Southworth Stack-N-Go FPS3000-43NFO-21, Owner'S Manual

Page 1: ...P O Box 1380 Portland ME 04104 1380 Telephone 800 743 1000 207 878 0700 Fax 207 797 4734 www SouthworthProducts com Model Serial Number __________________________ Date placed in service ______________...

Page 2: ...12 5 1 To Raise and Lower 12 5 2 Travel Function 12 5 3 Turtle Speed Travel 12 5 4 Electric Brake 13 5 5 Reversing Safety 13 5 6 Horn 13 6 Maintenance Repair 13 6 1 Battery Maintenance 14 6 2 Periodic...

Page 3: ...by California law For more information visit www P65Warnings ca gov 12 Carriage Assembly 24 13 Mast Assembly 25 14 Hydraulic System 26 15 Hydraulic Power Unit 27 16 Hydraulic Schematic 28 17 Control P...

Page 4: ...Handles when the unit is not powered can lead to damage and or breakage 1 1 Responsibilities of Owner and Users Basic Principles Owners users shall apply sound principles of safety training inspection...

Page 5: ...ct control of the machine conformance with good safety practices is the responsibility of the operator The operator shall make decisions on the use and operation with due consideration for the fact th...

Page 6: ...ed and access gates or openings shall be secured per the manufacturer s instructions If applicable 2 Distribution of load The load and its distribution on the platform shall be in accordance with the...

Page 7: ...accordance with OSHA standard 1910 178 29QFR 7 1 06 before being permitted to operate this machine 2 1 Safety Alert Symbols A symbol that indicates a hazard It is composed of an equilateral triangle...

Page 8: ...y of injury When servicing the unit 1 Key should be in OFF position 2 E stop should be depressed 3 Disconnect the batteries at the terminals Do not perform any repair work on lifts if there is a load...

Page 9: ...trailers are chocked Travel with the load or forks close to the ground Watch for overhead obstructions Perform all stacker movements smoothly and at a speed that will give you time to react in an emer...

Page 10: ...icate potential hazards this machine may pose when operating and or maintaining the machine All labels must be legible If any label is missing damaged or otherwise illegible contact the manufacturer f...

Page 11: ...t taking into consideration the center of gravity of the unit If you choose to pick the unit with an overhead hoist use a nylon sling and hoist with a minimum of 2 000 lb capacity The nylon sling will...

Page 12: ...orwards in the forks first direction When rotating the butterfly towards the operator the stacker runs in the reverse direction Always make sure the stacker clears any obstruction when traveling and t...

Page 13: ...ator s body the stacker will automatically reverse direction and travel away from the operator When the reversing safety bar comes in contact with your body during operation immediately release your h...

Page 14: ...pen flame near batteries At temperatures around freezing point battery capacity is reduced by 30 The battery terminals connections and wiring should be clean and free of corrosion When cleaning any of...

Page 15: ...ify the brake works correctly Inspect all electrical wiring for loose connections or damage Verify all precautionary labeling is in place and legible 6 3 2 Monthly Maintenance Clean battery terminals...

Page 16: ...on the name plate When you are ordering parts for a cylinder also include the cylinder number This is stamped on the base of the cylinder housing To order replacement parts please call the Parts Depar...

Page 17: ...ure caused by Pressure relief valve needs adjustment Pump check valve stuck open Faulty solenoid valve Faulty wiring from lift switch to solenoid Faulty lift contactor Defective control circuit fuse C...

Page 18: ...18 Southworth Products FPS3000 43NFO 21 27 Manual 8 Stacker Body Components...

Page 19: ...19 Southworth Products FPS3000 43NFO 21 27 Manual 9 Control Pod 9 1 August 2018 and Prior...

Page 20: ...20 Southworth Products FPS3000 43NFO 21 27 Manual 9 2 September 2018 to Present...

Page 21: ...21 Southworth Products FPS3000 43NFO 21 27 Manual 10 Steering Assembly 10 1 August 2018 and Prior...

Page 22: ...22 Southworth Products FPS3000 43NFO 21 27 Manual 10 2 September 2018 to Present...

Page 23: ...7 Baffle Ring 1 8 Electromagnetic Braker 1 9 Bearing 1 10 Key 2 11 Baffle Ring 1 12 Gear Small 1 13 Screw 4 14 Flange 1 15 Screw 3 16 Bearing 1 17 Seal 1 18 Ring Gear 1 19 Wheel 1 19A Drive Wheel Bla...

Page 24: ...24 Southworth Products FPS3000 43NFO 21 27 Manual 12 Carriage Assembly Item Description QTY 1 Block 4 2 Roller 4 3 Washer 4 4 Bolt 4 5 Fixed Pin Chain 1 6 Cotter Pin 1 7 Carriage Assembly 1...

Page 25: ...FO 21 27 Manual 13 Mast Assembly Item Description Qty 1 Chain Assy 1 2 Pivot Pin 1 3 Spacer 2 4 Wheel Chain 1 5 Seat Chain Wheel 1 6 Snap Ring 1 7 Bolt 1 8 Lift Cylinder 1 9 U Bolt 1 10 Mast Assembly...

Page 26: ...26 Southworth Products FPS3000 43NFO 21 27 Manual 14 Hydraulic System HYDRAULIC SYSTEM Item Description Qty 1 Screw 2 2 Washer 2 3 Hydraulic Assy 1 4 L Adaptor 1 5 O Ring 1 6 Oil Hose 1 7 Adaptor 1...

Page 27: ...alve 1 1C Unilateral Valve 1 2 Throttle Valve 1 3 DC Hydraulic Valve 1 4A Screw Plug Metal 1 4B Screw Plug Plastic 1 5 Coupling 1 6 HPU DC Motor 1 7 O Ring 1 8 Gear Pump 1 8C Bolt With Spring Wash 2 9...

Page 28: ...28 Southworth Products FPS3000 43NFO 21 27 Manual 16 Hydraulic Schematic...

Page 29: ...29 Southworth Products FPS3000 43NFO 21 27 Manual 17 Control Panel CONTROL PANEL Item Description Qty 1 Controller 1 2 Fuse 1 3 Travel Contactor 1 4 Lifting Contactor 1...

Page 30: ...30 Southworth Products FPS3000 43NFO 21 27 Manual 18 Electrical Schematic 18 1 Prior to November 2017...

Page 31: ...31 Southworth Products FPS3000 43NFO 21 27 Manual...

Page 32: ...32 Southworth Products FPS3000 43NFO 21 27 Manual 18 2 November 2017 to Present...

Page 33: ...33 Southworth Products FPS3000 43NFO 21 27 Manual...

Page 34: ...l 19 Battery Connection 12V DC BATTERY 12V DC BATTERY B CHARGER BATTERY CHARGER CONNECTING BATTERY BATTERY CHARGER 120 VAC 24 VOLT SYSTEM 1 NEGATIVE CABLE B POSITIVE CABLE 2 B CABLE BATTERY MAIN POSIT...

Page 35: ...of California s Proposition 65 Southworth makes no warranty or representation with respect to the compliance of any product with other State or local safety or product standard codes and any failure...

Page 36: ...f Stacker loose or broken parts oil dangling wires dents cracked covers etc 6 Check metal frame mast carriage and font load supports for cracked welds worn or flat rollers loose or disconnected chains...