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Sectional Monopole Tower Foundation & Installation Manual, Revision A

PRIOR TO INSTALLATION

Introduction

This manual provides information for the construction of a foundation suitable for installing Southwest Windpower’s Skystream 3.7 on one of the following 
Southwest Windpower towers:

• 33.5 ft (10.2 m) Monopole Sectional Tower, part number 3-CMBP-3218
• 45 ft (13.7 m) Monopole Sectional Tower, part number 3-CMBP-3219

Information for four different “styles” of foundation is provided. The choice of foundation will depend on local building conditions, available construction 
equipment, and local regulations. The four styles of foundation include:

• Pier Foundation – A “column” shaped foundation; diameter and depth vary depending on soil conditions and maximum wind speed.
• Mat Foundation [33.5 ft (10.2 m) tower only] – A “square” shaped foundation; length, width and depth vary depending on soil conditions and maximum wind   
  speed.
• Pad and Pier Foundation [45 ft (13.7 m) tower only] – An alternative to the Pier foundation – may be easier to construct than Pier foundation if an auger is 
  not available.
• SMarT Foundation™ - manufactured by AnemEronics Inc. , this foundation utilizes a “kit” that is specially designed to construct a foundation for   
  Southwest Windpower’s Monopole Towers. 

For the Pier and Mat foundations, the information in the manual is sufficient for individuals knowledgeable in working with concrete to construct the founda-
tions. The manual provides useful tips about critical areas of construction, however it does not provide “step by step” instructions for these 
foundations. It assumes constructor is has the knowledge and experience to complete the foundation.

Detailed  instructions are provided for the SMarT Foundation in Appendix C. The SMarT Foundation kit was designed specifically for Southwest Windpower’s 
Monopole towers and may be utilized by both experienced and amateur installers. The unique design of the SMarT foundation provides material and construc-
tion time savings compared to a conventional foundation.

Directions for raising, leveling, and lowering the tower are provided in this manual, refer to the Skystream Owner’s Manual for instructions for installing 
Skystream on the tower.

IMPORTANT NOTE:

The foundation drawings contained in the Appendices of this manual present foundations designed in accordance with the 2006 
INTERNATIONAL bUILDING CODE (IbC 2006) and ASCE 7-05 MINIMUM DESIGN LOADS FOR bUILDINGS AND OTHER STRUCTURES. These 
drawings may therefore not be appropriate in localities with construction requirements that differ from these standards.

Summary of Contents for SkyStream 3.7

Page 1: ...OWER do not manually update scale 1 8 size A CAD file dwg sheet 1 of 1 rev NC DATE APPROVALS DRAWN R D PROD EGR MFG QUAL MATERIAL FINISH DO NOT SCALE DRAWING DWG CAD generated drawing X 1 30 decimals...

Page 2: ...Positioning the Foundations Bolts Pier Mat Foundations _ __11 12 Positioning the Foundations Bolts SMarT Foundation _____ 13 Electrical Conduit_____________________________________ 13 Completing the...

Page 3: ...ction and tower installation 4 Install foundation and tower in accordance with National Electric Code and all local building and zoning codes and requirements 5 Obtain building and construction permit...

Page 4: ...d to construct a foundation for Southwest Windpower s Monopole Towers For the Pier and Mat foundations the information in the manual is sufficient for individuals knowledgeable in working with concret...

Page 5: ...etting into before starting Owners should also be aware that many localities require installation by certified installers or by licensed contrac tors to qualify for clean energy monetary rebates If yo...

Page 6: ...and available open space may require Skystream be installed in a less than optimum location At a minimum try to observe the following general rule for siting the turbine TIP Your dealer can help you...

Page 7: ...the tower over 60 ft 20 m may be required on the other side of the foundation for the vehicle pulling cable and gin pole Slightly less space is required to raise the 33 5 ft 10 2 m tower Refer to the...

Page 8: ...ds The dimensions and construction details for each of the foundations will change based on the anticipated wind speed Refer to the accompanying tables to determine your Wind Speed Zone and the locati...

Page 9: ...andy Gravel and or Gravel 4 Sand Silty Sand Clayey Sand Silty Gravel and Clayey Gravel SW SP SM SC GM and GC 5 Clay Sandy Clay Silty Clay Clayey Silt Silt and Sandy Silt CL ML MH and CH Tower Height F...

Page 10: ...foundation depth In summary consult with a number of contractors and with local building inspectors to achieve the best foundation value Foundation Bolts and Templates Two foundation bolt kits are av...

Page 11: ...the tower to the foundation Using the paper template supplied with the foundation bolt kit as a guide construct a wooden template to position the foundation J bolts 1 2 in 13 mm or 3 4 in 19 mm plywo...

Page 12: ...TEMPLATE IMPORTANT Do not exceed 7 0 0 38 inches 18 0 cm 10 mm dimension or bolts may interfere with hinge plate TOP OF PIER TOP OF ANCHOR BOLT TOP OF WASHER THESE DIMENSIONS MUST BE OBSERVED 7 00 17...

Page 13: ...require direct burial cables be buried to a minimum depth of 24 in 61 cm while cables in conduit may be buried at a depth of 18 in 46 cm Additionally most codes prohibit embedding cables directly in...

Page 14: ...o secure the hinge plate and thread three nuts and washers washer below nut to secure the hinge plate in place Fully tighten the hinge plate to the foundation using the Turn of the Nut method describe...

Page 15: ...be bolted to the hinge plate and foundation and gin pole Perform the following steps to join the tower segments using the gin pole to assist with the process Refer to accompanying figure TOP OF PIER T...

Page 16: ...ole approximately 10 to 20 degrees above horizontal and insert chain links into the slotted plates positioned on either side of the gin pole s central support tube The gin pole should maintain its pos...

Page 17: ...the length of this cable when switching between the 33 5 ft 10 2 m and 45 ft 13 7 m towers or because of variations in the location of the lifting tab Refer to the accompanying Adjusting Cable Length...

Page 18: ...ower by slowly driving the lifting vehicle away from the tower to take the slack out of the cable keep the vehicle in line with the tower avoid loading the tower in a lateral direction The vehicle sho...

Page 19: ...tion section of this manual Observe the recommended bolt tightening procedure Connect the gin pole to the lifting tab at the mid section of the tower using the wire rope cable and shackles provide wit...

Page 20: ...ystream on calm days If the wind turbine seems to favor a single position with no wind the tower may require fine tuning even if it appears level using the bubble leveling technique To fine tune the t...

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