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SpectraPure

SpectraPure®Inc.

  

480.894.5437   Call us toll-free  1.800.685.2783    

2167 East Fifth St,    Tempe, Arizona   85281

®

18

TROUBLESHOOTING GUIDE FOR RO/DI SYSTEMS

1.   Low production rate:

 

 

a.   plugged pre-filters.   

 i. Replace pre-filters.

 

 

b.   low water temperature.   ii. Heat feed water OR use higher GPD membrane.

 

 

c.   low line pressure.    

iii. Use booster pump OR use higher GPD membrane.

 

 

d.   high TDS content.   

iv. Use booster pump OR use higher GPD membrane.

 

 

e.   fouled membrane.    

v. Clean or replace membrane to restore flux.

 

 

f.   plugged flow restrictor.   vi. Replace flow restrictor & membrane.

2.   Zero production rate:

 

 

a.   Missing flow restrictor.   i.  

Put flow restrictor in the yellow line.

 

 

b.   Dried RO membrane.  

ii.   Try to restore flux by soaking in rubbing alcohol 

         OR 

replace 

the 

membrane.

 

 

c.   Plugged flow restrictor.   iii.   Replace flow restrictor and replace

 

 

 

 

 

        the 

membrane.

3.   Extremely high production rate:

  a. 

 

Ruptured 

membrane. 

   i. 

 

Replace

 

 

b.   Very high line pressure (> 80 psi).   ii.   Use a pressure reducing valve.

4.   Pressure gauge does not register pressure when the system is “ON”:

 

 

a.   Missing flow restrictor.    

 

 

i.  

Put flow restrictor in the yellow  

            line.

 

 

b.   Pressure gauge screwed in too far.    

ii. 

 Unscrew pressure gauge one    

            turn 

and 

retest.

 

 

c. 

 Plugged pressure gauge orifice.  

 

iii.   Clean orifice with a needle.

 

 

d.   Defective pressure gauge.  

 

 

 iv.   Replace it.

5.   Low deionization cartridge life:

  a. 

 

Defective 

membrane.     

i. 

 

Replace 

it.

 

 

b.   Low pressure (< 40 psi).   

 

 

 ii.   Use booster pump.

 

 

c.   High CO2 levels in water (> 5 ppm).   

iii.   Aerate RO product water or use a

             

straight 

anion 

cartridge 

ahead 

of

             

DI 

cartridge. 

(Call 

Technical 

            Support) 

 

 

d.   High TDS in feed water (> 1000 ppm).   iv.   NO EASY SOLUTION.

 

 

e.   High levels of silica, nitrates,    

 

v. 

 Use straight anion cartridge 

            ahead 

of 

mixed-bed 

for 

            phosphates 

etc. 

in 

tap 

water. 

 

 

f.    Bad or faulty DI cartridge.

 

 

g.   High pH tap water (> 9.0).  

 

 

vi.   Acidify feed water to the RO 

            membrane 

to 

improve 

its

             

rejection.

 

 

h.   Faulty monitor/probe.  

 

 

 

 

Test and Replace if required.

SpectraPure®Inc

 Fax  480.894.6109 Fax us toll-free 1.877.527.7873

E-mail: spectra@spectrapure.com Visit us on the web www.spectrapure.com

7

SpectraPure

®

TESTING THE RO MEMBRANE REJECTION RATE

 

Procedure:

 

 

1.  First, make sure that the system has been turned on and producing

 

 

water (filling the tank) for 15-20 minutes. (The pressure gauge should 

 

 

be reading > 40-PSI during this time).

 

2.  Turn on the meter by depressing the “ON” switch then locate the slide

 

 

switch on the front of the meter.

 

 

 

A.   Measure the tap water conductivity by sliding the switch to 

    the 

Left. 

(Call 

it 

X)

 

 

 

B.  Measure RO water conductivity by sliding the switch to the

    Right. 

(Call 

it 

Y).

 

 

 

C.   Subtract RO water conductivity from tap water conductivity. 

    (X 

Y)

 

 

 

D.   Divide this quantity by tap water conductivity. (X - Y) ÷ X

 

 

 

E.   Rejection = [(X - Y) ÷ X ] ×100

* Conductivity in the above procedure could be caused by hardness, 

alkalinity,nitrate, phosphate, silica etc. (The measurement is in ppm or mg/l).

Rejection of the RO Membrane Calculation Example

 

1.   Tap water hardness = 150 ppm (X)

 

2.   RO water hardness = 7 ppm (Y)

 

3.   X - Y = 143 ppm

 

4.   (X - Y) ÷ X = 143 ÷ 150 = 0.953

 

5. Rejection = [ ( X - Y) ÷ X ] ×100 = 0.953 ×100 = 95.3

Membrane Hardness Rejection = 95.3 % : Rejection rates less than 95% may

indicate that the membrane should be replaced. 

As a general rule; the RO membrane would be considered to be in good 

condition when the rejection rate is = to or > 95%.

NOTE:

 There are many variables in the input (Tap) water chemistry that may 

affect the rejection rate of the RO membrane. (If, after testing the membrane, 

there are questions regarding its condition, please call our Technical Support staff 

for assistance).

For service or repair of these monitors, please send to:

   

       

 

 

 

HM 

DIGITAL, 

INC

       

 

 

 

5819 

Uplander 

Way

 

 

 

 

 

 

    

Culver City, CA 90230

DM-1 Specifications:
Range

 

0-1999 

PPM 

      

Resolution

  1PPM     (1-999 PPM)

Accuracy

                     2%  

 

 

 

 

Probe

                          ¼’’

Power Source

            (2) 1.5V button batteries 

Battery life

                Approx 1000 hours

Summary of Contents for THE MAXCAP RO/DI System

Page 1: ...ilter Wrench Optional Accessories Model Optional Part FAU SMP Quick Connect Faucet Coupler TK CL 10 Total Chlorine Test Kit VA FVK 4 Flush Valve Kit BPLF MO 115 Low Flow Booster Pump 115V BPLF MO 230...

Page 2: ...for any consequential damages arising from installation or use of the product including any water or mold damage due to flooding which may occur due to malfunction or faulty installation including bu...

Page 3: ...ered purchaser After repair or replacement the factory will return the unit or part freight prepaid to the customer 2 We assume no warranty liability in connection with our equipment other than as her...

Page 4: ...sure greater than 80 psi will require a pressure reducing valve SpectraPure Inc Fax 480 894 6109 Fax us toll free 1 877 527 7873 E mail spectra spectrapure com Visit us on the web www spectrapure com...

Page 5: ...water is passed through a 0 5 micron Micro Tec sediment pre filter This filter is required to remove excess turbidity particulate matter that may cause the carbon block filter to plug 2 The second st...

Page 6: ...ure When the prefilters are new the pressure shown on the gauge will be slightly less than the actual tap water pressure and as the filters age the pressure will drop due to the dirt that will collect...

Page 7: ...vi Acidify feed water to the RO membrane to improve its rejection h Faulty monitor probe Test and Replace if required SpectraPure Inc Fax 480 894 6109 Fax us toll free 1 877 527 7873 E mail spectra s...

Page 8: ...at is located inside of the tubing Do not remove or discard this restrictor the system will not produce permeate water without the flow restrictor All of the following conditions must be met before wa...

Page 9: ...assure you of maximum life and reliability of your SpectraPure System Failure to perform this procedure can permanently damage the membrane and will void the pro rated Membrane Warranty In order to m...

Page 10: ...RO membrane may be calculated and the resultant number may then be used to determine the condition of the membrane and thus the operator will know when the membrane needs to be replaced Membrane failu...

Page 11: ...te the yellow concentrate tubing Fig C Remove the tubing from its push fitting at the membrane as follows a Firmly depress and hold the push fitting collar down with your thumbnail b While the push fi...

Page 12: ...fe the sediment pre filter must be changed when a 15 20 drop in pressure is observed OR at least 6 month intervals If your water contains a great deal of sediment the pre filter may require more frequ...

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