Soucy S-TECH 1000X, User Manual

Page 1: ...Y TRACK SYSTEMS USER GUIDE S TECH 1000X A 8J1201 7 EN Rev A February 2020 5450 St Roch Street P O Box 400 Drummondville Quebec J2B 6W3 CANADA Toll free 1 877 474 6665 Fax 819 477 9423 www soucy track...

Page 2: ...Page Intentionally Left Blank 5450 St Roch Street P O Box 400 Drummondville Quebec J2B 6W3 CANADA Toll free 1 877 474 6665 Fax 819 477 9423 www soucy track com...

Page 3: ...B FRAME ASSEMBLY 24 4 6 PARTS LIST OF THE REAR SUB FRAME ASSEMBLY 25 4 7 PARTS LIST OF THE FIBER BUSHING ASSEMBLY 26 4 8 PARTS LIST OF THE TENSIONER ASSEMBLY 27 4 9 PARTS LIST OF THE REAR IDLER BOGIE...

Page 4: ...FE OPERATION 59 8 4 TRACK ROTATION 60 8 5 RECOMMENDATION WHEN TRAVELLING ON ROAD 60 SECTION 9 WARRANTY POLICY AND PROCEDURE 61 9 1 SCOPE 61 9 2 COMMITMENT 61 9 3 WARRANTY PERIOD 61 9 4 EXCLUSION 62 9...

Page 5: ...4 4 3 4 1 2 23 400 51 500 4 3 1 4 3 4 1 2 Table 1 1 TRACK SYSTEM SPECIFICATIONS Weight Footprint Right module 6057 lbs 2130 kg 3411 in2 2 20 m2 S TECH 1000X Left module 6057 lbs 2130 kg 3411 in2 2 20...

Page 6: ...HARP TURNS OR USING BRAKES DURING TURNS MAY CAUSE ADDITIONAL STRESS ON MACHINE COMPONENTS AND SHOULD BE AVOIDED NOTE Maximum payload for road travel duration 1 hour For longer duration reduce speed an...

Page 7: ...NCES HIGH SPEED ROAD TRAVEL OVER LONG DISTANCE DRIVING COMBINE ON THE ROAD UNDER HIGH AMBIENT TEMPERATURE 85 F 30 C OVER LONG DISTANCE NOTICE THIS TABLE IS INTENDED TO SERVE AS A GUIDE ONLY ALWAYS REF...

Page 8: ...1 Figure 1 1 S TECH 1000X front view measurements ITEM DESCRIPTION X DIMENSION WITH OEM AXLE EXTENSION 400mm MAY VARY SOUCY TRACK SYSTEMS USER GUIDE A 8J1201 7 EN 4...

Page 9: ...1 Figure 1 2 S TECH 1000X Side view measurements SOUCY TRACK SYSTEMS USER GUIDE A 8J1201 7 EN 5...

Page 10: ...Page Intentionally Left Blank SOUCY TRACK SYSTEMS USER GUIDE A 8J1201 7 EN 6...

Page 11: ...d left hand sides are determined by facing in the direction of forward travel This equipment shall be used for agricultural operations only Contact Soucy Track if you wish to use it for other purposes...

Page 12: ...heel hub through a main axle Movement of the track is ensured by the sprocket teeth pushing on the internal track lugs when the combine harvester is moving Figure 2 1 Track System Description ITEM DES...

Page 13: ...on its inner surface DEALER PLEASE COMPLETE THE TRACK SYSTEM REGISTRATION FORM ON LAST PAGE AND RETURN TO SOUCY TRACK TECHNICAL SERVICE DEPARTMENT Figure 2 2 Nameplate and serial numbers NOTE The seri...

Page 14: ...Page Intentionally Left Blank SOUCY TRACK SYSTEMS USER GUIDE A 8J1201 7 EN 10...

Page 15: ...EMS CAUTION ONLY QUALIFIED PERSONNEL ARE ALLOWED TO INSTALL USE AND MAINTAIN ANY SOUCY TRACK SYSTEM Keep this manual in the cabin while using the Soucy Track System Always remove the key from the igni...

Page 16: ...the vehicle while the engine is running or the vehicle is moving Read your vehicle owner s manual before you use it with Soucy Track Systems Check that safety labels are intact and visible Replace da...

Page 17: ...REQUIRED FOR ASSEMBLY AND REMOVAL OF THE SOUCY TRACK SYSTEM USE A JACK A FORKLIFT OR A HOIST TO HANDLE THE SYSTEM AND SUB ASSEMBLIES WARNING DO NOT USE TRACKS AND WHEELS AT THE SAME TIME ON A TRACTOR...

Page 18: ...DS IN THE VEHICLE DANGER ZONE WHILE IT IS MOVING PAY SPECIAL ATTENTION TO THE AREA BEHIND THE TRACTOR AS DEBRIS AND OR BROKEN STUDS MAY COME OUT WITH GREAT FORCE AND CAUSE MAJOR INJURIES SOUCY TRACK S...

Page 19: ...ESSURE WHEN DISASSEMBLING ANY HYDRAULIC CYLINDER NOT RELEASING THE PRESSURE MAY LEAD THE CYLINDER TO EJECT WITH GREAT FORCE AND CAUSE MAJOR INJURIES OR DEATH Figure 3 2 SAMPLE CYLINDERS SOUCY TRACK SY...

Page 20: ...umerous accessories that can be used with tractors Soucy Track cannot guarantee that there will be no interference 3 1 3 SAFETY LABELS Replace any missing damaged or illegible label Soucy Track recomm...

Page 21: ...00X 4 1 EXPLODED VIEW OF THE TRACK SYSTEM Figure 4 1 EXPLODED VIEW OF THE TRACK SYSTEM ITEM PART QTY DESCRIPTION 1 8032014 1000 7 1 LEFT MODULE S TECH 1000 ASS Y 2 8032014 2000 7 1 RIGHT MODULE S TECH...

Page 22: ...4 2 4 2 PARTS LIST OF THE LEFT MODULE Figure 4 2 PARTS LIST OF THE LEFT MODULE 8032014 1000 7 SOUCY TRACK SYSTEMS USER GUIDE A 8J1201 7 EN 18...

Page 23: ...TICKER 23 PLAQUE SIGNAL CE 1 CE NAMEPLATE 24 S351D 10F04 100 4 STAINLESS STEEL DRIVE SCREW 10 GA X 1 2 LG 25 S4111 M240S 021 2 HEX NUT GR 8 8 ZP M24 X 3 0 26 S4186 M200R 051 4 HEX NYLON NUT CL8 ZINC P...

Page 24: ...4 3 4 3 PARTS LIST OF THE RIGHT MODULE Figure 4 3 PARTS LIST OF THE RIGHT MODULE 8032014 2000 7 SOUCY TRACK SYSTEMS USER GUIDE A 8J1201 7 EN 20...

Page 25: ...3 ETSI 00130 1 FRAME STICKER 24 ETSI 00170 1 HEAVY LOAD STICKER 25 PLAQUE SIGNAL CE 1 CE NAMEPLATE 26 S351D 10F04 100 4 STAINLESS STEEL DRIVE SCREW 10 GA X 1 2 LG 27 S4111 M240S 021 2 HEX NUT GR 8 8 Z...

Page 26: ...4 4 4 4 PARTS LIST OF THE MAIN AXLE ASSEMBLY Figure 4 4 PARTS LIST OF THE MAIN AXLE ASSEMBLY 8032014 0030 2 SOUCY TRACK SYSTEMS USER GUIDE A 8J1201 7 EN 22...

Page 27: ...0 8032014 0700 1 1 OIL PLUG 11 B33022 1 TAPER ROLLER BEARING 33022 IN OUT 12 B33030 XL 1 33030 XL BEARING 13 ETPO 00220 1 DANGER STICKER 14 S1111 12040 0D7 4 HEX BOLT CL 8 8 ZnNi M12 1 75 X 40 DIN 931...

Page 28: ...igure 4 5 PARTS LIST OF THE FRONT SUB FRAME ASSEMBLY 8032014 0335 1 ITEM PART QTY DESCRIPTION 1 8032014 0050 1 1 FRONT SUB FRAME 2 8032014 0107 1 1 PIVOT AXLE 3 8032014 0370 1 1 TRACK TENSIONER BOGIE...

Page 29: ...AR SUB FRAME ASSEMBLY Figure 4 6 PARTS LIST OF THE REAR SUB FRAME ASSEMBLY 8032014 0460 1 ITEM PART QTY DESCRIPTION 1 8032014 0080 1 1 REAR SUB FRAME 2 8032014 0107 1 1 PIVOT AXLE SOUCY TRACK SYSTEMS...

Page 30: ...OF THE FIBER BUSHING ASSEMBLY 8032014 0530 1 ITEM PART QTY DESCRIPTION 1 8032014 0106 1 1 4 HOLES AXLE HOUSING 2 CB4856 056 GM 1 GAR MAX BUSHING 3 0 X 3 5 X 3 54 3 S6711 00008 000 1 RADIAL SEAL R WIPE...

Page 31: ...051 1 2 IDLER WHEEL HUB 6 8184001 0540 1 2 HARDENED WASHER 70 MM 7 B32015 XQ 4 TAPERED ROLLER BEARING 32015 XQ 8 S5212 10027 004 2 INT RETAINING RING 140MM B OXY D1300 1400 9 S6483 00004 000 2 SAE ORB...

Page 32: ...1 2 IDLER WHEEL HUB 6 8184001 0540 1 2 HARDENED WASHER 70 MM 7 B32015 XQ 4 TAPERED ROLLER BEARING 32015 XQ 8 S5212 10027 004 2 INT RETAINING RING 140MM B OXY D1300 1400 9 S6483 00004 000 2 SAE ORB 6...

Page 33: ...4 14 5IN MID ROLLER WHEEL 7 8034021 2120 1 1 MID ROLLER BOGIE 8 8184001 0540 1 4 HARDENED WASHER 70MM 9 B32015 XQ 8 TAPERED ROLLER BEARING 32015 XQ 10 S5212 10027 004 4 IN RETAINING RING 140MM B OXY D...

Page 34: ...50 1 4 14 5IN MID ROLLER WHEEL 7 8034021 2120 1 1 MID ROLLER BOGIE 8 8184001 0540 1 4 HARDENED WASHER 70MM 9 B32015 XQ 8 TAPERED ROLLER BEARING 32015 XQ 10 S5212 10027 004 4 IN RETAINING RING 140MM B...

Page 35: ...1 ITEM PART QTY DESCRIPTION 1 EDS 091516 M01 05 1 SHORT PROTECTIVE CAP 2 SKK20 7 16UNF EE GAS C6F 1 NITROGEN FILL FITTING 3 MS15003 1 1 HYDRAULIC GREASE LUBRICATOR 1 8 NPT 4 10861777 1 BLEEDER VALVE...

Page 36: ...ESCRIPTION 1 EDS 091516 M01 05 1 SHORT PROTECTIVE CAP 2 BS400028 1 BS SEAL 1 090 X 1 520 X 0 09 3 SKK20 7 16UNF EE GAS C6F 1 NITROGEN FILL FITTING 4 3009 3 1 DUST CAP 5 3010 3 230 1 QUICK COUPLER 6 10...

Page 37: ...t Supplied with track system 5 2 PREPARATION The system shown is typical Your system may differ from the one shown Make sure you have all the required parts and tools to do the work The parts should b...

Page 38: ...TH A FORKLIFT MAKE SURE THE DISTANCE BETWEEN FORKS ARE SETTED PROPERLY AND MAKE SURE THAT THE TWO SPROCKET HOLES A ARE ALIGNED WITH THE FORK HOLES SEE FIGURE Figure 5 1 Distance between forks Forklift...

Page 39: ...SAFETY BLOCKS ON BOTH REAR WHEELS 6 1 INSTALLATION PROCEDURE 1 Raise the vehicle until the wheels leave the ground and stabilize it with jacks Refer to the manual of the vehicle user to position the j...

Page 40: ...ther steps Combine hub parameters Pilot Qty of stud or bolts Type of bolt stud 11 279 mm 10 M22 1 5 Figure 6 1 ADAPTOR KIT 8033056 1012 1 ITEM PART QTY DESCRIPTION 1 8033056 1002 1 1 M22 NUT THREADED...

Page 41: ...T 8033056 1013 1 ITEM PART QTY DESCRIPTION 1 8033056 1001 1 1 M22 NUT 11 PILOT METRE ADAPTOR 2 S1231 22060 0G2 10 HEX BOLT CL10 9 ZINC PLATED M22X 1 5 X60 DIN 960 3 S4538 M2200 001 20 NORD LOCK SHUR L...

Page 42: ...n NOTE Apply anti seize compound on the face of the adaptor in contact with the combine hub 5 Install track system 1 on the combine flange B with OEM bolts C or nuts and washers 6 Refer to the combine...

Page 43: ...6 1 7 Install the axle bolts of the cleared section SOUCY TRACK SYSTEMS USER GUIDE A 8J1201 7 EN 39...

Page 44: ...6 1 8 Rotate the axle of 180 degrees manually while keeping the combine lifted and the forks still in the opening of the main frame SOUCY TRACK SYSTEMS USER GUIDE A 8J1201 7 EN 40...

Page 45: ...6 1 9 Install other axle bolts of the cleared section 10 Refer to the combine owner manual for bolts torque SOUCY TRACK SYSTEMS USER GUIDE A 8J1201 7 EN 41...

Page 46: ...AYS RELEASE THE PRESSURE WHEN DISASSEMBLING ANY HYDRAULIC CYLINDER NOT RELEASING THE PRESSURE MAY LEAD THE CYLINDER TO COME OUT WITH GREAT FORCE AND CAUSE MAJOR INJURIES Figure 6 3 SAMPLE CYLINDER SOU...

Page 47: ...ease gun mechanism F At this moment the pressure in the hydraulic system increases 5 When the pressure reaches 1100 PSI 7585 KPa on the pressure gauge D wait 30 second and see the pressure a seconde t...

Page 48: ...HANGE YOUR TRACTOR USAGE THE TRACK LUGS TEMPERATURE SHALL NEVER EXCEED 80 C 176 F NO TALC IS TO BE USED DURING THE TRACK ALIGNMENT HOWEVER IT CAN BE USED FOR A LONG PERIOD OF USE ON THE ROAD ALL LOAD...

Page 49: ...erature difference between the hottest inward lugs and the hottest outward lugs is less than 10 C 50 F and the maximum temperature of 80 C 176 F and 80 C 176 F proceed to 6 5 TRACK ALIGNMENT LONG PROC...

Page 50: ...ARE INDICATIVE ONLY 3 If the temperature difference between the hottest inward lugs and the hottest outward lugs is less than 30 C 86 F and the maximum temperature of 80 C 176 F your are good to go 4...

Page 51: ...tom of the main axle See figure 2 If the temperature of the drive lug is higher on the inner side add toe in If the temperature of the drive lug is higher on the outer side add toe out a To add toe in...

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Page 53: ...n of tracks X Visual inspection of wheels X Visual inspection of frame attachment and main axle ie and bolts X Alignment of tracks see note X X Oil level check of the main and wheel axle X Oil change...

Page 54: ...oil is always present The seal should be inspected and replaced as necessary 2 Use JDM J20C grade oil with the following properties a Soucy uses Hy Gard Hydraulic Transmission oil b Kinematic Viscosi...

Page 55: ...ALLOW ANY DIRT OR DEBRIS TO ENTER INTO THE WHEEL HUB DURING THE DRAINING AND FILLING PROCEDURE IF YOU HAVE TO REMOVE THE AXLE HUB CAP CHANGE THE X SEAL BEFORE REINSTALLING THE CAP 1 Raise the combine...

Page 56: ...7 3 6 Align the drain plug upwards and remove them 7 Fill the wheel with oil 8 Put back plug 1 with allen key 9 Repeat previous steps for all wheels SOUCY TRACK SYSTEMS USER GUIDE A 8J1201 7 EN 52...

Page 57: ...EALS 1 If after a few checks the lack of oil is always present The seal should be inspected and replaced as necessary 2 Use 80W90 grade oil with the following properties a Soucy uses GL5 GEAR LUBE 80W...

Page 58: ...PROTECT THE TRACK FROM OIL DO NOT ALLOW ANY DIRT OR DEBRIS TO ENTER INTO THE MAIN AXLE HOUSING DURING THE DRAINING AND FILLING PROCEDURE IF YOU HAVE TO REMOVE THE AXLE HUB CAP CHANGE THE X SEAL BEFOR...

Page 59: ...7 5 4 Re Install 2x bottom drain plug 1 5 Fill the main axle of oil through the upper hole of the drain plugs 2 SOUCY TRACK SYSTEMS USER GUIDE A 8J1201 7 EN 55...

Page 60: ...for the oil to settle before checking if the quantity is adequate A Full level is aprox 0 63 16mm under the center of the main axle 7 Repeat previous steps for the other side SOUCY TRACK SYSTEMS USER...

Page 61: ...harvester is used in muddy conditions or in claylike soil you should never let muds getting dry Also avoid ice accumulation Operating the vehicle while debris are caught in the Track System can damage...

Page 62: ...ing at temperatures greater than 35 C 95 F for extended periods If possible release tension of tracks Do not store the Track System in closed areas with electric devices that generate ozone such as mo...

Page 63: ...heat and scuffing If accelerated scuffing should occur with high heat on the drive lugs see the adjustment and alignment procedures or contact your Soucy Track dealer 8 2 USE OF TALC 1 During the bre...

Page 64: ...her speeds and heavy loads as well as uneven road conditions may lead to track overheating and perhaps premature damage to rubber tracks wheels and other components To avoid this kind of inconvenience...

Page 65: ...arp and precise pictures clearly showing the problem may be required Soucy International Inc retains the right to replace a defective part product with an updated version These modifications will not...

Page 66: ...cal failure of the tractor as well as damage caused by an accident or the spilling of chemicals on the track Damages seen as purely aesthetic that do not hinder the system performance or durability 9...

Page 67: ...Y DEFECTIVE PART BE RETURNED 6 Any repair done by an authorized agent of Soucy Track will be subject to a reimbursement of labour costs under the following conditions a Labour time allowed for repairs...

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Page 69: ...arly the nature of failure or defect b The warranty only covers the tracks that have become unusable due to defects in material or manufacturing as recognized by Soucy in the evaluation of the failure...

Page 70: ...is determined 1 Method to measure the height of the tread a Place the rubber track into a position so that the tread is straight and flat b Use a straight edge and a tape measure Measure the height o...

Page 71: ...299 376 417 513 563 650 739 10 9 283 302 391 439 552 613 753 827 954 1085 12 9 331 353 457 514 646 717 881 967 1117 1270 Bolt mm 6 8 10 12 14 Thread Coarse Fine Coarse Fine Coarse Fine Coarse Fine Coa...

Page 72: ...81 108 154 213 301 Bolt mm 12 14 16 18 20 Class Tightening Torque ft lb 10 9 60 80 114 157 222 NOTE Applicable to new lubricated new unlubricated and used lubricated bolts Torque indicated on drawing...

Page 73: ...URS OF USAGE WERE THE OPERATOR MANUAL AND WARRANTY POLICY SUPPLIED AND EXPLAINED TO CLIENT CONTACT PERSON CLIENT NAME ADDRESS VEHICLE BRAND In order to prevent any transcription and or transmission er...