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Sony XAV-602BT, Service Manual

The Sony XAV-602BT is an innovative car stereo system with built-in Bluetooth technology, allowing for seamless connectivity with your mobile devices. To get the most out of this powerful device, download the free Operating Instructions Manual from our website today. Enjoy hassle-free usage and unleash the full potential of your Sony XAV-602BT.

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  Ref. No. 

Part No. 

Description 

Remark

  Ref. No. 

Part No. 

Description 

Remark

XAV-602BT

68

 R584  1-216-864-11 SHORT 

CHIP  0

 R585  1-216-845-11 METAL 

CHIP  100K 

5%  1/10W

 R587  1-216-809-11 METAL 

CHIP  100 

5%  1/10W

 R701  1-218-975-11 METAL 

CHIP  68K 

5%  1/16W

 R702  1-218-975-11 METAL 

CHIP  68K 

5%  1/16W

 R709  1-211-990-11  METAL 

CHIP  75 

0.5%  1/10W

 R710  1-211-990-11  METAL 

CHIP  75 

0.5%  1/10W

 R711  1-211-990-11  METAL 

CHIP  75 

0.5%  1/10W

 R713  1-211-989-11  METAL 

CHIP  68 

0.5%  1/10W

 R725  1-216-864-11 SHORT 

CHIP  0

 R733  1-211-990-11  METAL 

CHIP  75 

0.5%  1/10W

 R741  1-216-864-11 SHORT 

CHIP  0

  R751 

1-216-864-11  SHORT CHIP 

0 (E (PAL), IND)

 R754  1-216-864-11 SHORT 

CHIP  0

  R755 

1-216-864-11  SHORT CHIP 

0 (E (PAL), IND)

 R801  1-216-845-11 METAL 

CHIP  100K 

5%  1/10W

 R804  1-216-073-91 METAL 

CHIP  10K 

5%  1/10W

 R805  1-216-073-91 METAL 

CHIP  10K 

5%  1/10W

 R808  1-216-073-91 METAL 

CHIP  10K 

5%  1/10W

 R809  1-216-073-91 METAL 

CHIP  10K 

5%  1/10W

 R810  1-216-821-11 METAL 

CHIP  1K 

5%  1/10W

  R811 

1-481-746-11  SDM EMI FERRITE

 R812  1-216-829-11 METAL 

CHIP  4.7K 

5%  1/10W

 R813  1-216-841-11 METAL 

CHIP  47K 

5%  1/10W

 R814  1-216-811-11  METAL 

CHIP  150 

5%  1/10W

 R816  1-216-295-91 SHORT 

CHIP  0

 R817  1-216-841-11 METAL 

CHIP  47K 

5%  1/10W

 R818  1-216-829-11 METAL 

CHIP  4.7K 

5%  1/10W

 R819  1-216-841-11 METAL 

CHIP  47K 

5%  1/10W

 R820  1-216-837-11 METAL 

CHIP  22K 

5%  1/10W

 R823  1-216-801-11 METAL 

CHIP  22 

5%  1/10W

 R824  1-216-849-11 METAL 

CHIP  220K 

5%  1/10W

 R825  1-216-821-11 METAL 

CHIP  1K 

5%  1/10W

 R826  1-216-821-11 METAL 

CHIP  1K 

5%  1/10W

 R827  1-216-829-11 METAL 

CHIP  4.7K 

5%  1/10W

 R828  1-216-829-11 METAL 

CHIP  4.7K 

5%  1/10W

 R829  1-216-829-11 METAL 

CHIP  4.7K 

5%  1/10W

 R830  1-216-829-11 METAL 

CHIP  4.7K 

5%  1/10W

  R831 

1-481-746-11  SDM EMI FERRITE

  R832 

1-481-746-11  SDM EMI FERRITE

  R833 

1-481-746-11  SDM EMI FERRITE

  R834 

1-481-746-11  SDM EMI FERRITE

 R836  1-216-837-11 METAL 

CHIP  22K 

5%  1/10W

 R837  1-216-845-11 METAL 

CHIP  100K 

5%  1/10W

 R839  1-216-065-91 METAL 

CHIP  4.7K 

5%  1/10W

  R870 

1-481-746-11  SDM EMI FERRITE

  R871 

1-481-746-11  SDM EMI FERRITE

  R872 

1-481-746-11  SDM EMI FERRITE

  R873 

1-481-746-11  SDM EMI FERRITE

 R875  1-216-864-11 SHORT 

CHIP  0

  R877 

1-400-392-21  INDUCTOR, FERRITE BEAD (1608)

 R901  1-216-864-11 SHORT 

CHIP  0

 R917  1-216-864-11 SHORT 

CHIP  0

  R947 

1-216-864-11  SHORT CHIP 

0 (E (PAL), IND)

  R949 

1-216-295-91  SHORT CHIP 

0 (US, CND, E (PAL), IND)

  R950 

1-216-295-91  SHORT CHIP 

0 (US, CND, E (PAL), IND)

 R963  1-216-821-11 METAL 

CHIP  1K 

5%  1/10W

   

 

< VARISTOR >

  VDR203  1-805-043-11  ABSORBER, CHIP SURGE

  VDR204  1-805-043-11  ABSORBER, CHIP SURGE
  VDR301  1-804-988-21  VARISTOR, CHIP (1608)
  VDR302  1-804-988-21  VARISTOR, CHIP (1608)
  VDR303  1-804-988-21  VARISTOR, CHIP (1608)

  VDR305  1-804-988-21  VARISTOR, CHIP (1608)
  VDR306  1-804-988-21  VARISTOR, CHIP (1608)
  VDR307  1-804-988-21  VARISTOR, CHIP (1608)
  VDR309  1-804-988-21  VARISTOR, CHIP (1608)
  VDR311  1-804-988-21  VARISTOR, CHIP (1608)

  VDR312  1-804-988-21  VARISTOR, CHIP (1608)
  VDR313  1-804-988-21  VARISTOR, CHIP (1608)
  VDR314  1-804-988-21  VARISTOR, CHIP (1608)
  VDR315  1-804-988-21  VARISTOR, CHIP (1608)

   

 

< WIRE >

  WR1 

1-848-009-11  WIRE, PVC UL1569 AWG18 YEL L53

   

 

< VIBRATOR >

  X203 

1-814-367-11  QUARTZ CRYSTAL UNITS (30 MHz)

  X501 

1-795-059-21  VIBRATOR, CERAMIC (6 MHz)

  X502 

1-813-202-11  VIBRATOR, CRYSTAL (32.768 kHz)

************************************************************

   

A-1871-747-A  M-SUB6 BOARD, COMPLETE

  

 

**********************

   

 

< CAPACITOR >

 C2304  1-162-927-11 CERAMIC 

CHIP 100PF  5%  50V

 C2305  1-162-927-11 CERAMIC 

CHIP 100PF  5%  50V

 C2306  1-118-345-11  CERAMIC 

CHIP 0.01uF  10%  25V

   

 

< CONNECTOR >

  CN2300  (Not supplied)  CONNECTOR, FFC/FPC (ZIF) 60P (See Note)
  CN2301  1-843-288-11  SOCKET, CONNECTOR 46P

   

 

< DIODE >

  D2332 

6-503-205-01  DIODE   RKZ6.8B2KGP1

   

 

< JUMPER RESISTOR >

 R2301  1-216-864-11 SHORT 

CHIP  0

 R2320  1-216-864-11 SHORT 

CHIP  0

 R2321  1-218-990-81 SHORT 

CHIP  0

 R2322  1-218-990-81 SHORT 

CHIP  0

 R2323  1-218-990-81 SHORT 

CHIP  0

 R2324  1-216-864-11 SHORT 

CHIP  0

   

 

< SWITCH >

 S2301  1-786-653-21 SWITCH, 

TACTILE 

(RESET)

************************************************************

   

A-1971-484-A  XM BOARD, COMPLETE (US, CND)

(Included in CONNECTOR ASSY (XM1))

  

 

*******************

   

 

< CAPACITOR >

 C651  1-162-927-11 CERAMIC 

CHIP 100PF  5%  50V

 C652  1-118-403-11  CERAMIC 

CHIP 0.001uF  10%  50V

 C653  1-118-403-11  CERAMIC 

CHIP 0.001uF  10%  50V

 C654  1-162-927-11 CERAMIC 

CHIP 100PF  5%  50V

 C655  1-118-347-11  CERAMIC 

CHIP 0.1uF 

10%  25V

Note: 

CN2300 on the M-SUB6 board cannot exchange with single. When 
this part is damaged, exchange the complete mounted board.

MAIN

M-SUB6

XM

Summary of Contents for XAV-602BT

Page 1: ...minal External antenna aerial connector Intermediate frequency 25 kHz Usable sensitivity 9 dBf Selectivity 75 dB at 400 kHz Signal to noise ratio stereo 80 dB mono Separation at 1 kHz 50 dB Frequency response 20 15 000 Hz MW LW Tuning range MW 531 1 602 kHz LW 153 279 kHz Antenna aerial terminal External antenna aerial connector Intermediate frequency 9 124 5kHz or 9 115 5kHz 4 5kHz Sensitivity MW...

Page 2: ...er registered trademarks or trademarks of Gracenote in the United States and or other countries iPhone iPod iPod classic iPod nano and iPod touch are trademarks of Apple Inc registered in the U S and other countries App Store is a service mark of Apple Inc The AAC logo is a trademark of Dolby Laboratories 2013 TomTom N V The Netherlands TomTom the logo among others are Trademarks owned by TomTom N...

Page 3: ...ANEL POWER SUPPLY Section 32 TABLE OF CONTENTS 5 3 Printed Wiring Boards MAIN Section 1 2 34 5 4 Printed Wiring Board MAIN Section 2 2 35 5 5 Schematic Diagram MAIN Section 1 4 36 5 6 Schematic Diagram MAIN Section 2 4 37 5 7 Schematic Diagram MAIN Section 3 4 38 5 8 Schematic Diagram MAIN Section 4 4 39 5 9 Printed Wiring Boards EXTERNAL TERMINAL PANEL Section 40 5 10 Schematic Diagram XM Board U...

Page 4: ...and throw out it NOTE THE CN101 AND CN901 ON THE MAIN BOARD REPLACING CN101 and CN901 on the MAIN board cannot exchange with single When these parts are damaged exchange the complete mounted board NOTE FOR REPLACEMENT OF THE DISPLAY BOARD When repairing the complete DISPLAY board and should be re placed since any parts in the DISPLAY board cannot be repaired NOTE THE CN2300 ON THE M SUB6 BOARD RE ...

Page 5: ...key cannot be used 1 Press the or button and select the alphanumeric char acter of 0 to F 2 The digit advances by pressing the button The digit returns by pressing the button 3 The setting is completed by pressing the ENTER button and the initialization operation is done 2 3 Destination Code Destination Desitination code US and Canadian models 000601 AEP and UK models 000600 Russian model 000604 E...

Page 6: ...ith a dry cloth to assure a good contact Be sure to observe the correct polarity when installing the battery Do not hold the battery with metallic tweezers otherwise a short circuit may occur CLEANING THE CONNECTORS The unit may not function properly if the connectors between the unit and the front panel are not clean In order to prevent this detach the front panel and clean the connectors with a ...

Page 7: ... ignition off to avoid short circuits Connect the yellow and red power supply leads only after all other leads have been connected Be sure to insulate any loose unc onnected leads with electrical tape f or saf ety The use of optical instruments with this product will increase eye hazard Do not press on the L CD when installing the unit Install the unit with the monitor f acing straight forward do ...

Page 8: ... apply excessive force to the buttons of the unit Do not press on the LCD Before mounting make sure there is nothing on the top of the unit Warning if your car s ignition has no ACC position Be sure to set the Auto OFF function For details refer to the supplied Operating Instructions The unit will shut off completely and automatically in the set time when no source is selected which prevents batte...

Page 9: ...ro de alimentación 3 a la unidad y a los altavoces antes de conectarlo al conector de alimentación auxiliar Por razones de seguridad asegúrese de aislar con cinta aislante los cables sueltos que no estén conectados No presione la pantalla de cristal líquido al instalar la unidad Instale la unidad con el monitor encarado hacia delante no la instale en ángulo Notas sobre el cable de fuente de alimen...

Page 10: ...set the Auto OFF function For details refer to the supplied Operating Instructions The unit will shut off completely and automatically in the set time when no source is selected which prevents battery drainage If the Auto OFF function has not been set press and hold OFF until the display disappears each time you turn the ignition off Reset button When the installation and connections are completed...

Page 11: ... До шнура вимикача стоянк ового гальма Місце кріплення шнура вимикача стоянк ового гальма залежить від автомобіля Докладніше див у розділі Підключення шнура стоянк ового гальма на зворотній стороні До додаткового пристрою наприклад до портативного мультимедійного програвача ігрової приставки тощо не входить до комплекту постачання Порада Для підключення до даткових пристроїв можна використовувати ...

Page 12: ...ль оснащен во здушными подушками безопасности или другим амортизационным обору дованием перед установкой данного устройства обратитесь к дилеру Sony у которого было приобретено изделие или своему автомобильному дилер у Примечания Перед нанес ением двусторонней клейк ой ленты b очистите поверхность панели приборов сухой тканью Установите микрофон по д соответствующим уг лом Снятие и установка перед...

Page 13: ...e de fuente de alimentación del amplificador de señal de la antena Notas Si no se dispone de antena motorizada ni de amplific ador de señal de la antena o se utiliza una antena telescópica accionada manualment e no será necesario conectar este cable Si el automóvil tiene una antena FM AM integrada en el cristal posterior o lateral consulte las Notas sobre los cables de control y de fuente de alime...

Page 14: ...uncionamiento interno En tal caso consulte con el distribuidor Sony más cercano English Precautions Choose the installation location carefully so that the unit will not interfere with normal driving operations Avoid installing the unit in areas subject to dust dirt excessive vibration or high temperature such as in direct sunlight or near heater ducts Use only the supplied mounting hardware for a ...

Page 15: ...n the control and power supply leads To AMP REMOTE IN of an optional power amplifier This connection is only for amplifiers Connecting any other system may damage the unit To a car s illumination signal Be sure to first connect the black ground earth lead to a common ground earth point To the 12 V power terminal which is energized when the ignition switch is set to the accessory position Notes If ...

Page 16: ...fingers 1 Insert the release keys into the catches between the unit and the bracket at the same time until they click 2 Pull down the bracket then pull up the unit to separate them Note The form of the frame and location of the catch may differ depending on the model Mounting the unit A Mounting the unit with the supplied bracket 1 Before installing make sure that the catches on both sides of the ...

Page 17: ...Page 21 3 10 DC FAN 25X25 M801 MAIN BOARD Page 23 3 11 SUB PANEL ASSY Page 24 3 12 PANEL BACK BLOCK Page 24 3 15 CHASSIS DISPLAY6 BLOCK Page 26 3 16 DISPLAY BOARD Page 27 3 17 LIQUID CRYSTAL DISPLAY PANEL LCD1 TOUCH PANEL TPN1 Page 28 3 14 KEY6 BOARD Page 25 3 13 D SUB6 BOARD Page 25 3 5 CONNECTOR ASSY XM1 US Canadian models Page 20 3 6 CONNECTOR ASSY NV1 E PAL Indian models Page 21 3 8 CONNECTION...

Page 18: ...XAV 602BT 18 Note Follow the disassembly procedure in the numerical order given 3 2 COVER 1 screw PTT2 6 u 6 2 two claws 3 three claws 4 cover 2 two claws ...

Page 19: ... interior connector Insert is incline flexible cable connector flexible cable connector flexible cable NG OK NG 2 screw PTT2 6 u 8 2 screw PTT2 6 u 8 Note 2 When you install the flexible flat cable 60 core please install it correctly There is a possibility that this machine damages when not correctly installing it Note 1 The service manual of the mechanism deck used in this model has been issued i...

Page 20: ... Insert is straight to the interior connector Insert is incline connector connector connector connector connector NG OK NG Note When you install the connector please install themcorrectly There is a possibility that this machine damages when not correctly installing it 1 connector CN941 XM cable A MAIN board LUH VHWWLQJ 7RS YLHZ Turn anticlockwise the XM cable once XM board ...

Page 21: ...r please install themcorrectly There is a possibility that this machine damages when not correctly installing it NAVI cable 3 connector CN940 2 connector CN701 A A LUH VHWWLQJ 7RS YLHZ MAIN board 3 7 XM BOARD US Canadian models EXT NAVI BOARD E PAL Indian models 4 screw PTT2 6 u 6 5 bracket connector 6 XM board US Canadian EXT NAVI board E PAL Indian 1 NAVI CABLE connector CN603 1 XM CABLE connect...

Page 22: ... correctly installing it Note 2 If the thermal conductive pad T5 has removed together with the MAIN board block stick with reference to the following figure thermal conductive pad T5 chassis sub6 3 8 CONNECTION CORD FOR AUTOMOBILE CNC201 1 connector CN202 4 connection cord for automobile CNC201 2 tape sub material LUH VHWWLQJ 7RS YLHZ Insert is shallow Insert is straight to the interior connector ...

Page 23: ...3 5 DC fan 25 u 25 M801 LUH VHWWLQJ 3 screw PTT2 6 u 14 3 screw PTT2 6 u 14 DC fan 25 u 25 M801 2 connector CN803 4 tape sub material tape sub material Note When the complete MAIN board is replaced the destination setting is necessary Refer to NOTE THE MAIN BOARD OR SYSTEM CONTROLLER IC502 REPLACING on page 5 ...

Page 24: ...screw PTT2 6 u 8 7 screw T 2 u 5 Black 6 7 screw T 2 u 5 Black 7 screw T 2 u 5 Black 3 12 PANEL BACK BLOCK 3 screw M2 2 u 8 Black 3 screw M2 2 u 8 Black 3 screw M2 2 u 8 Black 2 two screws S1 7 u 4 1 two sheets screw 2 three screws S1 7 u 4 8 button release 7 spring release 5 six claws 1 three sheets screw 9 panel back block 4 screw T 2 u 4 Black 4 screw T 2 u 4 Black 4 two screws T 2 u 4 Black 6 ...

Page 25: ...exible flat cable 20 core CN2501 1 knob VOL SV assy 4 KEY6 board Insert is shallow Insert is straight to the interior connector Insert is incline flexible cable connector flexible cable connector flexible cable NG OK NG Note When you install the flexible flat cable 20 core please install it correctly There is a possibility that this machine damages when not correctly installing it Front panel bloc...

Page 26: ...ible board the touch panel flexible board and the flexible flat cable 20 core please install them correctly There is a possibility that this machine damages when not correctly installing it B C Front panel block rear side view 6 chassis display6 block 5 two claws 5 claw 5 claw 5 claw B C ire settinJ DISPLAY board 1 tape sub material tape sub material 3 15 CHASSIS DISPLAY6 BLOCK Note 1 When complet...

Page 27: ...5 shield AP block 1 three screws T 2 u 4 Silver 2 Remove the solder 3 Bend the claw in the direction of an arrow shield AP block DISPLAY board total eight lock lock unlock NG OK Note Check that the mark of the shield AP and the mark of the DISP board are the same directions ow to install tKe sKield 3 block ...

Page 28: ...4 lower cussion LCD sheet LCD 7 touch panel TPN1 1 6 flexible flat cable sheet LCD Front panel block rear side view 2 guide line guide line guide line guide line Ile ible board settinJ 6Keet settinJ LCD flexible board LCD flexible board LCD flexible board 1 3 17 LIQUID CRYSTAL DISPLAY PANEL LCD1 TOUCH PANEL TPN1 ...

Page 29: ... adjustment display again The minimum value of NTSC adjustment value is displayed The adjustable range is from 3e90140 to 3e90310 Hexa decimal 4 Press the V or v buttons on the remote commander adjust so that the flicker becomes minimum 5 Input the PAL white 40 raster signal from AUX2 IN jack on the rear side of main unit 6 Press the B or b buttons on the remote commander change to the PAL adjustm...

Page 30: ...XAV 602BT 30 MEMO ...

Page 31: ...T_IN J1 ANTENNA IN MUTING CONTROL Q502 18 MIN 14 FP1 NAVI SIRIUS XM R CH R CH CNC1 1 2 R CH J702 1 3 ZxZ L R AUX1 AUDIO IN L R 5 CP1 R CH AUX2 AUDIO IN REVERSE IN L R RSTN 40 HIT2_RST CN601 G B R 22 NAVI XM_Tx 20 NAVI XM_Rx 23 NAVI_DET EXT 8 13 7 6 9 11 3 4 MIX AMP IC601 BUFFER Q603 604 BUFFER Q601 602 19 REVERSE_IN CSYNC 12 B R CH CNC1 2 2 FRONT AUDIO OUT L R R CH REAR AUDIO OUT SUB OUT L R REVER...

Page 32: ...SYNC 4 EN_SYS 9 FLT_USB 12 EN_USB AP_MUTE D FSYNC C DETACH_DET DISPLAY BOARD LCD1 LIQUID CRYSTAL DISPLAY PANEL TPN1 TOUCH PANEL ROTARY ENCODER S2503 2 2 S2500 2502 S2503 1 2 FRONT PANEL KEYS VOLUME POWER_SYNC BU_IN BT_MIC AUDIO_L B G R MUTE USB_D USB_D D D G B R C_SYNC CSYNC Y CVBS_IN V U B AUDIO_R RE0 RE1 KEY A AP_L R CH D402 J702 3 3 J702 2 3 AUX1 IN REAR OUT AUX2 IN CAMERA VIN1 VOUT 1 VIN2 3 VI...

Page 33: ...e f Internal component Pattern from the side which enables seeing The other layers patterns are not indicated Caution Pattern face side Conductor Side Parts face side Component Side Parts on the pattern face side seen from the pattern face are indicated Parts on the parts face side seen from the parts face are indicated Caution Pattern face side SIDE B Parts face side SIDE A Parts on the pattern f...

Page 34: ...709 C515 R552 C517 R553 C323 R554 C519 R21 R555 R22 R556 R23 R364 R559 C711 C712 R366 R367 R368 R751 R369 R947 R560 R561 R755 R949 C333 C334 R371 C529 R565 C911 C910 C335 C336 R373 C337 R568 C720 C338 R950 R374 C339 C915 C916 R376 C723 C530 R378 C725 R379 C729 R573 R380 R575 C345 C346 R577 R578 C731 C732 R963 C733 R580 C351 C353 R583 C354 R585 C355 C356 D102 C357 R393 R394 C359 C360 C362 C361 D303...

Page 35: ... C328 R558 JL501 JL502 JL503 JL504 C521 JL505 C522 JL506 JL507 C330 R754 JL508 C331 C332 R563 C528 R564 R370 R566 R567 CL801 R569 CL802 R377 CL803 CL804 CL805 CL612 CL807 CL808 R570 C341 CL809 C342 C343 R576 R384 CL810 C348 C349 CL811 R385 CL812 R386 R387 CL814 R388 CL815 CL816 CL431 C352 R584 R587 C358 C363 D304 C364 D305 C365 C367 D308 C370 C374 C953 IC104 D701 D702 D703 D704 CL461 IC301 FB16 US...

Page 36: ... 22p C302 22p C304 22p C303 22p C301 LTC614TUFP8T106 Q302 LTC614TUFP8T106 Q309 LTC614TUFP8T106 Q310 LTC614TUFP8T106 Q301 D305 UDZVTE 1718B D308 UDZVTE 1718B 0 R875 22p C854 22p C857 22p C858 22p C859 22p C869 22p C863 22p C861 22p C864 22p C862 47p C860 1 C807 4 7k R827 4 7k R829 4 7k R828 4 7k R830 0 47 C812 0 47 C810 0 47 C816 0 47 C814 0 C811 0 C817 2 2 C818 0 C815 0 C813 1 C821 22p C876 47p C8...

Page 37: ... FB401 CL02 FB901 R331 R345 M_GND 0 R106 CVBS_IN_GND C916 0 01 1200p C915 1200p C951 22 C467 0 01 C470 C468 22 1k R466 10k R463 4700p C464 10p C466 1k R465 R464 12k 47 R462 0 1 C465 0 01 C463 C462 10 10 C461 35V 10 C469 100 R461 0 1 C460 1k R467 1k R468 R441 470 27k R449 R442 470 0 1 C442 0 01 C441 6 8k R422 56k R444 2 2 C440 1k R963 0 01 C436 22 C433 0 01 C435 16V 100 C438 100 R438 C434 0 1 39k R...

Page 38: ... BR24G512FVT 3AGE US CND IC504 R1EX24016ATAS0A EXCEPT US CND 1 A0 2 A1 3 A2 4 VSS 5 I2C_SIO 6 I2C_SCK 7 WP 8 VCC 4 7uH L941 22uH L550 5 4 3 2 1 TC7SH08FU T5RSOYJF IC505 GND VCC DA2J10100L D506 1000p C507 100 R560 100k R564 100k R548 0 1 C512 100k R516 C519 0 1 0 01 C502 100 R552 R549 100k C506 0 1 0 R573 0 R554 100k R566 C505 22p 10k R576 100 R557 C510 22p 470 R551 1000p C503 10k R506 US CND 0 1 C...

Page 39: ...TC614TUFP8T106 Q312 LTC614TUFP8T106 Q311 M_GND M_CVBS_GND VIDEO_COMP REG 3 3V 0 1 C212 22 C216 0 1 C211 0 1 C208 2 43k R220 4 7 C207 FB202 4 7 C206 0 1 C205 0 1 C203 R225 0 10p C215 10p C214 0 1 C201 0 1 C202 10k R223 0 R230 4 7 C210 1 C209 1 C204 R751 0 R755 0 0 R741 0 1 C733 0 1 C731 0 1 C732 10 C709 10 C725 0 1 C729 10V 100 C728 16V 47 C730 68 R713 1 C711 0 1 C708 10 C712 75 R709 0 R725 75 R733...

Page 40: ...8 JL609 JL611 JL612 JL613 S2501 KEY6 BOARD COMPONENT SIDE KEY6 BOARD CONDUCTOR SIDE 1 886 023 12 12 1 886 023 12 12 1 4 2 3 5 PUSH SOURCE OFF VOLUME R1 B1 1 20 G1 R2 B2 D2502 2503 G2 R2 B2 G2 R1 B1 G1 ILLUMINATION R2 B2 4 1 1 3 4 2 G2 R1 B1 G1 ILLUMINATION CHASSIS CHASSIS DISPLAY BOARD TPN1 TOUCH PANEL LCD1 LIQUID CRYSTAL DISPLAY PANEL D SUB6 BOARD CN2000 E FFC3 S2500 2502 DSPL M OFF 1C 2B 2E 1E 1...

Page 41: ... 5 0 0 3 3 5 5 0 0 3 3 5 74LVC1G17GW 125 IC652 1 NC 2 3 GND 4 5 VCC IC651 TC7WT126FU TE12R 2 1 3 4 G 5 6 7 8 V D652 UDZVTE 176 8B D654 D651 R661 100k R657 100k UDZVTE 176 8B D655 UDZVTE 176 8B D653 R653 0 UDZVTE 176 8B D656 R663 33k 10P CN651 10 9 8 7 6 5 4 3 2 1 C655 0 1 C657 0 1 R656 1k R651 1k 16V C656 100 36V F601 2A 1 2 3 4 5 6 7 8 9 10 10P CN652 XM_LCH XM_GND XM_RCH B XM_PWREN M_GND 5V AU_GN...

Page 42: ...1 LTC014EUBFS8TL Q602 LTC014EUBFS8TL JL603 JL605 CL601 1 2 3 4 5 6 7 8 9 10 11 12 12P CN603 M_GND 5V AU_GND NAVI_Tx NAVI_Rx NAVI_DET NAVI_MIX NAVI_CSYNC VIDEO_GND R G B R644 0 R641 0 R643 0 R642 0 R640 0 R612 4 7k R602 0 R600 0 R649 0 R603 0 R607 0 R610 0 R609 0 R611 0 R608 0 R647 0 R646 0 R645 0 R629 0 C608 1000p C610 0 1 C609 22 C607 1 C603 0 1 R621 33 R628 10k R625 1k C602 100p R620 47 R619 47 ...

Page 43: ...3 S2503 2 4 5 3 1 R2515 33 R2518 33 C2503 0 47 100p C2504 100 R2524 100 R2526 100 R2537 68 R2527 82 R2536 R2503 1 2k R2504 1 2k 82 R2523 R2506 330 R2508 470 C2500 0 1 R2507 100 0 R2505 0 R2549 R2545 0 R2544 0 0 R2548 820 R2500 1k R2501 1k R2502 IC2500 REMOTE CONTROL RECEIVER S2500 S2501 S2502 KEY6 BOARD CHASSIS ILLUMINATION ILLUMINATION LED DRIVE LED DRIVE LED DRIVE 1 2 2 1 2 1 ROTARY VOLUME ENCOD...

Page 44: ...20 R2322 R2321 R2324 R2323 S2301 D2332 1 886 022 12 12 1 886 022 12 12 1 60 A 45 46 1 2 K M SUB6 BOARD SIDE A M SUB6 BOARD SIDE B D SUB6 BOARD CN2001 F RESET S2301 CHASSIS MAIN BOARD CN901 A FPB1 A B C D 1 2 3 4 5 6 7 8 9 10 11 12 Page 34 Page 46 Note CN2300 on the M SUB6 board cannot exchange with single When this part is damaged exchange the complete mounted board ...

Page 45: ...0V 13 GND 15 AUDIO_R 17 AUDIO_GND 19 AUDIO_L 21 MUTE 23 NAVI_AUDIO 25 BT_MIC_GND 27 BT_MIC 29 GND 31 10 4V 33 GND 35 7 0V 37 7 0V 39 7 0V 41 VBUS_GND 43 USB_D 45 USB_D 14 RE_0 16 KEY 18 SIRCS 20 C_SYNC 22 RGB_GND 24 R 26 G 28 B 30 COMPONENT_GND 32 Y 34 U 36 V 38 CVBS_IN_GND 40 CVBS_IN 42 CVBS_OUT_GND 44 BU_IN 46 DETACH DET 2 VBUS_GND 4 USB_VBUS_5V 6 GND 8 POWER_SYNC 10 KEY_GND 12 RE_1 100p C2304 1...

Page 46: ...3 R2004 R2005 D2010 D2012 D2020 D2021 D2022 D2023 D2034 D2035 VDR994 VDR995 VDR996 VDR997 CN2001 C2001 D2001 D2002 D2003 R2000 D2004 D2007 D2008 D2009 D2011 D2013 D2014 VDR992 VDR993 VDR998 D SUB6 BOARD SIDE A D SUB6 BOARD SIDE B 1 886 021 12 12 1 886 021 12 12 1 2 59 60 1 2 45 46 F M SUB6 BOARD CN2301 E DISPLAY BOARD A B C 1 2 3 4 5 6 7 8 9 10 11 12 Page 40 Page 44 ...

Page 47: ...41 AUDIO_L 43 AUDIO_GND 45 AUDIO_R 47 GND ZMUTE 49 GND AP_CNT0 51 GND AP_CNT1 53 AP_TX 55 AP RX 57 AP_RESET 59 RESET 2 VBUS 4 VBUS 6 VBUS 8 VBUS_GND 10 7 0V 12 7 0V 14 GND 16 GND 18 BU_IN 20 CVBS_OUT_GND ENC 22 CVBS_IN 24 CVBS_IN_GND 26 V 28 U 30 Y 32 COMPONENT_GND 34 B 36 G 38 R 40 RGB_GND 42 C_SYNC 44 DETACH_DET 46 POWER_SYNC 48 GND 50 HD_SPI_SS 52 HD_SPI_IN 54 HD_SPI_OUT 56 HD_SPI_CLK 58 GND 60...

Page 48: ...34 IG1 28 IG2 27 VCC 26 INF1 33 INR2 32 INR1 31 INS 30 INC 29 FADER ATT FADER ATT FADER ATT FADER ATT FADER ATT FADER ATT FADER BOOST FADER BOOST FADER BOOST FADER BOOST FADER BOOST FADER BOOST VCC FIL 25 GND 24 SDA 23 SCL 22 MUTEB 21 IC104 NJM2387ADL3 TE2 1 VIN 2 CONTROL 5 GND 3 VOUT 4 VADJ BANDGAP REFERENCE OVER VOLTAGE PROTECTION OVER CURRENT PROTECTION THERMAL PROTECTION ON OFF CONTROL REGULAT...

Page 49: ...1 MUTING IN3 3 OUT3 30 MUTING IN4 4 OUT4 29 MUTING IN5 5 OUT5 28 MUTING IN6 6 OUT6 27 MUTING BIAS MUTE 7 GAIN SELECT 6 dB 8 dB NAGATIVE VOLTAGE REGULATOR GAIN 8 V OUT 10 REGCNT 11 CLK 14 V REG 15 NC 16 NC 12 NC 13 V IN 9 FB 18 CP 19 NC 17 NC 21 GND 22 CN 23 MUTE_TC 24 V A 25 GND 26 NC 20 ...

Page 50: ...BOUT 5 ISET_USB 10 RT 15 VREF 16 FB_USB 6 USBIN 2V UVLS 7 SYNC 8 GNDA 14 VIC_USB 11 SS_SYS 13 EN_USB 12 HDR OSCILLATOR REFERENCE GENERATOR OVER CURRENT PROTECTION VS SEL Q S R ADJUSTMENT GENERATOR CHARGE PUMP OVER CURRENT LIMIT USB FAULT PROTECITON VOUT_SYS USBIN FAULT PROTECTION ...

Page 51: ...OUT REG_BIAS REGOK STANDBY ISNS POWER STAGE CONTROL LOGIC CURRENT SENSE BS_CHG GATE LOGIC PHASE LOGIC OVER VOLATAGE PROTECT COMPARATOR SS_REF EN SS 2 SYNC 4 BS 7 OVP OVT BG INIT_PH INIT_CC HSON OVC LSON VINOK PH_OPEN PHASE RES_PH LSOFF REGOK VINOK FORC_OFF IRAMP SET_PH INIT_COMP ERROR AMP OSC_RAMP CURRENT COMPARATOR FB 6 COMP 5 ICSOCP ICSPWM VIN 3 GND 1 REG REG REG REG_DRV BG REG REG REG REG VINOK...

Page 52: ...EFERENCE VOLTAGE LOAD DUMP PROTECTION TEMPERATURE PROTECTION BACK UP SWITCH REGULATOR 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 TAB OUT FL OUT FL OUT RL OUT RL IN RL S GND IN RR OUT RR OUT RR OUT FR OUT FR DIAG ANT REM AMP REM SERVO 3 3V MECHA 6V VP BU B I2C_SIO I2C_SCK VP2 P GND1 SVR IN FL IN FR BEEP P GND3 VP1 STB P GND4 RST CRES AUDIO ...

Page 53: ...B data positive bus with the panel section 23 VSS Ground terminal 24 VDD25 Power supply terminal 2 5V 25 DM1 I O Two way USB data negative bus terminal Not used 26 DP1 I O Two way USB data positive bus terminal Not used 27 VSS Ground terminal 28 DM2 I O Two way USB data negative bus terminal Not used 29 DP2 I O Two way USB data positive bus terminal Not used 30 VDD33 Power supply terminal 3 3V 31 ...

Page 54: ...el section 25 STB O Standby signal output to the power amplifier L standby 26 BEEP O Beep sound output to the power amplifier 27 I2C_SCK O I2C clock signal output to the electrical volume EEPROM and power amplifier 28 I2C_SIO I O Two way I2C data bus with the electrical volume EEPROM and power amplifier 29 FLASH_Tx O Serial data output to the flash writing connector 30 FLASH_Rx I Serial data input...

Page 55: ...ontrol signal output terminal for DC DC converter H power on 78 MHL_RST O MHL reset signal output terminal Not used 79 USB_ON1 O Power supply on off control signal output terminal for USB section H power on 80 USB_OVER I USB over current detection signal input from the DC DC converter L over current 81 RE_0 I Jog dial pulse input from the panel section A phase input for volume 82 RE_1 I Jog dial p...

Page 56: ...ce they are seldom required for routine ser vice Some delay should be anticipated when ordering these items The mechanical parts with no reference number in the exploded views are not sup plied Color Indication of Appearance Parts Ex ample KNOB BALANCE WHITE RED Parts Color Cabinet s Color Abbreviation CND Canadian model IND Indian model RU Russian model 6 1 OVERALL SECTION front panel section cha...

Page 57: ...V ASSY FRONT RU E NTSC E PAL IND 67 X 2584 672 1 KNOB VOL SV ASSY 68 4 298 914 01 BUTTON RELEASE 69 4 298 930 02 SPRING RELEASE 70 4 430 672 01 CUSHION LCD SIDE 71 4 429 668 01 CUSHION LCD LOWER FFC3 1 848 010 11 CABLE FLEXIBLE FLAT 20CORE FP1 A 1971 301 A PANEL COMPLETE ASSY FRONT US CND FP1 A 1971 302 A PANEL COMPLETE ASSY FRONT AEP UK FP1 A 1971 303 A PANEL COMPLETE ASSY FRONT E PAL IND FP1 A 1...

Page 58: ...583 155 2 PANEL SUB6 ASSY SUB 105 X 2582 850 7 LOCK ASSY 2DIN 106 A 1871 747 A M SUB6 BOARD COMPLETE 107 4 298 967 02 PLATE ADJUST FPB1 1 886 726 11 PRINTED WIRING BOARD FLEXIBLE Ref No Part No Description Remark Ref No Part No Description Remark 6 3 SUB PANEL SECTION FPB1 106 103 107 107 105 104 102 102 102 101 101 ...

Page 59: ... CND NV1 A 1971 485 A CONNECTOR ASSY Including EXT NAVI board E PAL IND XM1 A 1971 484 A CONNECTOR ASSY Including XM board US CND 1 7 685 790 01 SCREW PTT 2 6X4 S 2 7 685 792 01 SCREW PTT 2 6X6 S 4 7 685 793 01 SCREW PTT 2 6X8 S Ref No Part No Description Remark Ref No Part No Description Remark CNC202 2 2 2 2 not supplied not supplied not supplied MAIN board section not supplied not supplied 4 1 ...

Page 60: ...ADE TYPE AUTO FUSE 10 A 32 V M801 1 787 976 11 FAN DC 25X25 WR1 1 848 009 11 WIRE PVC UL1569 AWG18 YEL L53 2 7 685 792 01 SCREW PTT 2 6X6 S 5 7 685 795 01 SCREW PTT 2 6X12 S 6 7 685 796 01 SCREW PTT 2 6X14 S Ref No Part No Description Remark Ref No Part No Description Remark 6 5 MAIN BOARD SECTION CN01 MAIN board WR1 M801 not supplied 201 6 6 not supplied not supplied 202 5 5 F801 not supplied 2 N...

Page 61: ...TOR C602 1 162 927 11 CERAMIC CHIP 100PF 5 50V C603 1 118 347 11 CERAMIC CHIP 0 1uF 10 25V C604 1 165 908 11 CERAMIC CHIP 1uF 10 10V C605 1 165 908 11 CERAMIC CHIP 1uF 10 10V C606 1 124 589 11 ELECT 47uF 20 16V C607 1 165 908 11 CERAMIC CHIP 1uF 10 10V C608 1 118 403 11 CERAMIC CHIP 0 001uF 10 50V C609 1 118 418 11 CERAMIC CHIP 22uF 20 6 3V C610 1 118 417 11 CERAMIC CHIP 0 1uF 10 16V CONNECTOR CN6...

Page 62: ... 5 1 10W R2515 1 216 803 11 METAL CHIP 33 5 1 10W R2518 1 216 803 11 METAL CHIP 33 5 1 10W R2523 1 216 808 11 METAL CHIP 82 5 1 10W R2524 1 216 809 11 METAL CHIP 100 5 1 10W R2525 1 216 833 11 METAL CHIP 10K 5 1 10W R2526 1 216 809 11 METAL CHIP 100 5 1 10W R2527 1 216 807 11 METAL CHIP 68 5 1 10W R2533 1 216 833 11 METAL CHIP 10K 5 1 10W R2536 1 216 808 11 METAL CHIP 82 5 1 10W R2537 1 216 809 11...

Page 63: ...F 20 16V C338 1 100 381 11 ELECT CHIP 10uF 20 16V C339 1 100 381 11 ELECT CHIP 10uF 20 16V C341 1 162 923 11 CERAMIC CHIP 47PF 5 50V C342 1 162 921 11 CERAMIC CHIP 33PF 5 50V C343 1 165 908 11 CERAMIC CHIP 1uF 10 10V E PAL IND C345 1 162 921 11 CERAMIC CHIP 33PF 5 50V C346 1 162 921 11 CERAMIC CHIP 33PF 5 50V C348 1 118 345 11 CERAMIC CHIP 0 01uF 10 25V C349 1 118 290 11 CERAMIC CHIP 0 001uF 10 50...

Page 64: ...18 417 11 CERAMIC CHIP 0 1uF 10 16V C709 1 116 718 11 CERAMIC CHIP 10uF 10 10V C711 1 118 462 11 CERAMIC CHIP 1uF 10 10V C712 1 116 718 11 CERAMIC CHIP 10uF 10 10V C720 1 118 459 11 CERAMIC CHIP 0 01uF 10 25V C723 1 116 718 11 CERAMIC CHIP 10uF 10 10V C725 1 116 718 11 CERAMIC CHIP 10uF 10 10V C728 1 104 665 11 ELECT 100uF 20 25V C729 1 118 417 11 CERAMIC CHIP 0 1uF 10 16V C730 1 126 947 11 ELECT ...

Page 65: ...961 01 DIODE DA2J10100L D827 6 503 032 01 DIODE DZ2J180M0L D829 6 503 032 01 DIODE DZ2J180M0L D830 6 503 677 01 DIODE 1A4C A2 D831 6 503 238 01 DIODE GN1G FERRITE BEAD FB14 1 400 334 21 FERRITE EMI SMD 1608 FB15 1 400 334 21 FERRITE EMI SMD 1608 FB16 1 400 334 21 FERRITE EMI SMD 1608 US CND FB201 1 469 876 11 INDUCTOR FERRITE BEAD FB202 1 469 876 11 INDUCTOR FERRITE BEAD FB302 1 469 667 21 FERRITE...

Page 66: ...1 METAL CHIP 12K 0 5 1 10W R151 1 218 875 11 METAL CHIP 15K 0 5 1 10W R152 1 218 887 11 METAL CHIP 47K 0 5 1 10W R209 1 216 864 11 SHORT CHIP 0 R210 1 216 864 11 SHORT CHIP 0 R211 1 216 864 11 SHORT CHIP 0 R212 1 216 864 11 SHORT CHIP 0 R213 1 218 965 11 METAL CHIP 10K 5 1 16W R220 1 246 184 81 METAL CHIP 2 43K 0 5 1 16W R223 1 218 965 11 METAL CHIP 10K 5 1 16W R225 1 216 864 11 SHORT CHIP 0 R226 ...

Page 67: ...0W R467 1 218 953 11 METAL CHIP 1K 5 1 16W R468 1 218 953 11 METAL CHIP 1K 5 1 16W R501 1 216 845 11 METAL CHIP 100K 5 1 10W R502 1 218 953 11 METAL CHIP 1K 5 1 16W R506 1 218 965 11 METAL CHIP 10K 5 1 16W R507 1 216 845 11 METAL CHIP 100K 5 1 10W R510 1 216 827 11 METAL CHIP 3 3K 5 1 10W R511 1 216 827 11 METAL CHIP 3 3K 5 1 10W R515 1 218 941 81 METAL CHIP 100 5 1 16W R516 1 216 845 11 METAL CHI...

Page 68: ...1 SDM EMI FERRITE R873 1 481 746 11 SDM EMI FERRITE R875 1 216 864 11 SHORT CHIP 0 R877 1 400 392 21 INDUCTOR FERRITE BEAD 1608 R901 1 216 864 11 SHORT CHIP 0 R917 1 216 864 11 SHORT CHIP 0 R947 1 216 864 11 SHORT CHIP 0 E PAL IND R949 1 216 295 91 SHORT CHIP 0 US CND E PAL IND R950 1 216 295 91 SHORT CHIP 0 US CND E PAL IND R963 1 216 821 11 METAL CHIP 1K 5 1 10W VARISTOR VDR203 1 805 043 11 ABSO...

Page 69: ...R NAVI CABLE E PAL IND CWC2 1 846 359 11 CABLE WITH CONNECTOR XM CABLE US CND F801 1 532 877 11 FUSE BLADE TYPE AUTO FUSE 10 A 32 V FFC3 1 848 010 11 CABLE FLEXIBLE FLAT 20CORE FP1 A 1971 301 A PANEL COMPLETE ASSY FRONT US CND FP1 A 1971 302 A PANEL COMPLETE ASSY FRONT AEP UK FP1 A 1971 303 A PANEL COMPLETE ASSY FRONT E PAL IND FP1 A 1971 304 A PANEL COMPLETE ASSY FRONT E NTSC RU FPB1 1 886 726 11...

Page 70: ...ONNECTION CORD ISO POWER AEP RU UK 505 1 846 998 11 CONNECTION CABLE AUTOMOBILE POWER US CND E NTSC E PAL IND 506 3 934 325 21 SCREW K 5X8 TAPPING 1 piece 507 1 839 912 11 CORD CONNECTION 20P REVERSE IN SUB OUT FRONT AUDIO OUT REAR AUDIO OUT AUX1 AUDIO IN AUX2 AUDIO IN FITTING ASSY FRAME u 1 KEY FRAME u 2 POWER CORD ISO u 1 DOUBLE SIDED TAPE u 1 COLLAR u 1 501 504 505 CONNECTION CORD 20P u 1 507 M...

Page 71: ...MEMO XAV 602BT 71 ...

Page 72: ...N HISTORY Checking the version allows you to jump to the revised page Also clicking the version at the top of the revised page allows you to jump to the next revised page Ver Date Description of Revision 1 0 2013 09 New ...

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