South Bend Tools SB1099, Owner'S Manual

Page 1: ...A Tradition of Excellence South Bend Tools FEBRUARY 2021 by South Bend Tools For Machines Mfd Since 11 20 MODEL SB1099 3HP CYCLONE DUST COLLECTOR OWNER S MANUAL...

Page 2: ...on is a process that happens through training and experience If you are not an experienced operator of this type of machinery read through this entire manual then learn more from an experienced operat...

Page 3: ...fety Instructions 42 Wiring Diagram 43 Electrical Component Pictures 44 PARTS 45 Main 45 Machine Labels 48 WARRANTY 49 INTRODUCTION 2 Identification 2 Description of Controls Components 3 Product Spec...

Page 4: ...ter Inlet Inlet Port Port Canister Canister Filter Filter Filter Brush Filter Brush Motor Motor Serious personal injury could occur if you connect the machine to power before completing the setup proc...

Page 5: ...placed Clean filter when operating pressure drops below 200mmAq If operating pressure reaches 150mmAq and cleaning does not improve performance replace the filter D Switch Box Controls motor operation...

Page 6: ...29 in Must Ship Upright Yes Carton 2 Type Cardboard Box Content Stand and Support Arms Weight 50 lbs Length x Width x Height 59 x 19 x 8 in Must Ship Upright No Carton 3 Type Cardboard Box Content Ca...

Page 7: ...s Wood Filter Type Pleated Cartridge Airflow Performance 1860 CFM 3 2 in SP Max Static Pressure at 0 CFM 10 5 in Main Inlet Size 8 in Inlet Adapter Included Yes Number of Adapter Inlets 3 Adapter Inle...

Page 8: ...Housing Steel Body Steel Collection Drum Steel Other Country of Origin Taiwan Warranty 2 Years Approximate Assembly Setup Time 1 Hour Serial Number Location ID Label Features Steel Stand with Built I...

Page 9: ...e as follows Death or catastrophic harm WILL occur Moderate injury or fire MAY occur Death or catastrophic harm COULD occur Machine or property damage may occur Basic Machine Safety Owner s Manual All...

Page 10: ...d by verifying that all fastening devices are properly secured and items attached to spindles have enough clearance to safely rotate Chuck Keys or Adjusting Tools Tools used to adjust spindles chucks...

Page 11: ...ne is ONLY designed to collect wood dust and chips from woodworking machines DO NOT use it to collect silica polyurethane toxic fumes metal dust or shavings lead paint drywall asbestos biohazards expl...

Page 12: ...s potential danger when operating this machine Accidents are frequently caused by lack of familiarity or failure to pay attention Use this machine with respect and caution to decrease the risk of oper...

Page 13: ...cuit To reduce the risk of these hazards avoid overloading the machine during operation and make sure it is connected to a power supply circuit that meets the requirements in the following section Ful...

Page 14: ...of the equipment grounding wire can result in a risk of electric shock The wire with green insulation with or without yellow stripes is the equipment grounding wire If repair or replacement of the pow...

Page 15: ...Collection Drum 1 N Drum Lid 1 O Lock Handle Guides 2 P Canister Filter 1 Q Filter Cover Assembly 1 R Lower Alignment Arm 1 S Drum Handle 1 T Drum Lock Handle 1 U Drum Hose Clamps 2 V End Cap w Cover...

Page 16: ...described in this manual Physical Environment The physical environment where your machine is operated is important for safe operation and longevity of parts For best results operate this machine in a...

Page 17: ...6 Locking swivel caster attached to base Locking swivel caster attached to base x16 x16 Figure Figure 7 Side panels attached to base Side panels attached to base x8 x8 Locking Locking Swivel Caster Sw...

Page 18: ...g assembly is installed Use assistants to hold machine in place during Steps 5 24 Housing Housing Assembly Assembly 7 Attach housing assembly to lock handle guides with 4 5 16 18 x 1 2 flange bolts se...

Page 19: ...ust Hose Hose 1 11 1 2 2 Hose Hose Clamp Clamp 13 Place 2 drum hose clamps around drum hose then slide hose over port on collection drum lid and tighten bottom clamp see Figure 17 14 With collection d...

Page 20: ...ister Filter Filter Figure Figure 19 Swivel caster attachment to collection Swivel caster attachment to collection drum drum Swivel Swivel Caster Caster Collection Collection Drum Drum Housing Housing...

Page 21: ...assembly see Figure 25 captures lower arm when mounting holes align to housing Figure 25 Underneath filter cover assembly Underneath filter cover assembly Upper Upper Alignment Alignment Arm Arm 30 A...

Page 22: ...tor Cord Cord Strain Strain Relief Relief 36 Connect terminal ends of motor cord to right terminals of timer inside switch box see Figure 31 Note Timer module may be pulled off terminal block if it is...

Page 23: ...tting the switch Resetting the switch 7 Standing away from intake port press green Start button to turn machine ON Verify motor starts up and runs smoothly without any problems or unusual noises 8 Pre...

Page 24: ...um The more curved fittings you use the greater the loss of suction at the dust producing machine Gradual directional changes are more efficient than sudden directional changes i e use 45 elbows in pl...

Page 25: ...seams and crimped ends that unavoidably increase static pressure loss Flexible hose is generally used for short runs small shops and at rigid duct to tool connections There are many different types of...

Page 26: ...ic details of the shop layout similar to the figure below including all your current planned machines and your planned placement of the dust collector Dust Collector Figure Figure 37 Basic sketch of s...

Page 27: ...a built in dust port use the following table to determine which size of dust port to install Machine Average Dust Port Size Table Saw 4 Miter Radial Arm Saw 2 Jointer 6 and smaller 4 Jointer 8 12 5 T...

Page 28: ...ost applications However if the dust port on the machine is smaller than 4 make the branch line 4 and neck the line down right before the dust port Note Systems with powerful dust collectors work bett...

Page 29: ...les to calculate the resistance of duct work Duct Dia Approximate Static Pressure Loss Per Foot of Rigid Duct Approximate Static Pressure Loss Per Foot of Flexible Duct Main Lines at 3500 FPM Branch L...

Page 30: ...requirement of the machine connected to the end of that branch line then dust collection will most likely be successful Congratulations You ve just designed your own dust system Refer to the Accessori...

Page 31: ...ty 6 Rigid Duct at 20 G7364 4 4 Rigid Duct at 10 G6162 2 4 Flex Hose at 5 H7215 6 6 45 Y Branch G7353 6 4 45 Elbow G6167 6 1860 1860 SB1099 Performance Curve CFM 2000 1800 1600 1400 1200 1000 800 600...

Page 32: ...nching duct system and blast gates the system must still be grounded as mentioned above We recommend inserting a continuous bare copper ground wire inside the entire duct system and attaching the wire...

Page 33: ...wood chips and dust may become airborne leading to serious eye injury or lung damage Wear safety glasses and a respirator to reduce this risk To complete a typical operation the operator does the fol...

Page 34: ...ction resulting in serious personal injury or machine damage To reduce this risk only install accessories recommended by South Bend or Grizzly Refer to Grizzly s website or latest catalog for addition...

Page 35: ...diameter sizes include 1 2 21 2 3 4 5 and 6 Wall thickness is 1 8 Figure 61 W1039 Universal Adapter order online at www grizzly com or call 1 800 523 4777 G6162 4 x 5 Straight Metal Pipe G7346 5 x 5...

Page 36: ...etal Duct Starter Kit Save over 20 with this great starter kit In cludes 2 machine adapters 10 pipe clamps 3 5 straight pipes 1 branch 3 pipe hangers 1 end cap 3 adjustable nipples 1 90 elbow and 1 60...

Page 37: ...ng term respiratory damage Always wear glasses and a NIOSH approved respirator when working with the dust collection bags or canisters Removing Replacing Collection Drum Bag Dispose of the collection...

Page 38: ...will turn ON for approximately 90 seconds after the machine is turned OFF to clean the canister filter and knock dust cake into the end cap If operating pressure on pressure gauge drops below 200mmAq...

Page 39: ...POWER 3 Remove 6 flange bolts and filter cover assembly from top of assembly housing see Figure 70 Figure 70 Filter cover Filter cover Filter Filter Cover Cover x6 x6 4 Loosen cap screw and remove low...

Page 40: ...n Step 3 8 While assistant supports canister filter remove 6 flange bolts and canister filter from housing assembly see Figure 73 Figure Figure 73 Flange bolts securing canister filter to Flange bolts...

Page 41: ...on of receiver in switch box Location of receiver in switch box Receiver Receiver Pairing Remote Items Needed Qty Phillips Head Screwdriver 2 1 Wood Dowel 1 2 Press and hold green ON button on remote...

Page 42: ...Replace switch circuit breaker 14 Motor or motor bearings at fault 14 Replace motor Machine stalls or is underpowered 1 Dust collection ducting problem 1 Clear blockages seal leaks use smooth wall duc...

Page 43: ...ub are damaged Filter brush motor does not start after machine is powered OFF 1 Motor connected incorrectly at switch box 1 Correct motor wiring connections Page 43 2 Timer at fault 2 Inspect replace...

Page 44: ...ble results including serious injury or fire Motor Wiring The motor wiring shown in these diagrams is current at the time of printing but it may not match your machine Always use the wiring diagram in...

Page 45: ...art Button E Stop Button 0 1 2 3 AMY 240 VAC ANLY Ground 1 3 3 2 2 1 1 1 2 3 4 4 4 3 1 1 4 6 6 Switch Box Switch Box Cover Timer Start Capacitor 200 MFD 250 VAC Run Capacitor 45 F 250 VAC Main Motor 2...

Page 46: ...n box Power Power Cord Cord To Filter Brush To Filter Brush Motor Motor To Main Motor To Main Motor Start Button Start Button Emergency Emergency Stop Button Stop Button Contactor Contactor Remote Res...

Page 47: ...18 3 18 4 18 2 18 8 18 6 45 19 20 21 22 23 49 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 31 30 85 85 34 34 40 39 41 42 45 20 44 46 47 48 46 84 50 51 52 53 54 54 55 56 57 58 59 60 61 4 63 64 65 66 6...

Page 48: ...GUIDE 46 PSB1099046 HEX BOLT 5 16 18 X 1 1 2 17 PSB1099017 DRUM LOCK HANDLE 47 PSB1099047 HOSE 12 18 PSB1099018 NEGATIVE PRESSURE GAUGE ASSEMBLY 48 PSB1099048 HOSE CLAMP 12 18 1 PSB1099018 1 PRESSURE...

Page 49: ...IMPELLER WASHER 78 10 PSB1099078 10 PHLP HD SCR M6 1 X 10 68 PSB1099068 LOCK WASHER 1 4 78 11 PSB1099078 11 FLAT WASHER 1 4 69 PSB1099069 CAP SCREW M6 1 X 30 78 12 PSB1099078 12 PHLP HD SCR M6 1 X 16...

Page 50: ...bestos silica animal parts biohazards burning material ashes etc 5 Always disconnect power before servicing or cleaning 6 Do not expose to rain or use in wet areas 7 Keep hands long hair and loose clo...

Page 51: ...of any domestic or foreign government industry or authority In no event shall South Bend s liability under this warranty exceed the original purchase price paid for this machine Any legal actions brou...

Page 52: ...southbendtools com Printed In Taiwan AI21214...