background image

 

15 

 

6.1.3.  To  measure  the  field  strength  of  the  residual 

magnetization on the surface (in mT) and to assess the value of 
the mechanical stress of the metal based on the dependence of 
the  field  strength  of  the  residual  magnetization  on  the 
magnitude  of  mechanical  stress  of  the  metal  (see  the 
Appendix), appropriate to the grade of steel. 

If  the  calibration  constants  programmed  into  the 

memory of the  stress  indicator  in  manufacture, the display on 
the  stress  indicator  screen  will  correspond  to the  value  of  the 
mechanical stress of the metal for this steel grade (in MPa).  

6.1.4. To measure the mechanical stress of the metal on 

another section of the steel product, the metal structure should 
repeat the operation according to steps 6.1.1-6.1.3. 

 
6.2. Measuring the tension of steel studs and bolts 

Measuring  the  tension  of  steel  studs  and  bolts  of 

threaded  connections  consists  in  pre-magnetizing  their  end 
surface  with  a  constant  magnetic  field  of  the  magnetizing 
device  and  measuring  the  field  strength  of  the  residual 
magnetization of the metal above it. 
 

6.2.1. Install the magnetizing device on the end surface 

of  the  steel  stud  or  bolt  and  smoothly  remove  it  from  the 
magnetized surface in a perpendicular direction. 

Note:  lateral  displacement  of  the  magnetic  pole  of  the 

magnetizing  device  is  not  allowed  to  reduce  the  accuracy  of 
measurements.  

If the magnetic pole is allowed to shift laterally on the 

metal surface when the magnetizing device is removed, repeat 
the magnetization operation according to step 6.2.1. 
 

6.2.2.  Install  the  stress  indicator  sensor  in  the  middle 

area of the magnetized end surface of the steel stud or bolt. 
 

6.2.3.  To  measure  the  field  strength  of  the  residual 

magnetization on the surface (in mT) and to assess the value of 
the  mechanical  stress  of  the  metal  (torque)  on  the  basis  of 
dependence of the field strength of the residual magnetization 

 

16 

on  the  magnitude  of  mechanical  stress  of  the  metal  (see  the 
Appendix) for the corresponding grades of steel studs, bolts. 
 

6.2.4.  When  checking  a  large  number  of  steel  studs, 

bolts  located  on  a  separate  unit  of  the  body  product,  the 
operations  according to steps 6.2.1-6.2.3 should  be performed 
for each steel stud, bolt. 
 

Note:  uniformity  of  the  tightening  force  of  all  steel 

studs,  bolts  is  achieved  when  the  stress  indicator  readouts  on 
all  controlled  studs,  bolts  have  approximately  the  same  value 
within the measurement error.  
 

6.3. Charging or replacing the battery 

 

6.3.1. As the resource of the PP3 type battery is used 

up, the stress indicator screen in the zone indicating the battery 
charge level (see Fig.3.4 b) set the current charging level in %.  

6.3.2. When the  battery charge  level decreases relative 

to the allowed threshold value, the stress indicator screen will 
display a flashing message 

Recharge battery!

 (Fig.6.1). 

 

Fig.6.1. Message on IN-01m the stress indicator about 

the need to charge or replace the battery 

When  you  reach  that  level  you  need  to  charge  the 

battery, which in the electronic connector block to connect the 
power  adapter  cable  of  the  charger  and  connect  it  to  the 
network voltage of 220V, 50 Hz. 

  

 

Fig.6.2. Indication of the battery charge process on the 

IN-01m stress indicator screen 

 

Summary of Contents for IN-01m

Page 1: ...Spector Sci Tech LLC IN 01m METAL STRESS INDICATOR USER MANUAL Russia Ufa 2020 2...

Page 2: ...1 PURPOSE 1 1 The IN 01m metal mechanical stress indicator is intended for indirect estimation of the value of the metal mechanical stress of a local section of a steel product or a metal structure ma...

Page 3: ...rent consumed from a freshly charged PP3 element mA when working without the display backlight 7 0 5 when working with the display backlight 16 0 5 2 6 Operating time of stress indicator when powered...

Page 4: ...effect sensor 2 via a scale amplifier combined with a 4 6 7 5 3 2 1 8 8 low pass filter 4 to the input of the signal level exceeding light indication unit 5 and the input of the analog to digital conv...

Page 5: ...receiving service information from the computer 3 3 4 4 Connector 12 is used to connect the charger s network adapter to the electronic unit for recharging the battery battery 3 4 The purpose of the...

Page 6: ...lays the current date and time of stress indicator on the screen 12 3 5 Magnetizing unit 3 5 1 The magnetizing unit of the stress indicator is used for magnetizing the local metal section of a steel p...

Page 7: ...rmation first appears then the value of the measured signal of the Sensor is set see section 3 4 2 of current document 14 5 1 5 In low light conditions to improve the visibility of the stress indicato...

Page 8: ...ation according to step 6 2 1 6 2 2 Install the stress indicator sensor in the middle area of the magnetized end surface of the steel stud or bolt 6 2 3 To measure the field strength of the residual m...

Page 9: ...me N Measurement N End of file 18 The data file represents sequentially recorded measurement results see table 6 1 6 4 3 Transfer of data recorded in the stress indicator s electronic memory to a pers...

Page 10: ...In the event of failure of the electronic components of the stress indicator they must be replaced 7 5 Current repairs are made during the operation of the stress indicator At the same time faults de...

Page 11: ...must ensure their stable position exclude the possibility of collision with other objects as well as against the walls of the vehicle 9 5 Conditions of transportation temperature C from minus 30 to p...

Page 12: ...11 0 11 5 12 14 5 650 400 5 6 8 0 8 5 10 11 Table A 2 r mT Steel grade B MPa Y MPa 0 Y B 3 350 210 0 62 1 69 2 0 09 2 470 325 1 06 1 38 2 43 2 79 2 98 17 1 520 350 1 38 3 12 4 12 Steel 20 420 230 1 3...

Reviews: