Sony XAV-AX210, Service Manual

Page 1: ...oy or erase any and all portion of this information promptly in an irrecoverable and secure fashion after achieving the purpose described in Section 1 above 4 Do not copy replicate reproduce alter translate transmit sell lease or distribute this information in whole or in part without the prior written permission of the author Notwithstanding foregoing it is permitted to copy and distribute this i...

Page 2: ...DP Advanced Audio Distribution Profile 1 2 AVRCP Audio Video Remote Control Profile 1 5 HFP Handsfree Profile 1 6 PBAP Phone Book Access Profile 1 1 Corresponding codec SBC sbc 1 The actual range will vary depending on factors such as obstacles between devices magnetic fields around a microwave oven static electricity reception sensitivity antenna aerial s performance operating system software applicat...

Page 3: ...license Other trademarks and trade names are those of their respective owners Windows Media is either a registered trademark or trademark of Microsoft Corporation in the United States and or other countries This product is protected by certain intellectual property rights of Microsoft Corporation Use or distribution of such technology outside of this product is prohibited without a license from Mi...

Page 4: ...er normal conditions the battery will last approximately 1 year The service life may be shorter depending on the conditions of use When the battery becomes weak the range of the remote commander becomes shorter CAUTION Danger of explosion if battery is incorrectly replaced Replace only with the same or equivalent type Notes on the lithium battery Keep the lithium battery out of the reach of childr...

Page 5: ...SAHSWD ABA 097C DEST 01 Displayed characters values in the above figure are example 4 The resetting operation is executed by pressing the reset button after the confirming ends then the unit reboots and returns to the normal condition DEST 01 MCU SONY ST28 1800615 1 00 01 00 SOC 1 00 01 00 APP 180615 1f65bac SYS 180615 7004c7f SDK 21 5 0 3 0 0 0 0 GUI 3 15 0 BTAddress fc 4b bc f8 69 64 Serial 3166...

Page 6: ...ct 0 with the 4th digit and press the b button on the remote commander Press the V or v button on the remote commander to select 0 with the 3rd digit and press the b button on the remote commander Press the V or v button on the remote commander to select 0 with the 2nd digit and press the b button on the remote commander Press the V or v button on the remote commander to select 1 with the 1st digi...

Page 7: ...AIN board is replaced be sure to serial number writ ing work is necessary Perform works according to the following procedure Note 1 Remote commander is necessary for serial number writing opera tion Serial number writing procedure 1 Take a memorandum of the serial number on the bottom of this unit Serial number MODEL NUMBER LABEL 2 Refer to 3 DISASSEMBLY on page 15 disassemble until to the state t...

Page 8: ...rs Press ENTER by the 1st digit to complete the setting Serial number of memoranda in step 1 Set Serial Number SETTING MODE 7 6 5 4 3 2 1 7 6 5 4 3 2 1 2nd 3rd 4th 5th 6th 7th 7 digits 1st Displayed characters values in the above figure are example 8 The setting is completed by press the ENTER button on the remote commander at the state of cursor position of 1st digit then the unit reboots and ret...

Page 9: ...rd Preparation In the case of checking with using the Apple CarPlay iPhone that is installed the Apple CarPlay and USB cable for connection to the main unit In the case of checking with using the Android Auto Android phone that is installed the Android Auto and USB cable for connection to the main unit Note 2 Refer to Operating Instructions of this unit about important point for Apple CarPlay and ...

Page 10: ...een then turn the power off This completes the communication check work Checking procedure if Apple CarPlay or Android Auto cannot be prepared If the application of Apple CarPlay or Android Auto cannot be pre pared perform the following method Preparation Mass Storage Class type USB memory where is storing video and audio that is saved by MPEG 4 format Speaker for checking the audio output Connect...

Page 11: ...letes the communication check work TOUCH PANEL ADJUST When the touch panel is replaced perform the calibration of touch panel according to the procedure below Procedure 1 Connect the power cord to the regulated DC power supply and turn the power on this unit Regulated DC power supply 2 Press the HOME button on the main unit swipe left the touch panel and touch the Settings on the touch panel Touch...

Page 12: ... out the disc Mechanism deck bottom view gear 1 Rotate the gear in the direction of the arrow Turn the mechanism deck upside down top cover mechanism deck NOTE FOR SECURITY FUNCTION This unit does not use security function by password lock NOTE OF REPLACING THE ELECTRICAL PARTS ON EACH BOARD FOR REPAIRING Among mounted electrical parts on each board only parts that are described in the electrical ...

Page 13: ...Using the wired remote control 5 Whether in use or not route the microphone input cord so it does not interfere with driving operations Secure the cord with a clamp etc if it is installed around your feet 6 For details on installing the microphone see Installing the microphone 7 To connect a smartphone to the main unit an appropriate cable not supplied is required 8 To connect an iPhone use the US...

Page 14: ... lead properly to the appropriate leads Making an improper connection may damage the unit Consulting the dealer or an experienced technician for help is recommended When connecting the iDataLink Maestro module not supplied do not connect any device to the REMOTE terminal blue Likewise when connecting a device to the REMOTE terminal blue do not connect the iDataLink Maestro module not supplied to t...

Page 15: ...age 22 stand etc Note Due to the structure of the unit you cannot stably place it on flat surfaces Stabilize the unit by placing a stand etc under it that is suitable for your work SECTION 3 DISASSEMBLY This set can be disassembled in the order shown below 3 1 DISASSEMBLY FLOW Note Follow the disassembly procedure in the numerical order given 3 2 MINI FUSE BLADE TYPE TOP COVER Tightly locked Not l...

Page 16: ...cable connector CON1 4 Remove the USB cable from the groove USB cable 86 FDEOH VHWWLQJ lead pin MAIN board TFT board CON1 front side rear side 7RS YLHZ OK NG 1 Remove the USB cable and MAIN board cable from the lead pin MAIN board front side rear side SXM MAESTRO board 86 FDEOH DQG 0 1 ERDUG FDEOH VHWWLQJ USB cable lead pin MAIN board cable 7RS YLHZ USB cable is tightly fixed by lead pin USB cable...

Page 17: ...FC 60 pin align the position of the boundary line of the blue area and the white line on the MAIN board RZ WR LQVWDOO WKH SLQ Insert is fully Insert is incomplete OK NG white line terminal side 2 Draw the FFC 20 pin out of the connector 1 Unlock the connector CON102 7 1 Remove the fan cable from the lead pin 2 fan cable connector CN6 3 screw B2 6 u 14 4 fan front side rear side DQ FDEOH VHWWLQJ re...

Page 18: ... boss heat sink 3 8 BT ANT COVER PANEL BRACKET front side rear side hole top side 1 screw B2 u 10 3 screw B2 u 10 4 three screws PTT2 6 u 5 4 two screws PTT2 6 u 5 2 BT ANT cover 6 Draw the FFC 60 pin out of the hole in panel bracket front panel block 5 boss 5 boss groove groove 7 panel bracket Note When installing the panel bracket align the two bosses and two grooves Note 1 When the MAIN board i...

Page 19: ...er and knob assy and insert knob assy RZ WR LQVWDOO WKH NQRE DVV rotary encoder front panel block front side rear side top side 3 10 DISC GUIDE ASSY front side rear side top side front panel block 1 screw B2 u 10 2 two screws PTT2 6 u 5 disc sheet disc guide disc bracket 3 disc guide assy SYS SET 2018 09 12 22 50 21 GMT 09 00 ...

Page 20: ...or terminal side BT antenna cable Insert vertically OK Insert at a slant NG connector BT antenna cable connector Note about installing the BT antenna cable connector When installing the BT antenna cable connector insert vertically and push it from the top terminal side 2 BT antenna cable connector CON9 6 Peel off the protect sheet 1 filament tape sub material 3 filament tape sub material 7 filamen...

Page 21: ...nector terminal side 7 screw B2 u 8 8 screw PTT2 6 u 5 1 Unlock the connector CON7 4 Draw the FFC 20 pin out of the connector 6 Draw the FFC 35 pin out of the connector terminal side terminal side 7 screw B2 u 8 rib rib hole hole groove 9 Draw the BT antenna cable out of the groove 5 Unlock the connector CON8 3 Unlock the connector CON5 0 TFT board See Note 1 2 Note 3 When installing the TFT board...

Page 22: ...k 3 TFT bracket block 4 TFT 6 4 See Note 1 2 5 touch panel 1 BT ANT holder top side 3 14 SERVICE POSITION stand stand DVD deck assy insulating sheet main unit Note 1 When the TFT 6 4 is replaced refer to FLICKER ADJUSTMENT on page 23 Note 2 When the touch panel is replaced refer to TOUCH PANEL ADJUST on page 11 SYS SET 2018 09 12 22 50 21 GMT 09 00 ...

Page 23: ...layed back ground test pattern by SPH8388 VCOM_DC 46 OK Displayed values in the above figure are example 5 Press the VOL or VOL button on the remote commander to adjust so that the flicker becomes minimum in the sight There is a point most suitable in the range of VCOM DC 25 to VCOM DC 55 Press the VOL button once 3UHVV WKH 92 í button once back ground test pattern by SPH8388 VCOM_DC 46 OK back gr...

Page 24: ...Pod chip DDR3 NandFlash UART CVBS Maestro 4pin Camera 2 in DRGB24bit H V CLK Debug port UART TOUCH L R differential Main PWB in 2 layers TFT PWB in 4 Layers DECK PICK UP AM5888 P Mecha PWB in 2 layers DC SUPPLY UART NJM4558M Analog Switch SGM3917 U AK7602 10 Band EQ Camera3 in CVBS Video out CVBS SXM SXM L R BA3123F SN74LVC3 G17DCTR P AMP PURE5001H RCL FILTER LPF CVBS Camera1 in FAN F T MCU STM8S2...

Page 25: ...U1 SPHE8388 U2 DDR3 W632GG6KB 12I CTL U20 CDT BTB8880 00 U7 NJU4558 U16 NAND FLASH W29N02GVSIAA 1 5V 3 3V 3 3V DVD Motor Driver DVD power DC TO DC AP34063 On off sync s sy yn nc c VD powe DC TO DC O On URE500 CTL sync 1 12V 3 3V AB AB AB ABD D D D De De De Desi si si sig g g gn n n n n s PWM1 U104 BD00C0 8 5V SYNC SYNC U4 L7981 5V U3 L7981 6V 1 12V 3 3V 1 12V 1 5V 10 4V 16 5V U5 TPS65266 OUT 1 5V ...

Page 26: ...Apple CarPlay OR An droid Auto page 9 FLICKER ADJUSTMENT page 23 Note 3 Replaced old complete TFT board is destroyed with the ham mer and throw out it Note 4 Among mounted electrical parts on each board only parts that are described in the electrical parts list can be replaced for re pairing The parts that are not described in the electrical parts list cannot be replaced with single for repairing ...

Page 27: ...r 5 3 PRINTED WIRING BOARD TUNER Board Uses unleaded solder See page 26 for Circuit Boards Location TUNER BOARD SIDE A TUNER BOARD SIDE B A B 1 2 3 4 5 6 7 5 4 SCHEMATIC DIAGRAM TUNER Board A E D B C 1 2 3 4 5 6 7 8 TUNER BOARD SYS SET 2018 09 12 22 50 21 GMT 09 00 ...

Page 28: ...1 0DHVWUR RQQHFWLRQ URP 0DLQB RDUG IDL_TX IDL_RX GND VABT RX 5V VBAT A GND L OUT R OUT TX GND URP 0DLQB RDUG 5 8 7 7 1 SLQ V7 6 V8 6 V16 6 V11 6 V12 6 V13 6 21 3 1 211 725 V10 6 6 1 C118 1 1 5 8 1 C213 100P R216 R214 C37 100P R122 R112 9 6 9 9 6 9 E B C Q7 7 E B C Q8 7 R211 R213 E B C Q9 7 E B C Q12 7 R212 R209 1 R210 C208 R113 5 R114 5 R115 5 R123 5 C38 10P C41 10P CN5 R118 1 R119 5 R120 5 9 6 9 ...

Page 29: ...thorized Servicer 5 7 PRINTED WIRING BOARD SERVO Board Uses unleaded solder See page 26 for Circuit Boards Location SERVO BOARD SIDE A SERVO BOARD SIDE B A B C D E F G H I J 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 K SYS SET 2018 09 12 22 50 21 GMT 09 00 ...

Page 30: ... 9 M 10 VOSP 11 VOSP 12 VOFC 13 VOFC 14 15 VOTK 16 VOTK 17 VOSL 18 VOSL 19 VCC1 20 VNFTK 21 VCTL 22 PREGND 23 SL VIN 24 CTKERR2 25 CTKERR1 26 VINTK 27 BIAS 28 STB 29 GND 30 PGND SU1 AM5888 SE4 NC L5 FB BC16 22uF 10V R18 1R R19 NC R20 NC R21 0R R22 NC BC18 104 1 2 CCON3 1 2 CCON5 1 2 3 4 5 6 CCON4 R5 10K R23 10K R24 0R 0805 R330 R329 E311 C345 R331 L1 C346 D301 LX 1 2 GND 3 VC FB 4 5 SYNC 6 EN BST ...

Page 31: ...CONFIDENTIAL For Authorized Servicer 5 9 PRINTED WIRING BOARD MAIN Board Side A Uses unleaded solder See page 26 for Circuit Boards Location MAIN BOARD SIDE A A B C D E F G H 1 2 3 4 5 6 7 8 9 SYS SET 2018 09 12 22 50 21 GMT 09 00 ...

Page 32: ...ONFIDENTIAL For Authorized Servicer 5 10 PRINTED WIRING BOARD MAIN Board Side B Uses unleaded solder See page 26 for Circuit Boards Location A B C D E F G H 1 2 3 4 5 6 7 8 9 MAIN BOARD SIDE B SYS SET 2018 09 12 22 50 21 GMT 09 00 ...

Page 33: ...XAV AX210 XAV AX210 33 Sony CONFIDENTIAL For Authorized Servicer 5 11 SCHEMATIC DIAGRAM MAIN Board 1 3 A E D B C 1 2 3 4 5 6 7 8 1 3 MAIN BOARD F G 9 SYS SET 2018 09 12 22 50 21 GMT 09 00 ...

Page 34: ...XAV AX210 XAV AX210 34 Sony CONFIDENTIAL For Authorized Servicer 5 12 SCHEMATIC DIAGRAM MAIN Board 2 3 A E D B C 1 2 3 4 5 6 7 8 2 3 MAIN BOARD F G 9 SYS SET 2018 09 12 22 50 21 GMT 09 00 ...

Page 35: ...XAV AX210 XAV AX210 35 Sony CONFIDENTIAL For Authorized Servicer 5 13 SCHEMATIC DIAGRAM MAIN Board 3 3 A E D B C 1 2 3 4 5 6 7 8 3 3 MAIN BOARD F G 9 SYS SET 2018 09 12 22 50 21 GMT 09 00 ...

Page 36: ...AL For Authorized Servicer 5 14 PRINTED WIRING BOARD TFT Board Uses unleaded solder See page 26 for Circuit Boards Location TFT BOARD SIDE B TFT BOARD SIDE A A B C D E F G H I J 1 2 3 4 5 6 7 8 9 10 K L SYS SET 2018 09 12 22 50 21 GMT 09 00 ...

Page 37: ...104 C152 22uF C204 22uF R77 5 R350 C308 104 C390 1uF C391 NC R164 5 R352 5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 3 1 00 L25 X 10PF 100PF 100PF 1 MCU_SCL 1 MCU_SDA 1 2 8 PWR_3V3 1 MCU_SDA 1 MCU_SCL 6 AK_SCL 6 AK_SDA 2 VGH_16V 2 VGL_ 7V 1 2 DVDD_3V3 1 2 DVDD_3V3 1 TFT_RST 1 2 DVDD_3V3 1 2 DVDD_3V3 1 TFT_MODE 1 TFT_U D 1 DITHB 1 TFT_DE 1 TFT_VS 1 TFT_HS 1 TFT_B7 1 TFT_B6 1 TFT_B5 1 TF...

Page 38: ...287 1 8 10uF 104 10uF 5 37 73 73 73 73 73 73 73 73 73 104 2 2uF 37 6 1 1 1 8 03 1 287 1 8 GM 37 10uF 10uF 10uF 73 104 104 104 222 9 3 5 5 104 5 5 5 5 22uF 10uF 10uF 10uF 10uF 10uF 10uF 10uF NC NC 73 104 1 287 1 8 1 5 5 5 1 5 1 37 10uF 10uF 10uF 5 1 NC NC NC NC NC NC 3 3 3 3 3 3 3 3 3 3 3 3 NC NC 1uF 4 9 3 3 3 3 5 5 0 8B B 7 1 B 1 7 7B 9 9 9 B 1 B 1 B 1 B 1 B 1 B 1 B 1 B 1 B 1 9 B 9 9 B 9 90 90 9 B...

Page 39: ...8 X 9 104 37 X 104 X 9 5 B 5 0 5 0 5 0 5 0 5 5 X 22uF 22uF 22uF X X X 1 37 37 37 37 37 X X X X X X X X X X 104 X X X X X X X X X X X X X X X X 73 5 1 3 X X X 3 3 3 680P 680P 22uF 22uF 22uF 22uF 22uF 22uF 104 104 104 104 104 10uF 104 104 104 680P 1uF 10uF 104 104 104 104 104 1uF 10uF 104 104 104 680P 736B 9 3 TPS_5V 25 B 9 25 B 9 25 B 9 9 B 1 23B 9 736B 9 736B 9 25 B 9 86 9 5B3 5 1 5 B 9 B 9 86 9 B...

Page 40: ...104 C304 104 C305 104 C306 104 C194 10uF R22 10K R65 10R R66 10R 1 2 3 4 5 6 7 8 RN11 10Rx4 RN15 10Rx4 RN16 10Rx4 RN17 10Rx4 C354 3 C355 100P C375 3 C299 X M15 GND M14 GND M13 GND M12 GND M11 GND M10 GND M9 GND M8 GND M7 GND L16 GND L15 GND L14 GND L13 GND L12 GND L11 GND L10 GND L9 GND L8 GND L7 GND K15 GND K14 GND K13 GND K12 GND K11 GND K10 GND K9 GND K8 GND J14 GND J13 GND J12 GND U9 VDD33 U8 ...

Page 41: ..._D 3 G2 NAND_D 2 G3 NAND_D 1 H1 NAND_D 0 J2 XTAL_IN J1 XTAL_OUT K1 X32CK_OUT K2 X32CK_IN K6 X32CK_AVDD J6 X32CK_AVSS L6 VDD33_IOP M6 VDD10_IOP F4 UA0_RX GPIO 92 H17 UA1_TX GPIO 85 G18 UA1_RX GPIO 86 R21 UA2_TX GPIO 49 R20 UA2_RX GPIO 50 N21 UA4_TX GPIO 61 N20 UA4_RX GPIO 62 M21 UA4_CTS GPIO 63 M20 UA4_RTS GPIO 64 L22 GPIO 65 R19 UA5_TX GPIO 51 R18 UA5_RX GPIO 52 P21 UA5_RTS GPIO 53 P22 UA5_CTS GPI...

Page 42: ...D3 601_D11 GPIO 77 J20 656_D4 601_D12 GPIO 78 H22 656_D5 601_D13 GPIO 79 H21 656_D6 601_D14 GPIO 80 J19 656_D7 601_D15 GPIO 81 J18 656 601_CLK GPIO 82 J17 601_HS GPIO 83 H18 601_VS GPIO 84 A21 USB2_AVDD 8 5 TP25 TP29 R3 10K R4 10K R5 10K R6 33R R7 33R 1 GND 2 SDA 3 NC1 4 NC2 5 NC3 6 SCL 7 RST 8 VCC 8 1 XTO 2 XTI 3 BICK 4 LRCK 5 SDTI 6 SCL SCLK 7 SDA SO 8 SI 9 CSN 10 PDN 11 MUTEN 12 AINL1 13 GNDIN1...

Page 43: ... A5 DVDLDO B5 CDLDO A4 DVDMDI B4 CDMDI A3 V21 B3 V165 A2 DA_TEO GPIO 102 B2 DA_FEO GPIO 103 A1 SPDC_OUT GPIO 104 B1 SC_OUT GPIO 105 C1 DMEA GPIO 106 C2 TRAY C3 TRAY_OUT D2 TRAY_IN D3 DISC_IN G9 AD_AVDD G8 AD_AVSS F7 SRV_AVDD G7 SRV_AVSS 8 63 5 R167 100R C232 1 C220 1 C235 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 21 3 1 00 R104 10K C350...

Page 44: ...4 CLK 5 DIN 6 DOUT 7 3_3V 8 GND 9 VCC 10 I2C_SDA 11 I2C_SCL 12 BT_EN 13 GND 14 ANT 15 FM_ANT 16 GND 17 FM_OUTR 18 FM_OUTL 19 CTS 20 HOST_WAKE 21 TX 8 V9 ESDA ULP V10 ESDA ULP D14 R54 10K 1 E 2 B 3 C Q1 1 2 3 4 5 21 3 1 00 EC2 X 9 1 2 0 5P 1 2 L23 1nH L24 5 6nH R129 1 2 SW5 Eject B G R 1 2 3 4 D19 PT2121 B G R 1 2 3 4 D7 PT2121 B G R 1 2 3 4 D10 PT2121 B G R 1 2 3 4 D11 NC B G R 1 2 3 4 D12 NC B G ...

Page 45: ...they are seldom required for routine service Some delay should be anticipated when or dering these items The mechanical parts with no reference number in the exploded views are not sup plied Color Indication of Appearance Parts Exam ple KNOB BALANCE WHITE RED Parts Color Cabinet s Color 6 1 OVERALL SECTION D A B C C D B A chassis section 1 not supplied F1 PW1 DVM1 front panel section 1 1 1 1 1 1 1...

Page 46: ... 2 6X14 Ref No Part No Description Remark Ref No Part No Description Remark Note When the complete MAIN board Ref No 51 is replaced be sure to refer the following and perform them DESTINATION CHECKING METHOD page 5 DESTINATION SETTING METHOD page 5 SERIAL NUMBER WRITING METHOD page 7 COMMUNICATION CHECK OF Apple CarPlay OR Android Auto page 9 FLICKER ADJUSTMENT page 23 E E USB1 1 51 See Note not s...

Page 47: ...Note 3 TPN1 9 885 214 49 TOUCH PANEL See Note 4 1 7 685 791 01 SCREW PTT 2 6X5 S 3 7 621 772 50 SCREW B 2X10 Ref No Part No Description Remark Ref No Part No Description Remark Note 1 Replaced old complete TFT board Ref No 104 is destroyed with the hammer and throw out it Note 2 When the complete TFT board Ref No 104 is replaced be sure to refer the following and perform them COMMUNICATION CHECK O...

Page 48: ... anticipated when or dering these items RESISTORS All resistors are in ohms METAL Metal film resistor METAL OXIDE Metal oxide film resistor F nonflammable CAPACITORS uF μF COILS uH μH SEMICONDUCTORS In each case u μ for example uA μA uPA μPA uPB μPB uPC μPC uPD μPD Note 1 When the complete MAIN board is replaced be sure to refer the following and perform them DESTINATION CHECKING METHOD page 5 DES...

Page 49: ...LE FOR AUTOMOBILE USB EXT Extension USB cable 552 1 846 039 12 CONNECTION CABLE AUTOMOBILE Power supply connection cable 553 1 852 097 11 MICROPHONE UNIT Including Double sided tape 554 4 489 807 01 STOPPER MHL for Extension USB cable fixed 555 3 934 325 21 SCREW K 5X8 TAPPING 1 piece POWER SUPPLY CONNECTION CABLE u 1 551 552 553 MICROPHONE UNIT u 1 MICROPHONE u 1 DOUBLE SIDED TAPE u 1 EXTENSION U...

Page 50: ...XAV AX210 REVISION HISTORY Sony CONFIDENTIAL For Authorized Servicer Ver Date Description of Revision 1 0 2018 09 New SYS SET 2018 09 12 22 50 21 GMT 09 00 ...