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LGCY Series 

Page  17 

 

The oil cooler cools the circulating lubricating oil. The fins of the oil cooler are easily covered by dust 
to  affect the cooling effect, which may cause stop  due to exhaust  air  overtemperature. Therefore, it 
should be purged and cleaned at an interval to ensure its cooling effect. 
B. Oil filter 
The oil filter is a paper filter whose function is to remove impurities in the oil, such as metal particles, 
oil deteriorated substance, etc., to protect the normal operation of the bearing and the rotor. The 

filtration accuracy is between 10μ and 15μ. The oil filter is a one

-time consumable. If the oil filter is not 

replaced in time, it may cause insufficient oil intake and the exhaust temperature rise at the handpiece, 
which may cause shutdown. At the same time, insufficient oil may affect the service life of the main 
engine bearing. 
C. Oil-air Tank 
Oil-air tank, also known as primary oil-air separator, separates oil from oil and air mixture based on the 
mechanical collision method. An oil level indicator is installed at the tank side. A blowdown ball valve 
is installed below the oil-air  tank to eliminate the condensed water in the oil-air  tank (The water is 
coagulated at the bottom because it’s heavier than the oil). There is an oil filling port on the tank for 
refuelling. 
D. Oil Content Core 
The oil core, also known as secondary oil-air  separator,  further separates the residual lubricating oil 
based on the affinity coalescence method. The oil content core is made of multi-layer fine glass fiber. 
The misty oil contained in the compressed air can be almost completely filtered through the oil content 
core. The oil particle size can be controlled to be less than 0.1um and the oil content can be less than 
5PPm. A small amount of lubricating oil separated by the oil core is concentrated in the groove at the 
bottom of the oil core and is brought back to the low-pressure position of compressor such as air intake 
port through the oil return check valve. Under normal operation, the oil core can be used for about 
500-1000 working hours, but the quality of the lubricating oil and the surrounding environment have a 
great impact on its service life.  If the environmental pollution is very serious, you may consider 
installing a front air filter. As for the selection of lubricating oil, it is necessary to use the special oil for 
screw compressor recommended by us. Do not mix different grades of lubricating oil and use fake oil. 
Generally, the oil content core damage can be judged by: 
A. Checking whether the front and back pressure difference of oil content core exceeds 0.1Mpa with the 
switching valve; 
B. Checking whether the oil content in the air pipeline increases. 
E. Thermostat valve 
The equipment is equipped with a temperature control valve in front of the oil cooler. Its function is to 
maintain the handpiece discharge temperature above the pressure dew point temperature to prevent the 
water vapor in the air from being condensed in the oil-air tank to emulsify the lubricating oil. When the 
equipment is turned on, the lubricating oil temperature is low. At this time, the temperature control valve 
of the branch is opened, the main circuit is closed, and the oil directly enters the engine body without 

Summary of Contents for JCD-900 Series

Page 1: ...DIESEL ENGINE PORTABLE ROTARY SCREW AIR COMPRESSOR INSTRUCTION MANUAL Model LGCY27 10 LGCY32 10SERIES...

Page 2: ...y make improvement to the product The user shall note that the contents herein may be different from the actual conditions of product after a period If this manual does not clearly describe any aspect...

Page 3: ...g 2 Chapter II Structure and Operating Principle 9 Chapter III Main Performance and Technical Parameters 24 Chapter IV Installation and Commissioning Adjustment 25 Chapter V Use and Operation 26 Chapt...

Page 4: ...e installation use and maintenance of equipment must be in accordance with relevant laws regulations and standards Unless approved by us do not modify the internal structure and control method of unit...

Page 5: ...n 15 B Follow the local specifications on road traffic safety C Do not exceed the free steering angle for forward or reverse travel Do not drag the equipment barbarously D Avoid obstacles such as pit...

Page 6: ...boiling before fully unscrewing the radiator cap 2 4 Fire Hazard and Explosion A When refuelling the compressor use a refuelling station Otherwise connect the compressor and refuelling equipment to th...

Page 7: ...re doors and panels must be securely fastened to ensure the safety of operators B Do not operate the compressor after the protective cover of fan or other components is removed C Wear appropriate pers...

Page 8: ...en Do not direct either discharge ports at operators or other persons H If diethyl ether or anti freeze agent is splashed into your eyes rinse immediately with plenty of water and immediately seek med...

Page 9: ...p and other metal parts to prevent a fire due to electric arc I Generally the positive pole of the battery is marked with the words and POS and the negative pole is marked with the words and NEG J Sta...

Page 10: ...ease note that the cleaning liquid may generate poisonous air 12 8 After the repair work is completed make sure that no tools loose parts and wipes are left inside or on the machine 12 9 The moving co...

Page 11: ...LGCY Series Page 9 Chapter II Structure and Operating Principle 1 Structure 1 1 Equipment Structure as shown in the figure...

Page 12: ...LGCY Series Page 10 1 2 System flow see Figure 1 main air circuit system control air circuit system oil circuit system...

Page 13: ...charged into the air oil separator air oil tank and more than 99 of oil is separated Then after being further separated by the secondary oil air separator oil content core the clean compression air en...

Page 14: ...s the secondary oil air separator oil content core at a lower flow rate The residual lubricating oil is further separated through affinity coalescence method E Minimum Pressure Valve The clean separat...

Page 15: ...ted air release valve under the control of LOAD UNLOAD switching valve passage to make the oil air tank air and handpiece interconnected and reach internal circulating state The system is stabilized a...

Page 16: ...e the user needs to adjust the working pressure of the relevant proportional valve i e pressure regulator The adjustment procedure is as follows Step I turn the LOAD UNLOAD switching valve to or UNLOA...

Page 17: ...e output pressure and the output pressure decides the amount of expansion and contraction of two servo cylinders C Air intake valve servo cylinder The servo cylinder is the actuator The air intake val...

Page 18: ...t oil pump the lubricating oil relies on the pressure difference between the exhaust port of the compressor and the fuel injection port of the main engine to maintain the flow in the circuit When the...

Page 19: ...The misty oil contained in the compressed air can be almost completely filtered through the oil content core The oil particle size can be controlled to be less than 0 1um and the oil content can be l...

Page 20: ...aling and Conveying Process When the air intake is finished the tooth peak of male and female rotors will be sealed with enclosure The air in the intertooth space does not flow externally and this pro...

Page 21: ...rtooth space moves to the exhaust end face of the enclosure At this moment the intertooth space between the two rotor meshing surface and enclosure exhaust port is zero Then the exhaust process is com...

Page 22: ...d display 3 The use of advanced control technology providing stable and reliable operation of the compressor 4 Strong anti interference ability 5 Resistant to vibration high and low temperature humidi...

Page 23: ...racy 0 5 c Sensor 4 20mA high temperature pressure sensor 8 The oil filter clogging and generator testing 9 Loading and unloading control When the engine during normal operation a When the exhaust pre...

Page 24: ...Press to enter or exit the setting parameters of state or confirm the input parameters see parameter description b Shift eliminate In the parameter setting mode this button shift set different paramet...

Page 25: ...LGCY Series Page 23 8 Wiring diagram...

Page 26: ...r cooling Vertical type in line water cooling Air intake method Turbo Charged and Inter cooled Turbo Charged and Inter cooled Cylinder diameter stroke number of cylinders 116 5 148 6 116 5 148 6 Displ...

Page 27: ...ion is 15 1 2 If necessary put a wedge on the bottom to avoid displacement of the air compressor unit 1 3 To avoid dusty environment place the compressor in a place that is as clean as possible 1 4 Th...

Page 28: ...arator Open the drain valve at the bottom of oil air separator to discharge the condensate water during shutdown Once there is oil flowing out close the drain valve immediately 1 7 Check and clean the...

Page 29: ...le speed On the contrary gradually open the air supply ball valve After the pressure is reduced the speed of the diesel engine will be increased to the maximum speed to achieve the function of automat...

Page 30: ...l level is in the scope of view during start up and normal operation 4 6 The compressor must be monitored constantly during the test run In the future each instrument is inspected every 2 hours during...

Page 31: ...LGCY Series Page 29...

Page 32: ...pressure 2 Sudden stop of unit in use 1 Insufficient oil volume of fuel tank 2 Fuel pipeline air leakage 3 Fuel solenoid valve fault 4 Fuel filter clogging to cause insufficient oil supply 5 Diesel en...

Page 33: ...6 High oil consumption of compressor 1 Too high oil level 2 Lubricating oil specification error or failure 3 One way valve orifice blocking 4 Oil content core damage or failure 1 Check the oil level...

Page 34: ...LGCY Series Page 32 during stop...

Page 35: ...lter 2 Maintenance for First100 Running Hours 2 1 Unit 2 1 1 Clean the fuel tank and oil circuit 2 2 Diesel engine 2 2 1 Replace the diesel engine oil 2 2 2 Replace the diesel engine oil filter 2 2 3...

Page 36: ...Running Hours 6 1 Replace the compressor oil 7 Maintenance for Long term Stop The equipment shall be maintained as follows during long term stop particularly at the season or area with the temperature...

Page 37: ...ring the lifting equipment has sufficient capacity 8 2 When lifting it is not allowed to add heavy items in the unit which will cause the center of gravity of the unit to shift resulting in unbalanced...

Page 38: ...f compressor Replaced per 8000 hours or 11months YK3046A4W Z 2 Air filter main filter element of compressor Purged every day replaced per 500 hours YK3046A5 A 2 Air filter safety filter element of com...

Page 39: ...repare sufficient spare parts as described in the table in order to make the best use of compressor Contact Information HEAD OFFICE 134 140 Atlantic Drive Keysborough VIC 3173 AUSTRALIA Ph 61 3 8769 2...

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