Sony VAIO PCV-W Series, Service Manual

Page 1: ...Revision History Revision History Ver 6 2007B Ver 6 2007B Line up Line up PCV W500M PCV W500M PCV W600M PCV W600M PCV W700M PCV W700M Des Design an ign and spec d specifi ificati cations ar ons are subj e subject t ect to o change without notice change without notice 2007B0500 1 2007B0500 1 2007 Sony Corporation 2007 Sony Corporation Published by Sony Corporation VAIO Business Group VAIO Global CS...

Page 2: ... more of the following occurrences release of toxic materi following occurrences release of toxic materi als release of hydrogen and or oxygen gas als release of hydrogen and or oxygen gas rise rise in surface temperature in surface temperature If a cell has leaked or vented it should be If a cell has leaked or vented it should be replaced immediately while avoiding to touch replaced immediately w...

Page 3: ...2 2 MEMORY MEMORY MODULE MODULE CPU CPU TO NEXT PAGE TO NEXT PAGE 4 4 ANL 42 ANL 42 BOARD BOARD 6 6 IO PANEL IO PANEL ASSY ASSY HINGE COVER HINGE COVER DC FAN DC FAN 3 3 REAR REAR COVER COVER 5 5 HDD HDD 7 7 MAIN UNIT MAIN UNIT 1 1 8 8 MAIN UNIT MAIN UNIT 2 2 13 13 SWITCHING POWER SWITCHING POWER 11 11 DC FAN WITH HEAT DC FAN WITH HEAT SINK SINK 10 10 MOTHER BOAR MOTHER BOARD D 9 9 12 12 ...

Page 4: ...7 CNX 217 BO CNX 217 BOARD ARD INVERTER UNIT INVERTER UNIT 15 15 REAR COVER REAR COVER LCD LCD ASSY ASSY 14 14 FRONT FRONT UNIT UNIT 18 18 SPEAKER UNIT SPEAKER UNIT 21 21 24 24 ANL 41 BOARD ANL 41 BOARD OPTICAL DRIVE SLIMIDE BOARD 1 OPTICAL DRIVE SLIMIDE BOARD 1 22 22 OPTICAL DRIVE SLIMIDE BOARD 2 OPTICAL DRIVE SLIMIDE BOARD 2 23 23 OPTICAL DRIVE SLIMIDE BOARD 3 OPTICAL DRIVE SLIMIDE BOARD 3 19 19...

Page 5: ... Detents Detents Detents Detents T Top cover op cover assy assy Detents Detents Release button Release button 1 1 While pressing the release While pressing the release button slide the Top cover button slide the Top cover assy in the direction of the assy in the direction of the arrow and disengage the arrow and disengage the nine detents nine detents Then remove the Top Then remove the Top cover ...

Page 6: ...y module so that the protrusion of socket enters into the notch so that the protrusion of socket enters into the notch of the Memory module of the Memory module 2 When the Memory module is 2 When the Memory module is inserted completely inserted completely check that the clips are closed check that the clips are closed 3 Be sure to insert the Memory modules starting from the 3 Be sure to insert th...

Page 7: ...the Remove the four screws four screws 3 3 3 3 3 3 2 2 4 4 4 4 Disengage the eleven Disengage the eleven detents then remove the detents then remove the Rear cover main in the Rear cover main in the direction of the arrow direction of the arrow with care not to damage with care not to damage the I O panel the I O panel connectors and others connectors and others 2 2 Remove the two Remove the two s...

Page 8: ... White White ANL 42 board ANL 42 board AMP bracket AMP bracket ANL 42 board ANL 42 board 2 2 2 2 Disengage the two Disengage the two detents and remove the detents and remove the AMP bracket and the AMP bracket and the ANL 42 board in the ANL 42 board in the direction of the arrow direction of the arrow Detents Detents When installing connect When installing connect the connectors having the conne...

Page 9: ...sy HDD HDD 2 2 2 2 Remove the bracket assy Remove the bracket assy and and HDD HDD in in the the direction direction of of the arrow the arrow B 3 X 6 B 3 X 6 7 682 547 09 7 682 547 09 Black Black SW NO 6 32UNC SW NO 6 32UNC 7 645 944 01 7 645 944 01 Gold Gold Removal procedure Removal procedure 3 3 Nickel cloth tape Nickel cloth tape W700M W700M Nickel cloth tape Nickel cloth tape W700M W700M Att...

Page 10: ...ve the two screws Remove the two screws and the two detents and the two detents and remove the and remove the Hinge cover Hinge cover 2 2 Disengage the four Disengage the four detents and remove the detents and remove the IO panel IO panel assy assy IO panel assy IO panel assy Detents Detents Detents Detents Hinge cover Hinge cover B 3 X 6 B 3 X 6 7 682 547 09 7 682 547 09 Black Black B 3 X 6 B 3 ...

Page 11: ...IO RELAY AUDIO RELAY with the UL tape with the UL tape Secure the harness AUDIO with the cable Secure the harness AUDIO with the cable clamp clamp The harness that comes from the The harness that comes from the switching power supply unit switching power supply unit When assembling route the When assembling route the wires as shown in the right picture wires as shown in the right picture Harness H...

Page 12: ...g clip 3 3 Tilt the Main unit further and Tilt the Main unit further and disconnect the two disconnect the two connectors connectors 4 4 Remove the Main unit in the Remove the Main unit in the direction of the arrow direction of the arrow B B Main unit Main unit Coating clip Coating clip 1 1 Disconnect the harness by Disconnect the harness by staighting up coating clip staighting up coating clip s...

Page 13: ...ETY 9 9 DC FAN DC FAN Removal procedure Removal procedure DC fan DC fan 2 2 1 1 3 3 DC fan in the direction of the DC fan in the direction of the arrow arrow A A 1 1 Remove the connector Remove the connector 2 2 Remove the Remove the three screws three screws B 3 X 6 B 3 X 6 7 682 547 09 7 682 547 09 Black Black 3 3 9 9 To Flowchart To Flowchart A A ...

Page 14: ...Remove the seven screws and lift up the mother board and lift up the mother board in the direction of the in the direction of the arrow arrow B B then remove it then remove it 2 2 Lift up the CNR askey Lift up the CNR askey modem in the direction of modem in the direction of the arrow the arrow A A and disconnect and disconnect the B to B connector the B to B connector CNR askey CNR askey modem mo...

Page 15: ...PU T To remove the heat sink o remove the heat sink raise the CPU straight up from raise the CPU straight up from the Retention module However there can be a case that the Retention module However there can be a case that the CPU has adhered to the heat sink In such a case raise the CPU has adhered to the heat sink In such a case raise the CPU straight up from the the CPU straight up from the Rete...

Page 16: ...se is wiped off and apply the grease to the position shown off and apply the grease to the position shown in the figure in the figure Thermal dis Thermal dissipation greas sipation grease e Silicon co Silicon compound mpound G 765 90G G 765 90G Amount of application Amount of application 0 5 g equivalent to twice 0 5 g equivalent to twice the size a wooden safety the size a wooden safety match hea...

Page 17: ... and remove and remove the duct L the duct L Duct L Duct L SLIMIDE BOARD SLIMIDE BOARD SWITCHING SWITCHING POWER POWER P1 P1 P2 P2 P3 P3 MOTHER MOTHER BOARD BOARD HDD HDD Duct R Duct R 4 4 Disconnect the connector Disconnect the connector 5 5 Remove the Switching Remove the Switching power supply unit in the power supply unit in the direction of the arrow direction of the arrow 6 6 Remove the Remo...

Page 18: ...et assy bracket assy Herness cover Herness cover bracket assy bracket assy 4 4 Remove the four screws and Remove the four screws and remove the Hinge main from remove the Hinge main from the front unit the front unit 2 2 Remove the four screws Remove the four screws and remove the Hinge main and remove the Hinge main and the Front unit and the Front unit together together PS 4 X 5 PS 4 X 5 7 682 6...

Page 19: ... covers Remove the four rear covers and the screws and the screws 1 1 Disengage the lower two Disengage the lower two detents and the upper detents and the upper detent part and r detent part and remove the emove the rear panel assy rear panel assy B 3 X 6 B 3 X 6 7 682 547 09 7 682 547 09 Black Black 1 1 6 6 UL tape UL tape 4 4 Removal procedure Removal procedure Attach the UL tape Attach the UL ...

Page 20: ...e harness as the harness as shown in the shown in the right picture right picture Route the cables as shown in Route the cables as shown in the figure the figure 4 4 4 4 5 5 Keyboard Keyboard unit unit 4 4 1 1 Peel off the UL tape Peel off the UL tape 3 3 Remove the Remove the screw screw 4 4 Remove the Remove the six screws six screws 5 5 Remove the LCD unit in Remove the LCD unit in the directio...

Page 21: ... clip and disconnect the harness and disconnect the harness 3 3 Disconnect the harness Disconnect the harness 2 2 Disconnect the three Disconnect the three connectors connectors 4 4 Remove the two screws Remove the two screws and remove and remove the CNX 217 the CNX 217 board board PS 3 X 6 PS 3 X 6 7 682 647 01 7 682 647 01 Gold Gold 6 6 Disconnect the four Disconnect the four connectors connect...

Page 22: ...secure the to secure the harness and the flexible flat cable LED as harness and the flexible flat cable LED as shown in the picture below shown in the picture below UL tape UL tape Route the harness upper the guide Route the harness upper the guide of the LCD of the LCD chassis assy chassis assy 1 1 Peel off the three UL tapes Peel off the three UL tapes 2 2 Remove the Speaker unit Remove the Spea...

Page 23: ... Upper er LCD unit LCD chassis LCD unit LCD chassis assy and others assy and others Ground plate Ground plate Upper Upper Ground plate Ground plate Lower Lower Ground plate Ground plate Lower Lower Detents Detents Precautions during installation Precautions during installation When performing the air blowing When performing the air blowing on the acrylic panel perform it on the acrylic panel perfo...

Page 24: ... the two UL tapes tapes 5 5 Peel off the three Glass Peel off the three Glass tapes tapes 2 2 and Coper leaf tape and Coper leaf tape 3 3 3 3 Remove the LCD unit from Remove the LCD unit from the LCD chassis with care the LCD chassis with care not to give scar on the not to give scar on the Harness Harness 4 4 Disconnect the Harness Disconnect the Harness 1 1 W500M W500M 5 5 tapes tapes W600M W700...

Page 25: ...rrow direction of the arrow 5 5 Remove the Optical drive Remove the Optical drive Slimide board and the Slimide board and the Drive holder together in Drive holder together in the direction of the the direction of the arrow arrow To next page To next page Slimide board Slimide board Finger IDE Finger IDE Optical drive Optical drive Drive holder Drive holder 2 2 Remove the Remove the four screws fo...

Page 26: ...nnect the Harness Disconnect the Harness 4 4 Remove the four scr Remove the four screws ews and remove and remove the Drive the Drive holder holder Drive holder Drive holder P 2 X 2 P 2 X 2 7 627 853 07 7 627 853 07 Silver Silver 1 W600M W700M Model only 1 W600M W700M Model only 2 W600M Model only 2 W600M Model only Drive radiation Drive radiation sheet silver sheet silver Gasket 4X7 Gasket 4X7 2 ...

Page 27: ...ation by sliding the detents and remove the Escutcheon and remove the Escutcheon Slimide board Slimide board P 2 X 2 P 2 X 2 7 627 853 07 7 627 853 07 Silver Silver 1 W700M Model only 1 W700M Model only 2 W600M Model only 2 W600M Model only 3 W600M W700M Model only 3 W600M W700M Model only 4 The disassembling procedurey 4 The disassembling procedurey of the Escutcheon is of the Escutcheon is diffe...

Page 28: ...pe and disconnect the connector connector 3 3 Remove the Remove the four screws four screws 4 4 Remove the ANL 41 board Remove the ANL 41 board and the ANL shield and the ANL shield together in the direction together in the direction of the arr of the arrow ow then separate then separate them them 2 2 Peel off the Copper leaf Peel off the Copper leaf tape and remove the two tape and remove the two...

Page 29: ... S S S S A A U U D D I I O O KEYBOARD KEYBOARD UNIT UNIT HARNESS LCD HARNESS LCD POWER SUPPLY POWER SUPPLY H H A A R R N N E E S S S S R R E E L L A A Y Y HARNESS HARNESS IDE CD DVD IDE CD DVD HARNESS HARNESS INVERTER INVERTER H H A A R R N N E E S S S S A A U U D D I I O O R R E E L L A A Y Y H H A A R R N N E E S S S S A A U U D D I I O O R R E E L L A A Y Y HARNESS HARNESS AUDIO VOLUME AUDIO VO...

Page 30: ...171 86 86 41 41 213 213 27 27 85 85 100 100 137 137 168 168 130 130 167 167 129 129 213 213 213 213 11 11 12 12 210 210 176 176 139 139 213 213 207 207 204 204 82 82 140 140 92 92 A A A A B B B B Front unit 1 2 Front unit 1 2 Main unit Main unit 99 99 81 81 213 213 213 213 167 167 213 213 157 157 78 78 183 183 182 182 62 62 101 101 213 213 55 55 123 123 204 204 W500M W500M W500M W500M W500M W500M ...

Page 31: ...ISASSEMBLY DISASSEMBLY TOP TOP EXPLODED VIEW EXPLODED VIEW FOR SAFETY FOR SAFETY 2 2 MAIN UNIT MAIN UNIT 102 102 55 55 207 207 207 207 135 135 214 214 24 24 1 1 94 94 201 201 127 127 213 213 128 128 170 170 3 3 2 2 5 5 4 4 59 59 60 60 58 58 57 57 186 186 W600M W700M W600M W700M ...

Page 32: ...80 61 61 58 58 56 56 161 161 53 53 26 26 52 52 153 153 166 166 141 141 97 97 169 169 166 166 166 166 96 96 205 205 161 161 1 14 4 1 14 4 119 119 W600M W700M W600M W700M 181 181 56 56 156 156 B B to to Front unit 2 Front unit 2 4 4 213 213 216 216 Front unit 2 Front unit 2 168 168 168 168 164 164 198 198 198 198 187 187 190 190 W500M W600M W500M W600M W700M W700M W600M W700M W600M W700M W600M W700M...

Page 33: ...143 143 152 152 168 168 121 121 59 59 167 167 73 73 113 113 205 205 25 25 51 51 74 74 77 77 77 77 173 173 73 73 113 113 75 75 122 122 120 120 76 76 172 172 173 173 172 172 122 122 174 174 174 174 51 51 52 52 from from Front Front unit 1 unit 1 3 3 168 168 163 163 195 195 163 163 163 163 163 163 167 167 188 188 188 188 111 111 W600M W600M W700M W700M W600M W600M W700M W700M W700M W700M W700M W700M ...

Page 34: ... M 1 16 63 3 W W6 60 00 0M M W W7 70 00 0M M 1 16 63 3 1 16 63 3 1 15 58 8 W700M W700M 167 167 157 W700M 157 W700M 196 W700M 196 W700M 163 W600M 163 W600M W700M W700M 162 162 188 W700M 188 W700M 188 W600M 188 W600M W700M W700M 168 168 163 W600M 163 W600M W700M W700M 152 W500M 152 W500M W600M W600M 152 W500M 152 W500M W600M W600M 152 W500M 152 W500M W600M W600M 5 5 LO LOCA CATION TION OF THE T OF T...

Page 35: ...EXPLODED VIEW FRAMEHARNESS FRAMEHARNESS DISASSEMBLY DISASSEMBLY TOP TOP EXPLODED VIEW EXPLODED VIEW FOR SAFETY FOR SAFETY 6 6 ACCESSORIES ACCESSORIES 301 301 POWER CORD POWER CORD 304 304 TELEPHONE CORD TELEPHONE CORD 303 303 MOUSE MOUSE ...

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Page 38: ...1 C CO OR RD D A AC C 3 30 03 1 3 1 7 79 96 6 5 51 10 0 3 31 1 M MO OU US SE E U US SB B 3 30 04 4 1 1 7 78 83 3 8 80 01 1 3 32 2 C CO OR RD D C CO ON NN NE EC CT TI IO ON N 0 0 4 4 67 679 9 9 983 83 1 11 1 QU QUI ICK CKST STA ART RT 4 4 68 681 1 1 162 62 0 01 1 QU QUI ICK CKST STA ART RT 2 2 02 021 1 7 735 35 0 01 1 QU QUI ICK CKST STA ART RT R Re ef f N No o P Pa ar rt t N No o D De es sc cr ri ...

Page 39: ...ion A Ad dd de ed d M Mo od de el l P PC CV V W W7 70 00 0M M F FI IT T D D2 20 00 04 4_ _1 10 06 6 0 04 4 V Ve er r 4 4 2 20 00 05 5 0 03 3 1 11 1 QUICK QUICKMEMO MEMO reflection reflection F FIT IT D D20 2004 04_1 _129 29 F FIT IT D D20 2005 05_0 _017 17 F FIT IT D D20 2005 05_0 _019 19 FI FIT T D2 D200 005_ 5_06 064 4 0 05 5 V Ve er r 5 5 2 20 00 05 5 0 05 5 2 20 0 C CO OR RR RE EC CT TI IO ON ...