Sony VPL-F430HZ, Service Manual

Page 1: ...DATA PROJECTOR VPL F635HZ VPL F630HZ VPL F535HZ VPL F535HZL VPL F530HZ VPL F435HZ VPL F435HZL VPL F430HZ VPL FHZ65 VPL FHZ60 VPL FHZ57 REMOTE COMMANDER RM PJ27 SERVICE MANUAL 1st Edition Revised 1 ...

Page 2: ...s réparations indiquées dans le mode d emploi à moins d être qualifié pour en effectuer d autres Pour toute réparation faire appel à une personne compétente uniquement 警告 万一 異常が起きた際に お客様が電源を切ることが できるように 設置の際には 機器近くの固定配線内 に専用遮断装置を設けるか 機器使用中に 容易に抜 き差しできるコンセントに電源プラグを接続してくだ さい WARNING When installing the unit incorporate a readily accessible disconnect device in the fixed wiring or connect the power c...

Page 3: ...ein may result in hazardous radiation exposure 注意 ここで指定した以外の手順で管理や調整 ある いは操作を行うと 危険なレーザ放射に晒され る場合があります VORSICHT Bei Betatigung von Bedien und Einstellteilen oder Ausfuhrung von Bedienvorgangen die nicht ausdrucklich in dieser Bedienungsanleitung aufgefuhrt sind droht u U die Einwirkung gefahrlicher Laserstrahlung ...

Page 4: ...指定以外の電池に交換すると 破裂する危険があり ます 必ず指定の電池に交換してください 使用済みの電池は 国または地域の法令に従って 処理してください FÖRSIKTIGHET Fara för explosion vid felaktigt placerat batteri Byt endast mot samma eller likvärdig typ av batteri enligt tillverkarens rekommendationer När du kasserar batteriet ska du följa rådande lagar för regionen eller landet PAS PÅ Fare for eksplosion hvis batteriet ikke udskiftes korrekt Udskift kun med et batteri ...

Page 5: ...m Optical Parts 1 39 E 1 9 4 PS Converter First Fly eye Lens and Second Fly eye Lens 1 41 E 1 9 5 Prism Assembly 1 43 E 1 10 Function for Service Network 1 44 E 1 10 1 Outline 1 44 E 1 10 2 Connection Procedure 1 44 E 1 10 3 Update Function 1 45 E 1 10 4 Setup Function 1 47 E 1 11 Location Information of the Labels 1 49 E 1 12 Indicator Display 1 52 E 1 13 Circuit Description 1 54 E 1 13 1 Video A...

Page 6: ...Setting Data 2 21 E 2 6 6 Writing of Main Prism 3DGamma LookUpTable Chiral GCFB VCS Gain Data 2 22 E 2 6 7 Writing of DDC Data 2 23 E 2 6 8 Writing of NVM Data 2 24 E 2 6 9 Writing of Unit Light Source CSCO LD Chromaticity Correction Light Source Setting Data 2 25 E 2 7 Adjustment Item Initialize Data 2 26 E 3 Spare Parts 3 1 Notes on Repair Parts 3 1 3 2 Exploded Views 3 2 Cover 3 2 C Board 3 4 F...

Page 7: ...e information required for the part level service such as electrical parts list schematic diagrams and board layouts Protocol Manual COMMON available on request This manual describes the basic configuration and operation to write the various commands to be used in the serial communication RS 232C and network com munication for this unit Protocol Manual SUPPORTED COMMAND LIST available on request T...

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Page 9: ...y cause damage to eyes or skin Do not release the protection circuit with the cabinet removed Otherwise the light source may suddenly start emitting light causing damage to eyes or skin In order to avoid inappropriate use of the laser diode do not disassemble the laser source unit When performing the adjustment that requires turning the power of this unit off and on be sure to perform the operatio...

Page 10: ... 1 Turn on the power of this unit 2 Press the SHIFT button of this unit or the LENS SHIFT button of the remote control then press the RESET button of the remote control The lens returns to the center position 3 Turn off the power of this unit then disconnect the power cord 4 Attach the packing cap Packing cap ...

Page 11: ...0 53 0 06 N m BVTP3 x 8 0 53 0 06 N m BVTP3 x 12 0 80 0 12 N m BVTP3 x 16 0 80 0 12 N m PSW3 x 8 0 80 0 12 N m PSW3 x 10 0 80 0 12 N m PSW3 x 35 0 80 0 12 N m PSW4 x 8 1 40 0 20 N m PSW5 x 8 1 40 0 20 N m SP 4 4O UNC 0 53 0 06 N m SPACER 6 SQARE 0 80 0 12 N m Screw with drop safe 0 80 0 12 N m When using the torque driver with the notation of cN m interpret it as follows Example 0 8 N m 80 cN m U ...

Page 12: ...o eyes or skin In order to avoid inappropriate use of the laser diode do not disassemble the laser source unit When performing the adjustment that requires turning the power of this unit off and on be sure to perform the operation with the top cover assembly attached In this section remove parts in the order of numbers shown in the figure This unit supports the optional lens For the lens that can ...

Page 13: ...65 1 6 1 Electrostatic Filter Assembly 1 6 3 Rear Cover Assembly and Lens Cover Assembly 1 6 2 Lens Assembly 1 6 4 Top Cover Assembly and H Board 1 6 5 C Board 1 6 8 TA Board 1 6 7 DC Fan For Air Intake and V Board ...

Page 14: ... Power Unit 1 6 10 Q Board and MX Board 1 6 14 Switching Regulator LD Board 1 6 9 Laser Source Unit 1 6 15 U Board 1 6 6 DC Fan For Laser Source Unit 1 6 12 DC Fan For Power Supply and NF Board 1 6 11 Optical Block Assembly ...

Page 15: ...1 7 E VPL FHZ65 1 6 16 PS Assembly 1 6 17 In polarizer R G B Assemblies 1 6 18 Shift Unit Assembly Prism Block Assembly Unit Assembly and 4P Output Glass Assembly ...

Page 16: ...with the bottom side facing upward 2 Open the terminal cover 3 Side cover 1 Slide to the UNLOCK side LOCK UNLOCK 2 Slide to the UNLOCK side LOCK UNLOCK 7 Filter cover 6 Two hooks 4 Two screws with drop safe 5 Two screws with drop safe 8 Electrostatic filter Terminal cover Bottom side ...

Page 17: ...y For the removal procedure of the lens assembly refer to Section 1 7 1 6 3 Rear Cover Assembly and Lens Cover Assembly Lens assembly 1 Three screws with drop safe 2 Rear cover assembly 3 Two screws with drop safe 4 Lens cover assembly ...

Page 18: ...ver Assembly and H Board 1 Eight screws BVTP3 12 2 Screw BVTP3 12 4 Top cover assembly 3 Harness Slightly lift up the top cover assembly slowly and disconnect the harness from the connector CN3000 on the H board H board Bottom side ...

Page 19: ...1 11 E VPL FHZ65 Top cover assembly 8 Button ARROW 9 Button H 7 H board 5 Nylon rivet 6 Holder H ...

Page 20: ...ource unit CN106 To the TA and V boards CN101 CN100 To the Q board CN2400 To the AR board CN1801 To the NF board CN2603 To the fan 7 and fan 8 CN2401 To the AR board CN2600 To the solenoid CN2200 To the SB board CN1700 To the prism block assembly CN1600 To the prism block assembly CN1500 To the prism block assembly CN2201 To the shift unit assembly CN1800 To the H board CN110 To the unit assembly ...

Page 21: ...rection of the arrow B 9 Flexible flat cable 3 Seven screws PSW3 8 1 Screw PSW3 8 Four screws PSW3 8 Two screws PSW3 8 Bracket C BOTTOM 5 Two harnesses Three radiation sheets small Two radiation sheets large 4 Bracket C TOP 2 Ground wire 0 Eight harnesses 6 Flexible flat cable 9 Three flexible flat cables 7 Four harnesses 8 Five harnesses C board A A B ...

Page 22: ...r hooks 6 Remove the harness from the two hooks Fan 9 Attach the fan 9 so that the label side faces as shown in the illustration 0 Fan 5 9 Fan 4 Attach the fan 4 so that the label side faces as shown in the illustration 4 Relay connector 5 Relay connector 8 Duct LD TOP Remove the duct LD TOP in the direction of the arrow so that it does not come in contact with portion A Front side Portion A 8 Duc...

Page 23: ...ard 6 Three screws BVTP3 12 5 Relay connector 8 Two screws BVTP3 16 9 Fan 3 Attach the fan 3 so that the label side faces as shown in the illustration Label side 3 Two screws BVTP3 12 To the C board 4 Duct 1 Two screws BVTP3 12 2 Bracket CA 7 Filter case ...

Page 24: ...en attaching the fan 3 fix the harness with the hook Relay connector V board Fan 6 Attach the fan 6 so that the label side faces as shown in the illustration Fan 2 Attach the fan 2 so that the label side faces as shown in the illustration Fan 1 Attach the fan 1 so that the label side faces as shown in the illustration Label side Label side Label side To relay connector ...

Page 25: ...BVTP3 12 2 Two screws BVTP3 12 7 TA board 6 Screw BVTP3 12 4 Case FILTER BOTTOM 3 Case FILTER TOP Assemble the case FILTER TOP and case FILTER BOTTOM by passing the harnesses through the groove portion Groove portion Harnesses To the C board To the C board ...

Page 26: ...varies depending on the model VPL FHZ60 FHZ65 Perform Procedure before replacement of laser source unit Models other than the above Perform Replacement B Procedure before replacement of laser source unit VPL FHZ60 FHZ65 only Check whether the laser source unit has the cushions or not by referring to the illustration below Without cushions Perform Replacement A In the case that the laser source uni...

Page 27: ...C BTM CL 1 pc Duct WHEEL EHX CL 1 pc Adaptor LU 1 pc Adaptor LU Refer to steps 1 2 in Section 1 6 15 1 Two screws BVTP3 12 Five screws PSW3 10 0 Screw PSW3 8 Ground wire Two cushions LD FIN TOP Two cushions LD FIN BOTTOM Ground wire Screw PSW3 8 8 Two harnesses 9 Two harnesses 2 Duct assembly Laser source unit Do not touch the wheel portion of the laser source unit and the lens portion Laser sourc...

Page 28: ...ions LD FIN TOP 2 pcs Cushions LD FIN BOTTOM 2 pcs 1 Two screws BVTP3 12 Five screws PSW3 10 7 Screw PSW3 8 8 Ground wire Two cushions LD FIN TOP Two cushions LD FIN BOTTOM 0 Ground wire 9 Screw PSW3 8 5 Two harnesses 6 Two harnesses 2 Duct assembly Laser source unit Do not touch the wheel portion of the laser source unit and the lens portion Laser source unit To the C board 3 Two screws PSW3 12 4...

Page 29: ... Board and MX Board 6 Two screws PSW3 8 5 Seven screws PSW3 8 0 Three screws PSW3 8 1 Three screws PSW3 8 3 Two screws B3 8 4 Screw BVTP3 8 2 Ten hexagonal screws 9 Two hexagonal spacers 8 DVI plate MX board Bracket Q 7 Q board ...

Page 30: ...1 22 E VPL FHZ65 1 6 11 Optical Block Assembly 3 Four screws PSW3 8 5 Three screws BTVP3 16 4 Bracket CB 6 Screw PSW3 8 1 Remove the two clampers 2 Remove the four harnesses 7 Optical block assembly ...

Page 31: ...3 12 Nylon rivet NF board 9 Harness Holder LED 5 Two screws PSW3 35 6 Fan 7 7 Two screws PSW3 35 4 Relay connector Label sides Fan 7 Fan 8 Harness of DC fan Hook Hook Notches Notches Route the harnesses of the fan 7 and fan 8 as shown in the illustration Hook Harness of DC fan 8 Fan 8 Attach the fan 8 so that the label side faces as shown in the illustration ...

Page 32: ... E VPL FHZ65 1 6 13 Power Unit 6 Two screws BTVP3 12 To the C board 7 Two screws BTVP3 12 3 Four screws PSW3 8 5 Screw PSW4 8 4 Bracket CB 8 Power unit 1 Remove the two clampers 2 Remove the four harnesses ...

Page 33: ... 1 Screw PSW3 8 8 Four screws PSW3 8 2 Earth cable 4 Switching regulator unit 5 Open the slide clamp and remove the harness 6 Open the wire saddle and remove the two harnesses 7 Harness To the power unit Switching regulator LD board Harness 0 Harness 9 Bracket LD BOTTOM To the laser source unit ...

Page 34: ...1 26 E VPL FHZ65 1 6 15 U Board 1 Two screws BTVP3 16 4 Screw BTVP3 12 3 Harness 2 Adaptor LU 6 U board 3 Harness Hooks Route the harness of the U board as shown in the illustration 5 Holder U ...

Page 35: ...embly n When replacing the PS assembly perform the procedure in Section 2 2 5 1 PSC spring cover Marking 2 PS assembly Attach the PS assembly so that the marking is placed in the direction as shown in the illustration Unit assembly ...

Page 36: ...er G assembly In polarizer B assembly 4 In polarizer G assembly 6 In polarizer R assembly If the screw is tightened strongly from the beginning the in polarizer is moved and the misalignment of angle occurs When tightening the screw hold the adjustment knob firmly and lightly tighten the screw at first Then gradually increase the tightening force and firmly tighten the screw in the end When attach...

Page 37: ...ly perform the procedure in Section 2 2 1 When replacing the prism block assembly perform the procedure in Section 2 2 2 7 Shift unit assembly 4 Unit assembly 1 Harness 2 Two screws PSW3 8 3 Two screws PSW3 8 5 Three screws PSW3 8 6 4P output glass assembly Prism block assembly To the C board To the C board To the C board To the C board ...

Page 38: ...urned to the center position 1 Turn on the power of this unit 2 Press the SHIFT button of this unit or the LENS SHIFT button of the remote control then press the RESET button of the remote control The lens assembly returns to the center position 3 Turn off the power of this unit then disconnect the power cord 4 Press the LENS RELEASE button then remove the lens assembly by rotating it in the count...

Page 39: ... line facing upper side of this unit then insert it all the way in 2 Rotate the lens assembly in the clockwise direction 2 until it clicks n When attaching the lens assembly do not press the LENS RELEASE button Lens assembly Marking line Upper side of this unit Lens assembly ...

Page 40: ...trostatic filter may be clogged In such case replace the plunger solenoid or perform the cleaning of the electrostatic filter Remedy 1 Turn off the power of this unit 2 After the power of this unit is turned off check if you hear the operating sound that is made when the plunger solenoid taps the electrostatic filter When the operating sound is heard The auto filter cleaning function is operating ...

Page 41: ...over assembly Refer to Section 1 6 3 4 Remove the top cover assembly Refer to steps 1 to 4 in Section 1 6 4 5 Remove the C board Refer to Section 1 6 5 6 Remove the air intake fan block Refer to steps 1 to 7 in Section 1 6 7 7 Loosen the four screws with drop safe 8 Remove the two hooks then remove the filter cover and electrostatic filter Filter cover Two hooks Screws with drop safe Electrostatic...

Page 42: ...1 34 E VPL FHZ65 9 Remove the four screws then remove the case FILTER TOP BVTP 3 12 BVTP 3 12 Case FILTER TOP ...

Page 43: ...E VPL FHZ65 10 Remove the four screws then remove the solenoid block 11 Remove the four screws then remove the plate solenoid BVTP 3 12 Solenoid block Case FILTER TOP PSW 3 8 Plunger solenoid Plate solenoid ...

Page 44: ...unger solenoid t The following part cannot be reused When replacing the plunger solenoid prepare the new part Cushion solenoid Part number 4 574 597 01 13 Perform steps 1 to 11 in the reverse order to attach the plunger solenoid Plunger solenoid Cushion solenoid ...

Page 45: ...efer to Section 1 6 11 Procedure 1 Blow off the dust and dirt adhered to the DC fans boards and the surface of the optical block assem bly 1 9 2 In polarizer R G B Assembly n Never touch the glass portion of the in polarizer G assembly and in polarizer B assembly because they are inorganic polarizing plates If you touch the glass portion the polarized layer may be peeled off causing an optical fai...

Page 46: ...sembly uses the organic polarizing film Therefore you can wipe off the dust and dirt on it Clean the in polarizer R assembly with the tissue paper dampened with drinking water After that finish wiping with clean tissue paper and drinking water so as not to leave any fingerprints and smudges In polarizer G assembly In polarizer R assembly Blow air Glass surface Blow air In polarizer B assembly Glas...

Page 47: ...tion unit first relay lens second relay lens Rch condenser lens GBch condenser lens B trans mission dichroic mirror G reflection dichroic mirror R channel mirror Gch condenser lens and bright ness sensor n Never touch the B channel mirror If it is displaced the illumination range will be changed which may affect the optical performance Required items Air dust spray blower brush drinking water tiss...

Page 48: ... Wipe off the dust and dirt adhered to the removed optical parts on both sides with the tissue paper dampened with drinking water BVTP3 12 Markings RR channel mirrors An instruction marking is indicated on the back side An instruction marking is indicated on the back side G reflection dichroic mirror Hooks B transmission dichroic mirror Unit cover Dust cover MIRROR This parts are not installed in ...

Page 49: ... R channel mir ror pay attention to the marking position 1 9 4 PS Converter First Fly eye Lens and Second Fly eye Lens n Be extremely careful in handling the PS converter because it is easily damaged Required items Air dust spray blower drinking water tissue paper cotton swab Preparation Remove the optical block assembly Refer to Section 1 6 11 Brightness sensor Never touch the B channel mirror Rc...

Page 50: ... Procedure 1 Remove the hook then remove the PS spring cover 2 Remove the PS converter PS spring cover PS converter Marking Hook First fly eye lens Second fly eye lens PS converter 1 Wipe one side 2 Wipe the other side ...

Page 51: ... marking position 1 9 5 Prism Assembly n Do not insert the nozzle of the air dust spray between the liquid crystal panel and emission polarizing plate Otherwise the liquid crystal panel and emission polarizing plate will be damaged which may affect the optical performance Required items Air dust spray blower Preparation Remove the optical block assembly Refer to Section 1 6 11 Procedure 1 Blow off...

Page 52: ...etwork function When using the function for service on the network of this unit set this unit as follows Connection power setting HDBaseT setting LAN setting LAN terminal RS 232C setting RS 232C Power saving setting Standby mode Standard Setting of service menu Device Other 34 232C 38 4k 0 19 2k 1 9 6k 2 0 61 232C Parity No 0 Odd 1 Ev 2 2 62 232C StopBits 1 2 Connection of this unit and PC When co...

Page 53: ...in half width lowercase characters Example vpl fhz65 vpl fhz55 n When moving from the service mode to other page and entering the service mode again close the Web browser once and then start the browser again 1 10 3 Update Function 1 Outline In this unit the firmware update can be performed by uploading the file via the Web browser The sup ported CPUs are currently Main scan converter and Ext netw...

Page 54: ... xxxx xxxx xxxx update 3 Type the user name and password Refer to 4 Access authority in the function for service in Section 1 10 2 The following screen is displayed 4 Click the Browse button and select the file to be updated 5 Click the Update button The dialog to confirm the file to be updated is displayed 6 If there is no problem click the YES button The update is started After waiting for a whi...

Page 55: ...ord in the following procedure and notify the user that the password has been changed 2 Procedure 1 Check the network setting of this unit Refer to 2 Connection of this unit and PC and 3 Check of IP address in Section 1 10 2 2 Type the following in the address bar of the Web browser IPv4 http IP address of this unit IPv6 http xxxx xxxx xxxx 3 Click the Setup tab 4 Type the user name and password R...

Page 56: ...1 48 E VPL FHZ65 6 Change the password of Administrator ...

Page 57: ...s 3 75 W laser diodes 32 pcs 1 28 pcs 2 Wavelength 450 460 nm Beam divergence angle from lens of this unit Aperture label CLASS 3R LABEL Explanatory label CLASS 1 RG3 LABEL Caution label Laser emission port 1 VPL FHZ65 F630HZ F635HZ 2 VPL FHZ60 F530HZ F535HZ F535HZL FHZ57 F430HZ F435HZ F435HZL ...

Page 58: ...1 50 E VPL FHZ65 CN model ḽㆴⲺփ㖤 ؗ ᚥ 䆜 ḽㆴ 5㓝ḽㆴ ݿ ാḽㆴ 㠠ᵢᵰ䮒ཪⲺ ݿ ᶕਇᮙ䀈 ݿ ਇሺਙ 灯源规格 3 75 W 激光二极管 x 32 VPL F630HZ F635HZ x 28 VPL F530HZ F535HZ F535HZL x 28 VPL F430HZ F435HZ F435HZL 波长 450 _ 460 nm ...

Page 59: ...inet Unit mm inches Lens Zoom maximum Į Zoom minimum Į Standard lens 45 3 29 4 Lens L Standard lens 1 2 1 16 VPLL 3007 52 4 2 1 16 VPLL Z3009 51 2 2 1 32 VPLL Z3024 9 9 3 8 VPLL Z3032 9 9 3 8 Front of the cabinet Front of the lens VPLL 3007 84 VPLL Z3009 69 61 VPLL Z3024 28 21 VPLL Z3032 21 14 ...

Page 60: ...he WARNING indicator turns off Error Number of blinking Details of the error content Power error 2 The power is not output normally System error 1 4 When the sub CPU power is turned on the data cannot be obtained from the storage device EEPROM normally System error 2 5 When the main CPU power is turned on the data cannot be obtained from the storage device EEPROM normally System error 3 6 The main...

Page 61: ...erature sensor is disconnected Lens shift error 9 The time out of lens shift limit processing during startup has occurred t When the light source does not light up even if the ON STANDBY indicator is lit in green the possible causes are as follows Disconnection and abnormality of harnesses connecting CN401 on the LD board switching regulator unit and CN101 1 on the LA board CN201 2 on the LB board...

Page 62: ...dio signal processing circuit MX board The MX board is a network microcomputer board The MX board performs the communication between microcomputers through Ether MAC and USB C board The C board mounts a main CPU and sub CPU It controls the whole system and processes video and audio signals The main functions of the C board are as follows Super resolution signal processing and image processing such...

Page 63: ...B board mounts a blue light intensity sensor TA board The TA board mounts an outside air temperature sensor V board The V board mounts a detection switch for installation of an air filter 1 13 4 Lens shift boards AR board The AR board is used for shift relay AL board The AL board is an electric contact lens adaptor board on the sift side AH board The AH board is an H direction board for shift posi...

Page 64: ...get a power cord please contact your local Sony Sales Office Service Center w Use the approved Power Cord 3 core mains lead Appliance Connector Plug with earthing contacts that conforms to the safety regulations of each country if applicable Use the Power Cord 3 core mains lead Appliance Connector Plug conforming to the proper ratings Voltage Ampere Never use an injured power cord 1 15 Lead free S...

Page 65: ...cedure When Replacing the Parts t For obtaining the data released for service contact your local Sony Sales Office Service Center 2 2 1 Unit Assembly When replacing the unit assembly perform the following procedure 1 Write the data released for service using Quick Access3 Refer to Section 2 6 8 2 Perform the laser luminance and luminance sensor adjustment Refer to Section 2 4 3 Check the white bal...

Page 66: ...ance and luminance sensor adjustment Refer to Section 2 4 6 Check the white balance state and perform the adjustment as required Refer to Section 2 3 3 2 2 4 Laser Source Unit When replacing the laser source unit perform the following procedure 1 Write the data released for service using Quick Access3 Refer to Section 2 6 8 2 Perform the laser luminance and luminance sensor adjustment Refer to Sec...

Page 67: ...ant to enter the Service Mode Yes No appears Select Yes and press the ENTER button How to exit the service mode Perform the button operations in accordance with step 4 The message Do you want to return to the User Mode Yes No appears Select Yes and press the ENTER button How to enter the model name display shop demonstration mode 1 Set the Status to On in the Setup MENU 2 Close the menu by pressin...

Page 68: ...perform the following adjustment 1 INPUT A Color Tempera ture High to 6 VIDEO IN Color Temperature Low 6 Input the 10 step video signal to the VIDEO IN then perform the virtual check the chromaticity of each step 7 Set the Light Mode to Standard then check the chromaticity 8 When the chromaticity varies widely perform the following adjustment 1 INPUT A Color Tempera ture 9300K to 6 VIDEO IN Color ...

Page 69: ...y x y 0 3070 0 3190 6 Repeat steps 2 to 5 until the chromaticity x 0 002 y 0 002 with reference to the target chro maticity x y 7 Select the menus in following order Device Memory Save Select YES and press the ENTER button to save 4 VIDEO IN Color Temperature 9300K 1 Change the input channel to VIDEO then input video signal to VIDEO IN 2 Select the menus in service mode Device W B High 3 Copy the ...

Page 70: ...ty x y 10 Select the menus in following order Device Memory Save Select YES and press the ENTER button to save 6 VIDEO IN Color Temperature 6500K 1 Select the menus in service mode Device W B Low 2 Copy the adjusted values of GAIN R B G and BIAS R B G in 3 INPUT A Color Temperature 6500K to each item 3 Input the 10step video signal to the VIDEO IN then perform the virtual check the chromaticity of...

Page 71: ...erwise the light source may suddenly start emitting light causing damage to eyes or skin In order to avoid inappropriate use of the laser diode do not disassemble the laser source unit When performing the adjustment that requires turning the power of this unit off and on be sure to perform the operation with the top cover assembly attached Perform the adjustment of laser luminance and luminance se...

Page 72: ...ance between the lens edge of this unit and the aperture end 59 0 mm at the two or more points 5 Set so that the light output from the lens is vertical to the sensor surface of the laser power sensor 6 Set so that the Φ7 0 mm hole is located at the center of the projected image Create the aperture with the following specifications Φ7 0 mm t 0 3 mm or less Color Black Metal aluminum etc 7 Set the l...

Page 73: ...op side facing upward 5 Connect the power cord to this unit 6 Connect this unit and PC using the RS 232C cross cable 7 Install the Laser Projector Service Tool software on PC 8 Start the Laser Projector Service Tool software t The read value of register is not updated automatically Click the Read button as required for updating to the latest information and then use it Bottom side Terminal cover U...

Page 74: ...15 Turn on the power of this unit 16 Set AUTO POWER SAVING With No Input on the menu screen of this unit to OFF 17 Set AUTO POWER SAVING With Static Signal on the menu screen of this unit to OFF 18 Set Light Output Mode on the menu screen of this unit to High 19 Set Constant Brightness on the menu screen of this unit to OFF 20 Check that the value of BALLAST_DUTY_VALUE is the same as that of LAMP_...

Page 75: ...REGISTOR and set to the value just before SENSOR_OUT_I becomes 1 n Do not set ROB_BCH_VREGISTER to less than 5 The change of 0 1 takes only 1 second to be reflected however the change of 1 0 takes 4 seconds 3 Set the value of RUBY_BRT_SENS_DAC_VAL as shown in the table below Item VPL FHZ65 F630HZ F635HZ VPL FHZ60 F530HZ VPL F535HZ F535HZL VPL FHZ57 F430HZ F435HZ F435HZL RUBY_BRT_SENS_ DAC_VAL 114 ...

Page 76: ...conds 5 Change the value of Ruby_BRT_SENS_DAC_VAL and write down the value just before the value of GPIO_SONY_OPT_SENS is changed 0 1 and the laser power value Here these values are called RUB30 and P_RUB30 n The change of 0 1 takes only 1 second to be reflected however the change of 1 0 takes 4 seconds 6 Based on the values of the luminance sensor 1 and 2 that were written down and the power watt...

Page 77: ... the value in step 11 in Section 2 4 3 2 Click the Device Save button to save the data 3 After replacing the laser source unit click the Light Timer Reset button of the Other tab 4 Turn off the power of this unit then pull out the power cord from the outlet 5 Turn on the power of this unit again and check that the adjustment value is displayed in each of the following items LAMP_MAX_DUTY LAMP_MAX_...

Page 78: ...ub Pixelworks ImageProcessor SDK FlashUpgrader SONY Custom Updater for Main scan converter t For obtaining the each version upgrade file contact your local Sony Sales Office Service Center USB memory Compatible with USB 2 0 Free space of 64 MB or more FAT format except for exFAT Connection n 2 5 3 Sub can be performed only by the connection using RS 232C 2 5 4 Ext Network can be performed only by ...

Page 79: ...ction Power menu Refer to Operating Instructions 3 Set the LAN Setting to LAN Port in the Connection Power menu 4 Install each application to PC 5 Disconnect the power cord of this unit 6 Connect this unit with PC by RS 232C or USB RS 232C dual referring to the Connection in this section Bottom side Terminal cover USB sheet PC RS 232C USB B USB cable RS 232C cross cable Bottom side Terminal cover ...

Page 80: ... settings Select Flash in Modes Place the check on Notify On Completion Place the check on Reset Target After Download For RS 232C connection Select Serial Select the serial port number used for connecting PC in COM Port Select 115200 in Baud Rate Place the check on UART_SW For USB RS 232C dual connection Select USB SONY Select the serial port number used for connecting PC by RS 232C in COM port S...

Page 81: ... number USB port number used for connecting PC Time out Default Communication retrial time default 5 sec 6 Select UserProgram Mode 7 Click the Start button The confirmation window is displayed 8 Click the OK button The Please AC Plug In window is displayed 9 Connect the power cord 10 Click the OK button The writing starts and the progress window is displayed 11 The writing completion window is dis...

Page 82: ...r on the Read Write pull down menu 6 Select the data type Main Prism 3DGamma LookUpTable Chiral GCFB VCS Gain on the Data Type pull down menu 7 Click the Next button 8 Click the Browse button The file selection window is displayed 9 Select the destination file for the obtained data 10 Click the Next button 11 Select the serial port used for connecting PC on the Serial Port pull down menu Upper lin...

Page 83: ...s below DDC data for INPUT A BPJ_WUXGA_Pixie_VGA_0_ dat DDC data for INPUT B BPJ_WUXGA_Pixie_DVI_1_ dat DDC data for INPUT C BPJ_WUXGA_Pixie_HDMI_2_ dat n The DDC data of INPUT D is the same as that of INPUT C means version 10 Click the Next button 11 Select the serial port used for connecting PC on the Serial Port pull down menu Upper line Serial port number used for connecting PC Lower line 3840...

Page 84: ...t pull down menu Upper line Serial port number used for connecting PC Lower line 38400 not selectable 8 Click the Next button 9 Select SAVE_ALL on the Save field 10 Check the Verify check box 11 Click the Browse button The file selection window is displayed 12 Set the destination file for the obtained data 13 Click the Next button The saving starts After completed The massage Verify Success Readin...

Page 85: ...n menu 6 Click the Next button 7 Click the Browse button The file selection window is displayed 8 Select the destination file for the obtained data 9 Click the Next button 10 Select the serial port used for connecting PC on the Serial Port pull down menu Upper line Serial port number used for connecting PC Lower line 38400 not selectable 11 Click the Next button The window displaying the model nam...

Page 86: ...n menu 7 Click the Next button 8 Click the Browse button The file selection window is displayed 9 Select the file to be written 10 Click the Next button 11 Select the serial port used for connecting PC on the Serial Port pull down menu Upper line Serial port number used for connecting PC Lower line 38400 not selectable 12 Click the Next button The window displaying the file path model name written...

Page 87: ...elow DDC data for INPUT A BPJ_WUXGA_Pixie_VGA_0_ dat DDC data for INPUT B BPJ_WUXGA_Pixie_DVI_1_ dat DDC data for INPUT C BPJ_WUXGA_Pixie_HDMI_2_ dat n The writing is not required for INPUT D The DDC data of INPUT C is used as that of INPUT D means version 10 Click the Next button 11 Select the serial port used for connecting PC on the Serial Port pull down menu Upper line Serial port number used ...

Page 88: ... Serial Port pull down menu Upper line Serial port number used for connecting PC Lower line 38400 not selectable 8 Click the Next button 9 Select ALL on the Load field 10 Check the Verify check box 11 Click the Browse button The file selection window is displayed 12 Set the destination file for the writing data 13 Click the Next button The writing starts After completed the massage Turn Off and On...

Page 89: ... Browse button The file selection window is displayed 8 Select the file to be written 9 Click the Next button 10 Select the serial port used for connecting PC on the Serial Port pull down menu Upper line Serial port number used for connecting PC Lower line 38400 not selectable 11 Click the Next button The window displaying the file path model name written in file unit serial serial number model na...

Page 90: ... B 0 Bias R 0 G 0 B 0 Custom4 Gain R 0 G 0 B 0 Bias R 0 G 0 B 0 Sharpness 0 0 0 0 Light Settings Dynamic Control OFF OFF OFF OFF Light Source Mode High Standard High Custom Custom 50 50 50 50 Constant Brightness OFF OFF OFF OFF Expart Setting Reality Creation ON ON ON ON Resolution 30 30 30 30 Noise Filtering 10 50 10 50 Test On Off Disable Contrast Enhancer Low Low Low OFF Gamma Mode Gamma3 Gamma...

Page 91: ...ckground Blue Startup Image ON All Reset Operation Language ENGLISH Menu Position UNDER LEFT Status ON IR Receiver FRONT REAR ID Mode All Security Lock OFF Control Key Lock OFF Lens Control ON Connection Power Network Setting IPv4 Setting IP Address Setup AUTO DHCP IP Address Subnet Mask Default Gateway Primary DNS Secondary DNS Apply MAC Address IPv6 Information Prefix Display only IPv6 Default G...

Page 92: ...Magenta Green y 0 0 0 Color Matching Brightness 0 All Level Color R 0 All Level Color B 0 All Level Edge Blending Blend Settings Left Edge Blending OFF Blend Range 480 Blend Start Pos 0 Right Edge Blending OFF Blend Range 480 Blend Start Pos 0 Top Edge Blending OFF Blend Range 300 Blend Start Pos 0 Bottom Edge Blending OFF Blend Range 300 Blend Start Pos 0 Blend Cursor ON Start Pos Color Green End...

Page 93: ...Shift H V 0 0 Adjust ZONE H V 0 0 All Position Information Model Name Display only Serial Number Display only fH Display only fV Display only signal info Display only signal info Display only Main ROM Version Display only NVM Version Display only Sub ROM Version Display only EXT ROM Version Display only Light Timer Display only Operation Timer Display only 1 The initial value varies for each input...

Page 94: ...ffset Compornent 30k 16 G Offset Compornent HD 16 B Offset Other 16 16 B Offset Video GBR 16 B Offset Compornent 15k 128 B Offset Compornent 30k 128 B Offset Compornent HD 128 SS SOG Threshold 3 3 SS SOG Hysterisis Disable 1 1 SS SOG Filter Enable 0 0 SS HS0 Threshold 5 5 SS HS1 Threshold 5 5 SS HS Filter Disable 0 0 Chroma Chroma Entry Den 33 Chroma Entry Num 16 Chroma Exit Den 28 Chroma Exit Num...

Page 95: ...rn Type 1 Pattern R Enb 1 Pattern G Enb 1 Pattern B Enb 1 All Black Input Mode 0 RS 232C bps 0 Lamp Gain Read Data Lens Parameter 0 User Language Enable 0 HDMI HPD Offset 900 P Mute Standby 0 P Mute Standby Time 60 L CutOff Standby Time 0 Start Up Image Time 3 Fan Force Mode 0 Fan 1 Target V 160 Fan 2 Target V 160 Fan 3 Target V 160 Fan 4 Target V 160 Fan 5 Target V 160 Fan 6 Target V 160 Fan 7 Ta...

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Page 97: ... list may not be stocked Therefore the delivery date will be delayed 4 Harness Harnesses with no part number are not registered as spare parts The components identified by mark contain confidential information Strictly follow the instructions whenever the components are repaired and or replaced Section 3 Spare Parts 3 1 補修部品注意事項 1 安全重要部品 警告 印のついた部品は安全性を維持するために重要 な部品です したがって 交換する時は必ず指定 の部品を使ってください ...

Page 98: ...3 2 VPL FHZ65 Cover 3 2 Exploded Views BVTP 3 12 To C board BVTP 3 12 BTP 2 6 10 BTP 2 6 10 20 24 21 21 4 16 23 9 7 11 1 8 5 10 13 12 10 3 15 18 17 19 17 18 2 22 6 19 10 10 14 ...

Page 99: ...416 11 s LABEL CRESTRON CONNECTED For Black model 4 546 416 21 s LABEL CRESTRON CONNECTED For White model 14 4 574 588 03 s COVER SIDE For White model 4 574 588 13 s COVER SIDE For Black model 15 4 574 589 01 s COVER FILTER 16 4 574 631 01 s CUSHION TOP COVER TOP 17 4 574 632 01 s BUTTON COVER SIDE 18 4 574 633 01 s COVER COVER SIDE BUTTON 19 4 574 634 01 s BRACKET COVER SIDE BUTTON 20 4 574 648 0...

Page 100: ...CN1801 To the NF board CN2603 To the fan 7 and fan 8 CN2401 To the AR board CN2600 To the solenoid PSW 3 8 PSW 3 8 PSW 3 8 CN2200 To the SB board CN1700 To the prism block assembly CN1600 To the prism block assembly CN1500 To the prism block assembly CN2201 To the shift unit assembly CN1800 To the H board CN110 To the unit assembly CN2503 To the fan 4 and fan 5 CN102 To the power unit CN103 To the...

Page 101: ... MOUNTED CIRCUIT BOARD C For VPL F530HZ A 2079 661 A s MOUNTED CIRCUIT BOARD C For VPL F535HZ A 2079 662 A s MOUNTED CIRCUIT BOARD C For VPL F535HZL A 2090 747 A s MOUNTED CIRCUIT BOARD C For VPL FHZ57 A 2090 764 A s MOUNTED CIRCUIT BOARD C For VPL F430HZ A 2090 765 A s MOUNTED CIRCUIT BOARD C For VPL F435HZ A 2090 766 A s MOUNTED CIRCUIT BOARD C For VPL F435HZL 102 4 574 687 01 s SHEET PD RADIATI...

Page 102: ...2080 310 A s MOUNTED CIRCUIT BOARD V 203 X 2591 782 1 s CASE ASSY FILTER BTM 204 1 455 131 11 s PLUNGER SOLENOID 205 1 855 394 11 s DC FAN 80 SQUARE SIROCCO 206 1 970 863 11 s SUB HARNESS C V TA 207 1 970 877 11 s SUB HARNESS C FAN1 2 3 208 4 098 036 01 s SADDLE WIRE A 209 4 574 586 01 s CUSHION FAN IN 210 4 574 597 01 s CUSHION SOLENOID No Part No SP Description 211 4 579 529 01 s DUCT WHEEL PSC ...

Page 103: ...032 11 s SUB HARNESS GND SHORT 309 4 574 617 01 s CUSHION LD LONG 310 4 574 618 01 s CUSHION LD SHORT No Part No SP Description 311 4 574 625 01 s CUSHION LD FAN 312 4 581 649 01 s CUSHION LD FIN TOP 313 4 581 650 01 s CUSHION LD FIN BOTTOM 314 4 579 531 01 s DUCT WHEEL EXH CL 7 628 253 35 s SCREW PS 2X8 7 682 948 01 s SCREW PSW 3X8 7 682 949 09 s SCREW PSW 3X10 7 685 648 79 s SCREW BVTP 3X12 TYPE...

Page 104: ...PSW 3 8 PSW 3 8 PSW 3 8 PSW 3 35 PSW 3 35 PSW 3 8 B3 8 PSW 3 8 PSW 3 8 BVTP 3 12 BVTP 3 8 To C board To C board To C board To C board BVTP 3 12 BVTP 3 12 BVTP 3 12 BVTP 3 12 BVTP 3 16 407 410 402 403 405 406 409 404 404 408 412 401 411 413 ...

Page 105: ...P 4 4O UNC 408 3 531 576 31 s RIVET DIA 3 NYLON 409 4 077 459 01 s CLAMP FLAT 30 410 4 574 554 01 s SPACER 6 SQUARE 411 4 574 647 02 s SHEET Q For White model 4 574 647 12 s SHEET Q For Black model 412 4 575 471 01 s SHEET P RADIATION 413 4 579 247 02 s SHEET Q USB For White model 4 579 247 12 s SHEET Q USB For Black model 7 682 548 09 s SCREW B 3X8 7 682 948 01 s SCREW PSW 3X8 7 682 956 01 s SCRE...

Page 106: ...aser souse unit To C board BVTP 3 12 BVTP 3 16 BVTP 3 12 BVTP 3 12 BVTP 3 12 BVTP 3 12 BVTP 3 12 BVTP 3 12 PSW 4 8 BVTP 3 12 BVTP 3 12 BVTP 3 12 BVTP 3 12 BVTP 3 12 To C board BVTP 3 12 B3 8 A A B B PSW 3 8 513 503 517 502 519 514 506 501 514 516 505 507 514 515 511 520 510 508 509 512 504 518 ...

Page 107: ...SS G INLET 509 1 970 871 11 s SUB HARNESS G LSPOWER 510 1 970 873 11 s SUB HARNESS C LDPOWERCONT 511 1 970 875 11 s SUB HARNESS C POWER 512 1 970 876 11 s SUB HARNESS C POWERCONT 513 1 970 881 11 s SUB HARNESS GND 514 2 580 606 01 s SCREW PSW M5X8 515 2 650 770 21 s SLIDE CLAMP 516 2 990 241 02 s HOLDER A PLUG 517 4 185 059 01 s SPRING COMPRESSION 518 4 462 983 01 s SHEET DH 519 4 574 646 02 s COV...

Page 108: ... LPN ASSY S 602 A 2080 359 A s UNIT LPN ASSY S 603 A 2080 360 A s SHIFT UNIT ASSY S 604 A 2080 362 A s PS ASSY S 605 A 2080 363 A s IN POLARIZER ASSY B S 606 A 2080 364 A s IN POLARIZER ASSY R S 607 A 2080 365 A s IN POLARIZER ASSY G S 608 A 2080 366 A s 4P OUT GLASS ASSY S 609 1 970 865 11 s SUB HARNESS C SB 610 1 970 885 11 s SUB HARNESS C AR1 611 1 970 886 11 s SUB HARNESS C AR2 7 621 771 06 s ...

Page 109: ...3 13 VPL FHZ65 Optional Lens VPLL Z3024 VPLL Z3009 VPLL Z3032 VPLL 3077 ...

Page 110: ...T For J 1pc 2 1 839 058 12 s AC POWER SUPPLY CORD 1pc 1 1 848 212 12 s AC POWER SUPPLY CORD SET For INDIA 1pc 3 170 078 01 s HOLDER B PLUG 1pc 4 186 471 01 s SHEET CAP 1pc 2 4 573 697 02 s PACK CD ROM MANUAL INSTRUCTION JAPANESE ENGLISH FRENCH SPANISH GERMAN ITALIAN SIMPLIFIED CHINESE RUSSIAN NOTICES FOR THE SOFTWARE LICENCE JAPANESE ENGLISH FRENCH SPANISH GERMAN ITALIAN SIMPLIFIED CHINESE RUSSIAN...

Page 111: ...IN AUDIO OUT INPUT D CVBS FOR FIRMWARE VERSIONUP CN600 J900 MAIN CPU SCAN CONV IC200 IC701 IC505 IC1801 IC1800 Q1800 IC600 IC601 IC1900 IC1905 IC1807 Pararell Flash DDR2 IC301 eMMC IC400 IC401 DDR2 VIDEO AMP SYNC SLICER VIDEO AMP SYNC BUFFER PULSE TRANS AUDIO VOL USB SW USB SW PHY UART SW AUDIO SEL 332C DRIVER PULSE TRANS USB HUB AUDIO DAC EQ EQ DDC HDMI SW HDBASET Rx VGA_IN_R VGA_IN_G VGA_IN_B VG...

Page 112: ...1001 IC1205 IC1501 IC1601 IC1701 UNIF_R UNIF_G UNIF_B TG_R TG_G TG_B TTL SPI_CS1 SPI_DE_CS MULTIPLEXER DEMULTIPLEXER ROTATING SPEEDPROT F V CONV NORMAL REF LLM REF D12 4V 42 14 48 48 48 14 14 9 9 9 27 VD SENSOR_OUT_B1 RUBY_EN SENSOR_OUT_I O2 POTENTIO METER POTENTIO METER BUFFER LENS SW THRESHOLD COMP PULSE WIDTH STRECH BUFFER IC2209 IC2203 IC2207 IC2413 IC2208 D501 D507 Q508 S3000 S3007 KEY SIRCS_...

Page 113: ... CN2601 FAN1 R Panel FAN2 G Panel FAN3 B Panel FAN9 Lapin LD Intake FAN6 Wheel Lamp TEMP FUSE V CN3400 U CN3201 LA1 LA2 CN100 G POWER UNIT LD SWITCHING REGULATOR CN100 CN101 CN101 CHASSIS GND CN1100 CN100 CN200 CN300 CN500 CN1001 J1100 J600 J700 J601 J100 CN600 CN301 J900 LASER SOURCE UNIT WHEEL MOTOR SB CN3500 NF CN3100 H CN3000 FAN7 PWR FAN8 LS PS FAN4 PWR Exhaust FAN5 LS Exhaust IN POLARIZATION...

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Page 116: ...oration VPL F635HZ CN VPL F630HZ CN VPL F535HZ CN VPL F535HZL CN VPL F530HZ CN VPL F435HZ CN VPL F435HZL CN VPL F430HZ CN VPL FHZ65 SY VPL FHZ60 SY VPL FHZ57 SY J E 9 878 659 02 Printed in Japan 2015 10 32 2015 ...