Heatsink 2 M2X6 2 M2X6 1 Harness 3 12 CNX 121 Board 13 DC Fan 1 M2X4 3 4 Flexible Flat Cable 10 core CNX 121 Board 2 Shield CNX1 ...

Page 12: ...er MBX 0 RJ 45 For Internal Harness MBX 48 Board 3 Harness 6 Shield MBX1 1 P2X3 2 3 Bracket CPU Heatsink CPU The heatsink CPU must be installed with the thermal sheet CPU in soft state to protect the CPU from the stress For this purpose with the thermal sheet CPU pasted warm the heatsink CPU to about 70 C and when the thermal sheet CPU has become soft install the heatsink CPU on the main board ...

Page 13: ...FE AM Confidential 16 CNX 120 Board LCD Section CNX 131 Board 8 M2X4 5 M2X5 1 M2X5 6 M2X5 7 M2X4 0 Harness Power 3P qd Cover BBL CNX 131 Board 3 Harness 2P LCD Section CNX 120 Board 4 Harness LCD 9 2 qa qs Cover BBR ...

Page 14: ...al 17 Bezel 18 LCD Unit 1 Cover DR 2 Cover DL 5 Claw 5 Claw 5 Claw 5 Claw 5 Claw 6 4 M2X5 4 M2X5 3 Hole Blind Side 3 Hole Blind Side Housing Bezel Assy 6 M2X3 4 M2X3 7 Bracket LCD L 5 Bracket LCD R 1 Harness LCD Unit 3 Harness LCD 2 ...

Page 15: ...1 12 PCG R505AFE AM Confidential END 19 LEX 29 Board Inverter Unit 3 Harness 5 Harness 6 Harness 1 M2X3 2 4 Inverter Unit LEX 29 Board ...

Page 16: ...2 1 PCG R505AFE AM Confidential CHAPTER 2 SELF DIAGNOSTICS ATTENTION Please confirm Self Diagnostics method which will be informed you with distribution of Self Diagnostics software END ...

Page 17: ...DCONN SONY 12 XGA LCD INVERTER Cable ROW 0 1 ROW 2 3 CLKGEN IMI C9835 Ether PHY Ether PHY KeyBoard Membrane RJ11 JOG Contro ller JOG Controller Cable Primary IDE On Board Memory VGA DB 15 Printerx1 Serialx1 FDD x1 USB1 CD ROM RW DVD USB A CONN x1 LPC Audio AD1881A Audio AD1881A Memory Stick Mod ule Memory Stick Mod ule RJ45 LAN A1 DC IN CONN i LINK0 i LINK0 LAN A0 LAN LAN A1 LAN AC LINK RJ11 AMP H...

Page 18: ...LAY 1 3 CN2801 CN4401 DC IN CNX 131 BOARD SIDE A 1 3 CN4402 1 20 CN1710 10 1 CN4301 1 12 CN3051 1 10 CN2003 1 12 CN4501 1 10 CN4701 1 12 CN4702 S4703 S4701 S4702 S4704 ENCODER ROTALY SWX 72 BOARD SIDE A EXTENSION MEMORY MODULE PCGA MM64N MM128N MM256N 1 2 59 60 61 62 143 144 CN502 1 31 CN701 2 100 1 99 CN1401 LCD LEX 29 BOARD SIDE A CN4901 INVERTER UNIT 2 8 1 7 CN2004 8 1 CN4801 CN4802 2 1 SPEAKER...

Page 19: ... are not stocked since they are seldom required for routine service Some delay should be anticipated when ordering these items When the same reference numbers are written down in the list please use the one listed in the first place as the main part The components identified by mark 0 or dotted line with mark 0 are critical for safety Replace only with part number specified ...

Page 20: ...44 492 51 ACE M2 DIA 4 6 LOCK 2X3 5 B14 4 645 016 11 ACE M2 DIA 4 6 LOCK 2X3 5 Ref No Part No Description Ref No Part No Description 1 A 8066 926 A COMPLETE PWB SWX 72 2 1 757 785 11 FLEXIBLE FLAT CABLE 10 CORE 3 1 476 060 32 ENCODER ROTARY 4 4 652 922 03 BRACKET JOG 5 4 652 940 02 DETECTOR LATCH 6 4 652 921 04 BUTTON PAD R 7 4 652 920 04 BUTTON PAD L 8 4 652 935 02 LENS PALM REST 9 4 652 907 03 H...

Page 21: ... B1 B12 B12 B1 B9 B7 B7 49 76 75 80 48 46 45 44 43 73 39 40 41 60 59 54 55 56 58 57 61 62 76 77 63 33 71 34 82 65 32 64 30 66 31 28 29 B1 36 37 B8 B3 B3 35 74 38 72 81 18 20 25 26 27 6 P B11 42 70 69 5 B12 5 4 3 ws 3 6 6 qh 4 8 8 9 wg qk ql ql qk 9 qd qf qs w 7 wf wf 7 wd wd ws 0 qa qs qg qf qg qh qj qj 83 w wa wg wh wh wj To paste the thermal sheet CPU 65 to the heatsink CPU warm the ther mal she...

Page 22: ... BRACKET LCDL 109 A 8058 456 A LCD 12 1 H S 110 4 652 900 02 TILT UNIT L 111 X 4623 573 1 HOUSING DISPLAY ASSY 112 4 652 901 03 TILT UNIT R 113 1 476 317 12 INVERTER UNIT 114 A 8066 930 A COMPLETE PWB LEX 29 115 4 652 899 01 BRACKET LCDR 116 1 961 063 11 HARNESS LCD 117 4 652 903 01 COVER DR 119 4 659 588 01 LABEL ID LA B4 4 643 356 01 SCREW M2X5 B13 4 645 016 01 ACE M2 DIA 4 6 LOCK 2X3 C C B 1 1 ...

Page 23: ...C 4 658 993 01 QUICK START R505 LA LOOK AT EXPLODED VIEWS OF THE PART 208 PCGA DSM5 The components identified by mark 0 or dotted line with mark 0 are critical for safety Replace only with part number specified 201 Power Cord 203 Battery Pack 204 AC Adaptor 208 Docking Station PCGA DSM5 The main unit is not assigned with a part number Refer to the PCGA DSD5 DSM5 Service Manual 9 872 201 11 ...

Page 24: ...G R505JSK PCG R505JSP PCG R505AFE 9 872 290 01 Additional Model American Area North Central and South Americas PCG R505AFE AM This manual and the constituent data may not be replicated copied nor reprinted in whole or in part without prior written authorization of Sony Corporation List of PCG R505 Series for American Area As of October 2001 Sony Corporation 9 872 290 01 English 2001J0500 1 2001 So...

Page 25: ...Revision History Suffix Ver Date Contents QM No Remarks Confidential PCG R505AFE AM 01 Ver 1 2001 10 22 First Edition ...