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16  

Sectional Monopole Tower Foundation & Installation Manual, Revision A

16  

Sectional Monopole Tower Foundation & Installation Manual, Revision A

To join the tower sections together :

•  Inspect the mating sections of the tower sections for burrs and roughness and smooth and repair as necessary.
•  Mark the base section 26 in (66 cm) from the upper end of the section. This mark will be used to determine full insertion of the base section.
•  Lubricate the base section using a liquid dish soap (do not use grease or oil as this will stain the tower) and LOOSELY assemble the base and mid 
   sections. Lifting tab on tower center section MUST face upward.
•  Run a 5/16 in (8.0 mm) grade 70 transport chain with slip hooks at each end through the tower sections and secure a  4 x 6 x 14 in (10 x 15 x 36 
   cm) wood block at the end of the pole. 

•  Support the tower midsection at its center of gravity – approximately 110 in (279 cm) from the bottom of the section – this will aid keeping the sections 
   aligned axially.
•  Raise the gin pole approximately 10 to 20 degrees above horizontal and insert chain links into the slotted plates positioned on either side of the gin 
   pole’s central support tube.
•  The gin pole should maintain its position under its own weight. Apply a downward force [maximum 200 lb (91 kg)] at the far end of the gin pole to draw 
   the tower sections together. 
•  Repeat the above process by readjusting the chain links as necessary until the tower mid section is fully seated against the base section.
•  After the tower mid section is fully seated onto the tower base; mark the upper end of the tower mid section 21 in (53 cm) from upper end of the section.  
  Use this mark to determine full insertion mid section into the top section. 
•  Join the top and mid sections using the same procedure that was used to join the base and mid sections. 

If difficulties are encountered getting the tower sections to seat fully a few blows from a sledge hammer on wood block while a second person applies 
pressure using the gin pole will usually result in fully seating the tower sections.

IMPORTANT: 

Make sure lifting tab on tower mid-section is facing upward 

and in line with the pull direction before seating the tower sections together.

Summary of Contents for SkyStream 3.7

Page 1: ...OWER do not manually update scale 1 8 size A CAD file dwg sheet 1 of 1 rev NC DATE APPROVALS DRAWN R D PROD EGR MFG QUAL MATERIAL FINISH DO NOT SCALE DRAWING DWG CAD generated drawing X 1 30 decimals...

Page 2: ...Positioning the Foundations Bolts Pier Mat Foundations _ __11 12 Positioning the Foundations Bolts SMarT Foundation _____ 13 Electrical Conduit_____________________________________ 13 Completing the...

Page 3: ...ction and tower installation 4 Install foundation and tower in accordance with National Electric Code and all local building and zoning codes and requirements 5 Obtain building and construction permit...

Page 4: ...d to construct a foundation for Southwest Windpower s Monopole Towers For the Pier and Mat foundations the information in the manual is sufficient for individuals knowledgeable in working with concret...

Page 5: ...etting into before starting Owners should also be aware that many localities require installation by certified installers or by licensed contrac tors to qualify for clean energy monetary rebates If yo...

Page 6: ...and available open space may require Skystream be installed in a less than optimum location At a minimum try to observe the following general rule for siting the turbine TIP Your dealer can help you...

Page 7: ...the tower over 60 ft 20 m may be required on the other side of the foundation for the vehicle pulling cable and gin pole Slightly less space is required to raise the 33 5 ft 10 2 m tower Refer to the...

Page 8: ...ds The dimensions and construction details for each of the foundations will change based on the anticipated wind speed Refer to the accompanying tables to determine your Wind Speed Zone and the locati...

Page 9: ...andy Gravel and or Gravel 4 Sand Silty Sand Clayey Sand Silty Gravel and Clayey Gravel SW SP SM SC GM and GC 5 Clay Sandy Clay Silty Clay Clayey Silt Silt and Sandy Silt CL ML MH and CH Tower Height F...

Page 10: ...foundation depth In summary consult with a number of contractors and with local building inspectors to achieve the best foundation value Foundation Bolts and Templates Two foundation bolt kits are av...

Page 11: ...the tower to the foundation Using the paper template supplied with the foundation bolt kit as a guide construct a wooden template to position the foundation J bolts 1 2 in 13 mm or 3 4 in 19 mm plywo...

Page 12: ...TEMPLATE IMPORTANT Do not exceed 7 0 0 38 inches 18 0 cm 10 mm dimension or bolts may interfere with hinge plate TOP OF PIER TOP OF ANCHOR BOLT TOP OF WASHER THESE DIMENSIONS MUST BE OBSERVED 7 00 17...

Page 13: ...require direct burial cables be buried to a minimum depth of 24 in 61 cm while cables in conduit may be buried at a depth of 18 in 46 cm Additionally most codes prohibit embedding cables directly in...

Page 14: ...o secure the hinge plate and thread three nuts and washers washer below nut to secure the hinge plate in place Fully tighten the hinge plate to the foundation using the Turn of the Nut method describe...

Page 15: ...be bolted to the hinge plate and foundation and gin pole Perform the following steps to join the tower segments using the gin pole to assist with the process Refer to accompanying figure TOP OF PIER T...

Page 16: ...ole approximately 10 to 20 degrees above horizontal and insert chain links into the slotted plates positioned on either side of the gin pole s central support tube The gin pole should maintain its pos...

Page 17: ...the length of this cable when switching between the 33 5 ft 10 2 m and 45 ft 13 7 m towers or because of variations in the location of the lifting tab Refer to the accompanying Adjusting Cable Length...

Page 18: ...ower by slowly driving the lifting vehicle away from the tower to take the slack out of the cable keep the vehicle in line with the tower avoid loading the tower in a lateral direction The vehicle sho...

Page 19: ...tion section of this manual Observe the recommended bolt tightening procedure Connect the gin pole to the lifting tab at the mid section of the tower using the wire rope cable and shackles provide wit...

Page 20: ...ystream on calm days If the wind turbine seems to favor a single position with no wind the tower may require fine tuning even if it appears level using the bubble leveling technique To fine tune the t...

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