Sony VAIO PCG-XG500, Service Manual

Page 1: ...Confidential PCG XG500 XG700 US Model Canadian Model SERVICE MANUAL NOTEBOOK COMPUTER 9 872 177 11 S400 Illust PCG XG700 ...

Page 2: ...t 4 Inspect after completing service After servicing inspect to make sure that all screws components and wiring have been returned to their original condition Also check the area around the repair location to ensure that repair work has caused no damage and confirm safety 5 When replacing chip components Never reuse components Also remember that the negative side of tantalum capacitors is easily d...

Page 3: ...Section XG500 Model Made by SA 1 9 1 Flash Panel Bezel Housing Assy 1 9 2 LCD Unit Inverter Assy LCD Cable 1 10 to 1 10 CHAPTER 2 SELF DIAGNOSTICS 2 1 Required Tools and Peripheral Devices 2 1 2 2 Tools and Peripheral Device Connection 2 3 2 3 Starting up the Service Diagnostics 2 4 2 4 Outline of Service Diagnostics Functions 2 4 2 5 Inspecting Windows 2 8 2 6 Self diagnostics Change History 2 8 ...

Page 4: ...6 CPU CNX 74 BOARD PWS 7 BOARD P 1 6 P 1 4 P 1 4 HOU PALM REST FLAP BASE PLATE SO DIMM P 1 6 IFX 69 BOARD P 1 3 P 1 3 HDD P 1 5 P 1 5 P 1 5 LITHIUM BATTERY CNX 75 BOARD SPEAKER ASSY P 1 6 P 1 6 I O BRACKET P 1 6 P 1 6 P 1 6 IFX 76 BOARD RO 38 BOARD PC CARD CONNECTOR P 1 6 MBX 43 BOARD P 1 5 MODULAR JACK XG700 Model XG500 Model P 1 7 P 1 9 P 1 7 P 1 9 P 1 8 P 1 10 P 1 8 P 1 10 P 1 8 P 1 10 IFX 70 B...

Page 5: ...PCG XG500 XG700 UC Confidential 1 3 Removal 1 Hinge Cover 2 Keyboard Unit 1 Hinge Cover L 1 Hinge Cover R 2 3 1 0 Number P3 Kind Screw M2 2 3 4 Keyboard Unit Latch Key MBX 43 Board CN902 Clip or the like 5 ...

Page 6: ...ou Flap Assy Flap Base Plate 1 Special Head Screws x9 2 4 3 5 6 HDD Assy Hou Flap Assy Special Head Screws B M2 X4 X2 MBX 43 Board CN1101 Flap Base Plate 4 Flap Base Plate 1 Special Head Screws M2 x4 3 Screws M2 EG x2 3 Screws M2 EG x2 2 Hou Flap Assy ...

Page 7: ...laws 2 0 number P3 Kind Screw M2 X4 2 0 number P3 Kind Screw M2 X3 3 P 2x10 X2 1 1 qa Display Base 7 B M2 X2 Hou Palmrest Assy MBX 43 Board CN901 MBX 43 Board CN903 0 Claws 8 IFX 70 Board 9 Dial 1 Special Head Screws 4 Special Head Screws M2 X2 Display Assy 4 Special Head Screws M2 X2 3 B M2 3 B M2 5 2 M2 X2 MBX 43 board CN301 ...

Page 8: ...X3 2 B2x12 5 B M2 MBX 43 Board Assy 5 B M2 3 Heat Sink U 4 qa 7 8 6 9 IFX 76 board CN8501 Modular 2PJack q Cover FFC MBX 43 board CN1501 MBX 43 board CN551 Modem Cap XG500 Model 9Modular Jack XG700 Model 5 B M2 X2 8 B M2 9 ANL 17 Board 7 CNX 75 Board 1 3 2 Speaker Assy 4 V L Richargeabl Battery CNX 75 Board CN6006 CNX 75 Board CN6005 Cover BATT 6 ...

Page 9: ...X2 5 Screws X2 2 Special Head Screw M2 X2 3 IFX 69 Board 1 qf Washer P3 X2 qd DC Fan qs Special Head Screw M2 X2 qh RO 38 Board qg MBX 43 Board CN751 MBX 43 Board CN1301 wd Screw M2 X3 wg CPU wd PC Card Ejector Connector waIFX 76 Board ql Special Head Screw M2 MBX 43 Board CN 1102 wk MBX 43 Board ws B2X12 x3 qk PWS 7 Board SO DIMM wf Nu M2 3 qj CNX 74 Board CN 5001 4 qa 7 ACE M2 Lock wj Stand Off ...

Page 10: ...Screw M2 x6 qa Special Head Screw M2 x2 6 Special Head Screw M2 x2 2 Panel Lock 2 Panel Lock 3 Flash Panel 5 LCD Side Seal x2 5 LCD Side Seal x2 6 Special Head Screw M2 x2 8 LCD Front Screw L Seal 8 ID Label 9 Tapping P3 Screw B2 x4 7 LCD Front Screw Seal x2 0 Bezel Housing Assy 1 1 qd Latch LCD qf Spring Latch qs Latch Cover ...

Page 11: ...Head Screw M2 X2 qf Specail Head Screw M2 qg LED Lenz A 4 Specail Head Screw M2 X2 2 PS2 6X8 2 PS2 6X8 7 Hinge Assy 14 L 5 Hinge Assy 14 R qh LCD Cable 1 qd Specail Head Screw M2 qj Hou Display 14 Assy qs Inverter Assy qa Inverter Bracket x2 3 LCD Unit 8 0 Special Head Screw M2 X2 9 ...

Page 12: ... M2 X6 qa Special Head Screws M2 X2 6 Special Head Screws M2 X2 2 Panel Lock 2 Panel Lock 3 Flash Panel 5 LCD Side Screw Seal X2 5 LCD Side Screw Seal X2 6 Special Head Screws M2 X2 8 LCD Front Screw L Seal 8 ID Label 9 Screw B2 Tapping P3 X4 7LCD Front Screw Seal X2 0 Bezel Housing Assy 1 qf Spring Latch qd Latch LCD qs Latch Cover ...

Page 13: ...crew M2X2 5 X2 qg Screw M2X2 5 X2 qa Screws M2 7 9 qs LCD Lenz A 0 2 Special Head Screw M2 1 PS2 6X8 1 Screw M2 1 PS2 6X8 5 Hinge Assy CTO L 3 Hinge Assy CTO R qf LCD Cable 6 Special Head Screws M2 X2 qd Screws M2 X2 qd Screw M2 qh Display Housing Assy 8 Inverter Assy Inverter Bracket X2 7 LCD Unit 1 Screw M2 ...

Page 14: ...ics HDD related tests Tools and Peripheral Devices 1 Serial Loopback Tool Specified Loopback Tool Refer to next page 2 Parallel Loopback Tool Specified Loopback Tool Refer to next page 3 Stereo microphone 4 Headphone 5 56K Modem and Line Simulator 6 PC Card Tester PCCtest 450 Made by Sycard Corp 7 PCG X series VAIO for IrDA Function IEEE1394 Test 8 Mini Docking Station PCGA PSX1 for Serial Paralle...

Page 15: ...ck Tool For diagnostics of parallel port NOTE The black round mark z indicates soldering NOTE The black round mark z indicates soldering Connector Types DB25P Male Interface Standard Centronics Loopback Status to Commands PARALLEL LOOPBACK CONNECTOR CONNECTION DIAGRAM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 D0 D1 D2 D3 D4 D5 D6 D7 ACK BUSY PE SLCT STROBE AUTO FD ERROR INT...

Page 16: ...adphones connector Docking connector FDD connector Serial I F i LINK qgHDD 0FDD A A 5Transmission line simulator 6PC card tester qsDiagnostics CD ROM media qfAC adaptor 8Mini Docking Station PCGA PSX1 qaDiagnostics FD media 7PCG series for IrDA IEEE1394 test Phone jack 9CD RW DVD ROM bay SCSI 2Parallel loopback tool 1Serial loopback tool IrDA send receive port ...

Page 17: ...hort aging test a FAN test m Long aging test b Touch pad test n Aging test including the HDD test c Serial Loopback test o Exit from Diagnostics MENU 3 When the service diagnostics ends with success the message Pass appears When it ends with failure detecting an error the message Fail appears Press the Esc key to abort the self diagnostics 2 4 Outline of Service Diagnostics Functions Check ROM Inf...

Page 18: ...er is JP and the keyboard type is replaced by either the US type or UK type keyboard select the keyboard type after it is replaced NOTE The Fn key can be checked by pressing the Fn and keys at the same time Other keys can be checked by pressing the respective keys LED test Tests the LED This test turns on one LED after another The person conducting the test must visually check whether each LED is ...

Page 19: ...ther the value on the display is appropriate IEEE 1394 Interface test Performs the 1394 communication test Another personal computer to communicate with is necessary for this test The models released from the year 2000 have already been confirmed that they do not cause any problems regarding the IEEE1394 interface Even models released before 2000 will cause no problem if the same type of IEEE1394 ...

Page 20: ...r the connected personal computer has entered the reception state select the IrDA communication test at the personal computer to be tested The IrDA communication test then starts Jog dial test Tests the revolution and clicking of the jog dial Angle brackets appear when the jog dial test is selected Rotate the jog dial clockwise upwards until it moves to the mark _ then press the jog dial The mark ...

Page 21: ...ctions on the display to inspect the audio Modem A modem and a line simulator are required for this inspection Double click modem icon MS DOS icon in the floppy disk that is created in advance The display of the DOS prompt opens and the inspection starts 2 6 Self diagnostics Change History Date of issuance 2001 1 Model PCG XG500 PCG XG700 Item 2 1 2 2 Contents Announcement of change history starts...

Page 22: ... PARALLEL 2 PS 2 11 24M 9 VGA 9 Dev 0 MainMemory PC100 SO DIMM 128MB Max 256MB SO DIMM Slot A SO DIMM Slot B Row 0 1 Row 2 3 PCGA PSX1 Mini Dock Serial DSUB 9 Parallel DSUB 25 PS2 MDIN 6 200 pin DOCKINGCN for FDD i LINK 4 pin FDD Cardbus RICOH R5C475 II Dev 16 PC Card Socket 3 Bus SW Optical Audio Out USB PORT0 VIDEO OUT S VIDEO OUT RS232C Buffer USB PORT1 LINE IN AC97 AKM AK4543 LINE OUT VGAOUT 1...

Page 23: ...7 BOARD DC FAN RAM PC 100 SO DIMM Option CN1102 CN301 1 2 59 61 1 143 2 60 62 144 CN152 DIMM CN451 Side CN151 DIMM 1 2 59 60 61 62 143 144 CN8501 FLEXIBLE PRINT PWB XG700 FPC CNX 80 XG500 RAM PC 100 SO DIMM MODULAR JACK i LINK CN6004 1 14 1 6 CN6002 CN6003 1 11 BATTERY PACK CNX 75 BOARD Side A 1 6 CN6001 1 2 CN6005 LITHIUM BATTERY 4 1 CN6006 SPEAKER 49 50 1 2 9 7 3 1 8 2 IFX 76 BOARD Side A CN8520...

Page 24: ...ice Some delay should be anticipated when ordering these items When two or more parts are shown in parallel use the part described first as the main part The components identified by mark 0 or dotted line with mark 0 are critical for safety Replace only with part number specified Les composants identifiés par une marque 0 sont critiques pour la sécurité Ne les remplacer que par une pièce portant l...

Page 25: ... CD RW DRIVE 4X UJDA 330 57 1 772 657 11 DVD ROM 8X SD C2402 58 4 642 809 02 CD BRKT UPPER 59 1 791 142 11 PWB CD ROM FLEXIBLE 60 4 642 817 01 CD GND PLATE 61 X 4622 387 6 ASSY CD BRKT UNDER 62 4 641 726 31 SCREW M2 SPECIAL HEAD 65 1 791 145 11 FFC IRDA 66 4 641 655 11 SCREW M2 SPECIAL HEAD 67 4 635 966 01 SCREW HEX 68 4 642 776 01 BRACKET I O 69 1 791 146 11 FFC AUDIO 70 A 8056 329 A COMPLETE PWB...

Page 26: ...1 283 10 SCREW P 2X10 B5 7 621 772 60 SCREW B 2X12 B7 7 622 205 05 NUT M2 TYPE2 H 90 123 3 B5 111 122 132 117 110 124 129 130 15 15 90 116 90 91 41 113 41 b 99 92 93 89 99 114 140 95 147 90 90 90 90 90 150 150 4 5 a 107 106 1 97 131 B7 8 98 9 10 108 121 109 53 12 13 14 15 94 101 115 138 15 15 15 41 41 112 22 23 24 25 27 28 29 30 31 32 33 35 36 37 38 39 40 103 90 42 43 44 45 46 47 48 49 49 56 57 58...

Page 27: ... 131 B7 8 98 9 10 108 121 109 53 12 13 14 15 94 101 115 138 15 15 15 41 41 112 117 22 23 24 25 26 27 28 29 30 31 32 33 35 36 37 38 39 40 103 90 42 43 44 45 46 47 48 49 49 65 67 68 75 74 75 15 15 76 80 139 81 82 83 7 85 86 87 16 17 18 19 20 21 126 54 88 69 70 77 51 50 52 B5 99 118 99 136 102 137 91 90 136 136 99 Included in 1 99 133 B3 66 B3 128 34 34 105 141 144 150 G Included in 79 F G D E C H K ...

Page 28: ...T I O 69 1 791 146 11 FFC AUDIO 70 A 8056 329 A COMPLETE PWB ANL 17 72 1 793 462 12 JACK MODULAR 74 1 772 997 11 HDD 10 0GB DJSA 210 75 4 642 777 01 HD BRACKET A 76 4 642 781 02 BUTTON BAY LATCH 77 1 791 144 11 PWB HDD FLEXIBLE 78 4 643 215 01 CUSION SPEAKER 79 1 529 455 11 SPEAKER 40X20MM 80 A 8056 325 A COMPLETE PWB CNX 75 81 4 642 783 01 COVER BATT 82 4 642 784 01 LATCH DETECTOR 83 1 756 000 11...

Page 29: ...CD FRONT SCREW 217 4 643 407 01 SEAL LCD FRONT SCREW L 219 4 641 726 51 SCREW M2 SPECIAL HEAD 221 X 4622 382 1 PANEL LOCK ASSY 223 4 642 856 01 LATCH COVER 224 4 643 409 01 CUSHION LATCH 228 4 642 829 01 PLATE FLAP L 229 4 642 830 01 PLATE FLAP R 230 3 719 408 11 SCREW B2 TAPPING P3 231 4 645 172 01 HEAT SPREADER LCD 232 4 644 541 11 SPACER HINGE 235 4 652 079 01 LABEL ID 236 4 644 484 01 WASHER 2...

Page 30: ... 4 644 484 01 WASHER 337 3 039 037 01 SCREW M2X2 5 338 4 642 852 31 B M2 339 4 645 872 01 TAPE FPC LCD 340 4 653 379 01 LCD FPC HOLDER B8 7 628 254 20 SCREW PS 2 6X8 The components identified by mark 0 or dotted line with mark 0 are critical for safety Replace only with part number specified Les composants identifiés par une marque 0 sont critiques pour la sécurité Ne les remplacer que par une piè...

Page 31: ...11 PCG XG500 XG700 UC This manual and the constituent data may not be replicated copied nor reprinted in whole or in part without prior written authorization of Sony Corporation English 2001A1600 1 2001 Sony Corporation Published by PNC Planning Control Dept SODP ...