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Headset compression system guide

How to adjust the headset

A- Dust Cover     B- Compression Sleeve     C- Undersized Threadless Fork

D- Top Nut     E- Adjust Rod     F- Bottom Fork Plug

a

B

c

d

e

f

2

1

The bearing unit is located under

the metal race insert

SEALED BEARING DIAGRAM

Bearing Cup

Sealed Bearing Unit

Sealed headsets need to be compressed together to work correctly. The 

compression system gives this necessary pressure to help the bearings sit 

in place true and straight. When set-up correctly, this system allows the 

bearings to spin freely and smoothly whilst at the same time eliminating 

all headrock which is commonly found in threaded style headsets systems. 

The inner bearings are a consumable item and will need changing over 

time to keep the headset performing at its best.

The headset needs to be adjusted correctly to allow it to 

perform at its best and to suit the rider. If it wobbles, feels too 

loose or too tight, follow the simple instructions below to set it 

to the riders preferences.

Step 1: 

Loosen the four clamp bolts with the 5mm allen keys 

Loosen the front axle bolts using the 5mm allen keys, and push 

the axle through to allow the front wheel to drop out from the 

forks.

Step 2:

 Locate the bottom of the adjuster rod in the forks and 

insert a 5mm allen key into the bolt head. Hold the top nut still 

to prevent it from spinning, and turn the allen key to adjust the 

headset.
To tighten the headset turn the allen key clockwise, and to 

loosen the headset turn it anti-clockwise. After adjustment the 

headset should turn easily but there should be no movement 

or headrock. Once its adjusted, reverse step 1 to reassemble the 

scooter.

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