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 8 

 Southworth PalletPal Stack-n-Go / FPS3000-43NFO-21/27

PalletPal Stack-

N

-Go

The battery operated stackers are very powerful lifts 

capable of doing large amounts of work.  

DO  NOT  OPERATE  THESE  LIFTS  WITHOUT 

CAREFULLY READING THIS MANUAL.  In order 

to provide for the safe operation of these stackers, 

Southworth  has identified certain hazards that may oc-

cur during the maintenance and use of these lifts.  For 

safety reasons these units are designed to be serviced 

or repaired in the fully lowered position.  If performed 

properly, this will greatly reduce the possibility of 

injury.

WARNING!

When servicing the unit:

1.  Key should be in "OFF" position.

2.  E-stop should be depressed.

3.  Disconnect the batteries at the terminals.

• 

Do not perform any repair work on lifts if 

there is a load on the forks or platform.

• 

Do not perform any repair work if the forks 

or platform is in the raised position.

• 

All personnel must stand clear of the lift 

while in motion.

• 

Do not put hands or feet under the forks or 

platform.

• 

Do not stand underneath the forks or plat

-

form.

• 

Do not stand in front of the stacker while in 

motion.

• 

Do not stand, sit or climb on the lift.

• 

Do not use the lift on soft, uneven or unstable 

surfaces.

• 

Do not exceed the load center or capacity.

WARNING!

You or others around you can be seriously injured 

or even killed if you don't use this stacker correctly. 

Read and obey all warnings and instructions in this 

manual and on the stacker. It is your responsibil-

ity before starting work to make sure it is in good 

working order.

Always be alert to the area around you and watch where 

you are walking. Be careful that you don't get pinned 

or crushed between the stacker and a fixed object such 

as a wall or post.

• 

Watch your hands and feet. A foot or hand 

caught between the stacker and a fixed object will 

be crushed or even cut off.

• 

If traveling forks first, keep both hands on 

the control handle and be careful when changing 

direction of travel. Keep your feet clear of the 

stacker.

• 

Keep the stacker under control at all times. 

Operate at a speed that allows you to stop safely. 

Be even more careful on slippery or uneven sur

-

faces. Do not run over objects on the floor.

• 

Perform all stacker movements smoothly and 

at a speed that will give you time to react if an 

emergency occurs.

Tipovers and falls are very serious accidents; you can 

be crushed or even killed.  To prevent injury, know 

where you are at all times and follow the rules of safe 

stacker operation.

• 

Be careful when working around docks, 

dockboards and trailers.  Stay away from the 

edge of docks and ramps. Check to make sure the 

wheels of truck or trailers are chocked.

• 

Travel with the load or forks close to the 

ground. Watch for overhead obstructions. Per-

form all stacker movements smoothly and at a 

speed that will give you time to react in an emer

-

gency.

• 

Keep your hands and feet away from all mov

-

ing parts such as masts, chains, forks or wheels.

• 

Never stand on or under the forks, or allow 

anyone else to stand on or under them. Never ride 

on the stacker or allow anyone else to ride. There 

is no safe place to sit or stand.

• 

Before you leave your stacker, be sure to 

lower the forks to the floor. Shut the stacker off 

with the key.

Summary of Contents for PalletPal Stack-n-Go FPS3000-43 NAS

Page 1: ..._________________ SOUTHWORTH PRODUCTS CORP P O Box 1380 Portland ME 04104 1380 Telephone 207 878 0700 or 800 743 1000 Fax 207 797 4734 www SouthworthProducts com Email service SouthworthProducts com P...

Page 2: ...ote This manual was current at the time of printing To obtain the latest most updated version please contact Southworth s Customer Service Department or go to our website www SouthworthProducts com un...

Page 3: ...Preparation for Use 10 Battery 10 OPERATOR INSTRUCTIONS 11 Suggested Daily Operator Checklist 13 BATTERY MAINTENANCE CHARGING 14 MAINTENANCE 15 TROUBLESHOOTING 16 STACKER BODY COMPONENTS 17 CABINET A...

Page 4: ...4 Southworth PalletPal Stack n Go FPS3000 43NFO 21 27 PalletPal Stack N Go...

Page 5: ...available upon request or at www SouthworthProducts com Each Southworth stacker is equipped with nameplate serial number and model identifications Please refer to these numbers when ordering parts or...

Page 6: ...qualified personnel in conformance with Southworth s instructions Before Operation Before using the device the operator shall have Read and or had explained and understood the manufacturer s operating...

Page 7: ...sequences which may occur if instructions or precautions are not followed Below are the symbols and signal words along with their definitions referenced from ANSI Z535 4 Product Safety Signs and Label...

Page 8: ...re it is in good working order Always be alert to the area around you and watch where you are walking Be careful that you don t get pinned or crushed between the stacker and a fixed object such as a w...

Page 9: ...se if any part is damaged worn or not work ing properly DO NOT use on ramps or inclines Only smooth level surfaces DO NOT use for lifting or carrying people DO NOT handle unbalanced unstable or loosel...

Page 10: ...r of gravity of the unit If you choose to pick the unit with an overhead hoist use a nylon sling and hoist with a minimum of 2 000 lb capacity The nylon sling will not do any dam age to the steel cons...

Page 11: ...loads above the loading capacity of the stacker It is suggested that when traveling without a load the forks be in the lowered position The speed of the stacker is increased by the degree of the rotat...

Page 12: ...e sure travel and work area is clear of obstructions Check overhead clearance before lifting loads or transporting B DAILY OPERATIONS MAINTENANCE CHECKS 1 Battery A Check for corroded and loose termin...

Page 13: ...PECTION 1 Check general condition of Stacker loose or broken parts oil dangling wires dents cracked covers etc 2 Check metal frame mast carriage and font load supports for cracked welds worn or flat r...

Page 14: ...fic pre cautions while working with and or charging batteries D BATTERY MAINTENANCE To measure the voltage use a digital voltmeter DC on the battery poles The truck must not have been in use for the p...

Page 15: ...k to see that they are in place and not loose FORKS Check that they are not bent or cracked BRAKES Ensure brakes work properly CABLES WIRES Check that there are no loose cables or wires LABELS Ensure...

Page 16: ...rocedure for adjusting the idler wheel on the Southworth Stack N Go Under normal conditions this should not be necessary becaus the idler wheel has been adjusted at the factory Tools Needed Phillips h...

Page 17: ...Southworth PalletPal Stack n Go FPS3000 43NFO 21 27 17 SOUTHWORTH STACKER BODY COMPONENTS Item Description Qty 1 Leg Assy 3 2 Mast Assy 1 3 Lift Frame Assy 1 4 Rear Box Assy 1 5 Steering Assy 1...

Page 18: ...Battery Box Cover 1 23 Bolt 4 2 Drive Cover 1 13 Battery 2 24 Washer 4 3 Battery Charger 1 14 Battery Meter 1 25 Nut 4 4 Steering Cover 1 15 Key Switch 1 26 Caster Wheel 1 5 Body Weldment 1 16 E Stop...

Page 19: ...tion Qty 1 Mast Cover Plate 1 9 Washer 2 17 Chain Wheel Shaf 1 2 Screw 4 10 Screw 1 18 Nut 2 3 Screw 2 11 U Bolt 1 19 Chain Drawbar 1 4 Travel Switch Holder 1 12 Washer 2 20 Pin 2 5 Nut 2 13 Nut 2 21...

Page 20: ...1 3 Cover Lock Plate 1 18 Drive Wheel Sleeve 1 33 Screw 1 4 Bolt 2 19 Bearing 1 34 Spring 1 5 Washer 2 20 Steering Weld Base 1 35 Screw 2 6 Washer 2 21 Drive Wheel 1 36 Pin 1 7 Nut 2 22 Washer 4 37 Lo...

Page 21: ...ew M6x12 3 7102 Handle Bottom Cover 1 7103 Front Button 1 7104 Electrical Outlet Big 1 7105 Electrical Outlet Small 1 7106 Left Handle Cover 1 7107 Upper Cover 1 7108 Spring 2 7109 Horn Button 1 7110...

Page 22: ...1 Screw 3 10 Screw 3 19 Snap Ring 1 28 Flat Key 1 2 Bearing Cover 1 11 Housing 1 20 Bearing 1 3 Snap Ring 1 12 Seal Ring 1 21 Seal 1 4 Brake 1 13 Annular Gear 1 22 Wheel 1 5 Ring 1 14 Spring Washer 3...

Page 23: ...Connector 1 3 Hoop Clamp 1 4 Contactor 1 5 Connect Shaft 1 6 Center Block 1 7 Flow Control Valve 1 8 Relief Valve 1 9 Bolt 1 10 Return Pipe 2 11 Suction Pipe 1 12 Suction Pipe Adapto 2 13 Filter 1 14...

Page 24: ...N Go CYLINDER ASSEMBLY Item Description Qty Item Description Qty Item Description Qty 1 Velocity Valve 1 5 Wearable Ring 1 9 Dustproof Ring 1 2 Cylinder Barrel 1 6 Piston 1 10 Wearable Ring 2 3 Nut 1...

Page 25: ...Southworth PalletPal Stack n Go FPS3000 43NFO 21 27 25 SOUTHWORTH...

Page 26: ...26 Southworth PalletPal Stack n Go FPS3000 43NFO 21 27 PalletPal Stack N Go...

Page 27: ...EA LD DCL 3 00X3 00 NOTICE BATTERY DISCHARG 10085658 8 1 EA BK LD DCL STACK N GO 10061353 7 1 EA BK LD DCL 3 25X2 00 CAPACITY 3000 LBS AT 10058406 6 1 EA BK LD DCL 3 25X2 00 CAPACITY 2500 LBS AT 1006...

Page 28: ...When you are ordering parts for a cylinder also include the cylinder number This is stamped on the base of the cylinder housing To order replacement parts please call the Parts Department Parts are s...

Page 29: ...be accompanied with an RGA number The shipping charge to return the component to the buyer is the responsibility of Southworth Products This limited warranty does not cover labor expense for removal o...

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