SERVICE INFORMATION
SECTION 6:
MODELS: GC-2 & GC-3
CABINET CONTROL PROBLEMS (con t' d )
Boiler Slowdown Valve does not drain
When the appliance is turned OFF, the Boiler Slowdown Valve 1s de-energized and consequently opens
and the water contained in the Boiler being under pressure, should be blown through this Valve and be
noticeably visible exhausting out the appliance Drain. However, if the blow down operation appears to
function rather sluggishly or not at all, then assume that considerable sealant may be lodged in the drain
pipe and/or the Valve. Disconnect the Valve from the drain line and inspect both the Valve and the drain
pipe fixed to the Boiler. If considerable sealant or lime build up is apparent then not only the Valve but also
the Boiler and Water Level Control must be thoroughly cleansed. Refer to Gas Boiler (below) on Removal of
Sealants etc. for procedure.
Gas Boiler achieves pressure slower than normal
If the Boiler requires considerably more time than 20 minutes to achieve normal operating pressure (9-12
p.s.i.), then assume that heavy build up of sealant has completely coated the interior of the Boiler and
consequently heat transfer is hampered by the insulating effect of the sealant. Unbolt and remove the Hand
hole Cover Plate and Gasket assembly. Examine interior of Boiler for sealant and/or lime build up.
If considerable sealant is evident then the Boiler Blow down Valve (similar to Exhaust Solenoid
Valve) must also be examined. Refer to page 17 on cleaning procedure.
Removal of sealants
Disconnect all (3) union pipe fittings and hot water tilt connection to Boiler. Cap and seal all 4 opened
connections to Boiler.
Plumbed directly to the Boiler drain pipe is a pipe Tee with a plug which must be removed and
replaced with a convenient length of pipe to provide drainage into a suitable receptacle placed in
front of the appliance.
With hose through Hand hole, flush out all loose sealants allowing them to drain through Boiler drain
pipe (into receptacle). If drain pipe is clogged with sealant and unable to drain, ream open with a
suitable tool such as screwdriver or long rod from inside of Boiler and through drain pipe Tee. With wire
brush, loosen as much sealant as possible and flush out of Boiler.
Plug drain pipe. Prepare a solution of one part Muriatic (Hydrochloric) Acid to seven parts of water and pour
into Boiler through Handhole up to Handhole opening level and allow to stand for several hours or overnight.
Unplug drain pipe and allow solution and sealants to drain out. During this procedure, exercise extreme care
to avoid personally coming in contact with acid. If contact occurs, wash acid off immediately with clean
water.
Remove all caps and reconnect all unions and connections to Boiler.
21
Summary of Contents for CQ-325S
Page 10: ...PERIODIC MAINTENANCE SECTION 4 MODELS GC 2 GC 3 FIG 2 SIDE VIEW 8 ...
Page 14: ...PERIODIC MAINTENANCE SECTION 4 MODELS 6C 2 GC 3 FIG 3 12 EXHAUST TO DRAIN STEAM IN ...
Page 25: ...PARTS LIST SECTION 7 COMPARTMENT DOOR ASSEMBLY FIG 4 23 ...
Page 28: ...PARTS LIST SECTION 7 COOKER ASSEMBLY FIG 5 25 ...
Page 30: ...PARTS LIST SECTION 7 COOKER CONTROLS FIG 6 27 ...
Page 32: ...PARTS LIST MODELS GC 2 GC 3 SECTION 7 CABINET FIG 7 29 ...
Page 34: ...PARTS LIST SECTION 7 MODELS GC 2 GC 3 GENERATOR CONTROL BOX ASSEMBLY FIG 8 31 OVERRIDE ...
Page 36: ...PARTS LIST SECTION 7 MODELS GC 2 GC 3 GDA 2 GHD 2 GENERATOR ASSEMBLY FIG 9 33 ...
Page 40: ...WIRING DIAGRAM 37 SECTION 8 MODELS GC 2 GC 3 ...
Page 41: ...WIRING DIAGRAM SECTION 8 MODEL GDA 2 38 ...
Page 42: ...WIRING DIAGRAM 39 SECTION 8 MODEL GHD 2 ...
Page 43: ...WIRING DIAGRAM MODELS EDA 2 SCDA 2 GDA 2 DDA 2 SECTION 9 SUPPLEMENT ...