Spartus EasyMIG 185, User Manual

Page 1: ...User s manual SPARTUS EasyMIG 185 ...

Page 2: ...and performance during realization of the above mentioned processes SPAR TUS products are characterized by precisely such features they are primarily reliable and durable but they are also versatile We listen carefully to clients needs Therefore our offer covers such a wide assortment of products Thank you very much for your trust in our company We would like to invite you to familiarize yourself ...

Page 3: ...Other informations 6 1 9 Symbols used in instructions 7 2 ELECTROMAGNETIC FIELD EMF 7 3 ELECTROMAGNETIC COMPATIBILITY EMC 7 3 1 General informations 7 3 2 Assesment of area 8 3 3 Methods of reducing emmisions 8 4 CONFORMITY WITH STANDARDS 8 4 1 CE marking 8 4 2 Rating plate 8 5 GENERAL DESCRIPTION 9 5 1 Purpose of use 9 6 TECHNICAL SPECIFICATIONS 9 6 1 Operation storage and transport 9 6 2Technica...

Page 4: ...lding operations are expected to be carried out All equipment should be placed so that it does not present a hazard in passageways on ladders or stairways etc Falling objects can cause injuries or kill Protect device before accidentally falling Welding equipment may be heavy e g wire feeder fitted with spool and harness Care shall be taken during manual handling To handle heavy elements use hoists...

Page 5: ...an dazzle and impair vision infrared heat radiation can damage skin and eyes Such radiation can be direct or reflected from surfaces such as bright metals and light colo ured objects 1 3 1 Eye and face protection Use welder s helmet shield with an appro priate filter to protect you face and eyes against sparks and welding arc radiation The shield helmet should provide eye and face protection again...

Page 6: ...x haust draught to keep vapours and gases away from the breathing zone When welding is carried out in a confined space operators should only be permitted to weld when other persons who have been instructed and who are able to react in case of an emergency are in the imme diate vicinity In closed rooms or in certain circumstances during outdoor operations it may be re quired to use individual equip...

Page 7: ... and located in an easily accessible place The surroundings of the work should be observed for an adequate period after its termination Hot spots and immediate surroundings should be observed until their temperature has dropped to normal 1 6 2 Explosion hazard It is forbidden to heat up cut or weld tanks barrels or containers that contained toxic or flammable materials For there is an explosion ha...

Page 8: ...ance in an uncontrolled manner The welding wire tip may be sharp Never aim the burner tip of the welding torch at your face eyes or other people 1 7 4 Moving elements can be dangerous All protective elements and device housing should be in place and in good technical con dition Keep your hands hair clothes and tools away from gear wheels fans and other moving parts during their operation Do not br...

Page 9: ...ices for example cardiac pacemakers Persons with implanted medical devices such as cardiac pacemakers are obliged to consult a doctor before starting to weld plasma cutting and to exercise special caution during work It is forbidden for such persons to be present in the vicinity of the place where welding plasma cutting processes are realized without previous consultation of a doctor 3 ELECTROMAGN...

Page 10: ...used in the environment is compatible This may require additional protection measures h the time of day that welding or other activities are to be carried out The size of the surrounding area to be considered will depend on the structure of the building and other activities that are taking place The surrounding area may extend beyond the boun daries of the premises 3 3 METHODS OF REDUCING EMMISION...

Page 11: ...s welding with self shielding wire without gas Exemplary applications workshop works outside site repairs automotive 5 1 PURPOSE OF USE SPARTUS EasyMIG 185 is designed for Metal Inert Gas MIG Metal Active Gas MAG welding Tungsten Inert Gas welding TIG Manual Metal Arc MMA welding 6 TECHNICAL SPECIFICATIONS 6 1 OPERATION STORAGE AND TRANSPORT Conditions during operation storage and transport Range ...

Page 12: ...wever it is not designed to be used outdoor during precipitation if it is not covered 6 2 TECHNICAL PARAMETERS OF DEVICE EasyMIG 185 Input 1 230V 10 50 60 Hz Welding current MIG A 40 180 Duty cycle MIG 35 MIG PARAMETRS Output working voltage V 16 23 Wire feeder built in 2 roll gear Wire diameter mm 0 6 0 8 1 0 Wire feeding speed m min 1 5 16 5 Welding wire spool 5 kg Ø200 CuSi3 Brazing Inductance ...

Page 13: ...alified person def A person who has gained the relevant technical education training took place and or gained experience to perceive the risk and avoid hazards during use of the product IEC 60204 1 7 1 PROPER COOLING Unit should stand stable on dry and level surface Avoid too much slope and slippery surfaces Regularly check that the vents inlet outlet are not covered The minimum distance between t...

Page 14: ...socket 7 Gas connector for TIG torch 8 Device casing 9 Toggle switch ON OFF 10 Gas connector 11 Power cable A1 Welding wire guide input of the guide A2 Feeder s rolls pressure adjustment knob A3 Feeder s rolls set leading pressure A4 Fixing mechanism for welding wire with fixing nut B1 Positive Polarity Slot B2 Negative Polarity Slot A1 A2 A3 B1 B2 A4 ...

Page 15: ...ed against falling over in accordance with safety requirements for gas cylinders under the influence 2 Make sure that the valve cylinder is closed 3 Connect properly gas regulator to cylinder valve 4 Connect the gas hose into gas regulator outlet Secure the connection with a special clamp 5 Connect the gas hose to the socket in the machine 10 The valve in the cylinder must be opened immediately be...

Page 16: ...y to weld Gas cylinder Gas hose Pressure regulator Control cable Work cable Weld material MIG MAG gun Power cable 7 6 INSTALLATION TIG WELDING Before connecting hardware and shielding gas to the device make sure that the device is disconnected from power source and switch 9 is in the OFF position 7 6 1 Connecting the gas cylinder 1 The cylinder with appropriate shielding gas should be placed in a ...

Page 17: ...r source and switch 9 is in the OFF position The welding polarity depends on the type of electrodes used Before connecting the cables refer to the requirements specified by the manufacturer of electrodes 1 Connect electrode cable plug into SK socket according to the welding polarity 3 or 4 2 Connect return cable plug into SK socket according to the welding polarity 3 or 4 3 Connect earth clamp int...

Page 18: ...idgind plate set screw B1 2 Instert the fixing plate from the socket B1 into the socket B2 from to 3 Secure the fixing plate set screw B2 7 8 2 Connecting the device 1 Change the polarity of the EURO socket see 7 8 1 2 Connect welding MIG MAG holder into the EURO socket see 7 5 2 3 Connect the return line to the SK socket 3 and the mass clamp to the welded element 4 Make sure that all threaded con...

Page 19: ...T 4T select key E Parameter adjustment knob wire feeding speed or welding current F Parameter adjustment knob voltage Arc Force or Down Slope G Wave Control adjustment knob 4T 2T Pre Gas Welding Self locking function Welding End current Gun switch Gun switch Wire feed Wire feed Gas supply Gas supply Output voltage Output voltage Output current Output current Post Gas 7 9 1 Trigger mode ...

Page 20: ...ine Use for this compressed air The pressure should be sufficiently low so as not to damage small components inside the machine If in the workplace dust levels are high You should clean machine often Perform inspection of connection of internal electrical components If anywhere the joints are loose tighten them Once a year You should send device to an authorized service center for an interim revie...

Page 21: ...tent interrupted wire feed Too much distance between the torch and the welded material Voltage setting incorrect Incorrect wire speed setting Wrong polarity selected MIG torch lead too long MIG torch lead kinked or too sharp angle being held Contact tip worn wrong size or type Liner worn or clogged Wire misaligned in drive roller groove Incorrect size or type drive roller Drive roller pressure too...

Page 22: ...rc difficult to start or will not start DC welding Incorrect machine set up No gas or incorrect gas flow Incorrect tungsten size or type Earth clamp not connected to work MMA WELDING TROUBLESHOOTING No arc Incomplete welding circuit Wrong mode selected No power supply Unstable welding arc excessive spatter bad weld quality Arc length too long Work piece contaminated or moisture Damp electrodes Amp...

Page 23: ...d No gas E13 Yellow Under voltage E14 Yellow Over voltage E15 Yellow Over current E16 Wire feeder over load Switch E20 Yellow Button fault on operating panel when switch on the machine E21 Yellow Other faults on operating panel when switch on the machine E22 Yellow Torch fault when switch on the machine E23 Yellow Torch fault during normal working process Accessory E30 Red blink Cutting torch disc...

Page 24: ...Notes ...

Page 25: ...Notes ...

Page 26: ...Notes 04 2020 ...

Page 27: ...high quality production excellentparametersandergonomics thesearefea turesoftheSPARTUS Masterseriesofdevices which werecreatedwithdemandingweldingjobsinmind Precision functionality excellent parameters and resistancetohighworkloads thesearethefeatures oftheSPARTUS Proindustrialseriesofdevices This series consists of specialised solutions which will satisfy even the most demanding users ...

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