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© Titan Tool Inc.  All rights reserved.

This symbol indicates a hazardous situation, which, if
not not avoided could result in death or serious
injury.

To reduce the risks of fire or explosion, electrical
shock and the injury to persons, read and understand
all instructions included in this manual.  Be familiar
with the controls and proper usage of the equipment.

WARNING:  INJECTION INJURY

A high pressure paint stream  produced by this
equipment can pierce the skin and underlying tissues,
leading to serious injury and possible amputation.  See
a physician immediately.

DO NOT TREAT AN INJECTION INJURY AS A SIMPLE CUT!
Injection can lead to amputation.  See a physician immediately.

The maximum operating range of the sprayer is 3300 PSI / 22.8
MPa fluid pressure.

PREVENTION:

• NEVER aim the gun at any part of the body. 
• Do not aim the gun at, or spray any person or animal.
• NEVER allow any part of the body to touch the fluid stream. DO

NOT allow body to touch a leak in the fluid hose.

• NEVER put your hand in front of the gun.  Gloves will not

provide protection against an injection injury.

• ALWAYS lock the gun trigger, shut the pump off, and release

all pressure before servicing, cleaning the tip or guard,
changing tip, or leaving unattended. Pressure will not be
released by turning off the motor.  The PRIME/SPRAY valve
or pressure bleed valve must be turned to their appropriate
positions to relieve system pressure.  Refer to the
PRESSURE RELIEF PROCEDURE described in this manual.

• ALWAYS keep the tip guard in place while spraying. The tip

guard provides some protection but is mainly a warning device.

• ALWAYS remove the spray tip before flushing or cleaning the

system.

• Paint hose can develop leaks from wear, kinking and abuse.

A leak can inject material into the skin.  Inspect the hose
before each use.  Do not use hose to lift or pull equipment.

• NEVER use a spray gun without a working trigger lock and

trigger guard in place.

• All accessories must be rated at or above 3300 PSI / 22.8

MPa.  This includes spray tips, guns, extensions, and hose.

• Do not leave the unit energized or under pressure while

unattended. When the unit is not in use, turn off the unit and
relieve the pressure in accordance with the PRESSURE
RELIEF PROCEDURE described in this manual.

• Verify that all connections are secure before operating the

unit.  Unsecured parts may eject at great force or leak a high
pressure fluid stream causing severe injury.

• Always engage the trigger lock when not spraying.  Verify the

trigger lock is functioning properly.

NOTE TO PHYSICIAN:  Injection into the skin is a traumatic
injury.  It is important to treat the injury as soon as
possible. DO NOT delay treatment to research toxicity.
Toxicity is a concern with some coatings injected directly
into the blood stream. Consultation with a plastic surgeon
or reconstructive hand surgeon may be advisable.

WARNING:  HAZARDOUS VAPORS

Paints, solvents, insecticides, and other materials can be
harmful if inhaled or come in contact with the body.
Vapors can cause severe nausea, fainting, or poisoning.

PREVENTION:

• Use a respirator or mask if vapors can be inhaled.

Read all instructions supplied with the mask to be
sure it will provide the necessary protection. 

• Wear protective eyewear.
• Wear protective clothing as required by coating manufacturer.

WARNING:  EXPLOSION OR FIRE 

Solvent and paint fumes can explode or ignite.  Property
damage and/or severe injury can occur.

PREVENTION:

• Provide extensive exhaust and fresh air introduction to keep the

air within the spray area free from accumulation of flammable
vapors.  Solvent and paint fumes can explode or ignite.

• Do not spray in a confined area.
• Avoid all ignition sources such as static electric sparks,

open flames, pilot lights, electrical appliances, and hot
objects.  Connecting or disconnecting power cords or working
light switches can make sparks.  Paint or solvent flowing
through the equipment is able to result in static electricity.

• Do not smoke in spray area.
• Fire extinguisher must be present and in good working order.
• Place pump at least 25 feet (7.62 meters) from the spray

object in a well ventilated area (add more hose if necessary).
Flammable vapors are often heavier than air. Floor area must
be extremely well ventilated.  The pump contains arcing parts
that emit sparks and can ignite vapors.

• The equipment and objects in and around the spray area

must be properly grounded to prevent static sparks.

• Keep area clean and free of paint or solvent containers, rags

and other flammable materials.

• Use only conductive or grounded high pressure fluid hose.

Gun must be grounded through hose connections.

• For electric units — power cord must be connected to a

grounded circuit.

• Always flush unit into a separate metal container, at low pump

pressure, with spray tip removed.  Hold gun firmly against side
of container to ground container and prevent static sparks.

• Follow the material and solvent manufacturer's warnings and

instructions.  Know the contents of the paints and solvents
being sprayed.  Read all Material Safety Data Sheets (MSDS)
and container labels provided with the paints and solvents.
Follow the paint and solvent manufacturer’s safety instructions.

• Use extreme caution with liquids having a flash point of less

than 21ºC (70ºF).  Flashpoint is the temperature that a fluid
can produce enough vapors to ignite.

• Plastic can cause static sparks.  Never hang plastic to

enclose a spray area.  Do not use plastic drop cloths when
spraying flammable materials.

• Use lowest possible pressure to flush equipment.
• Do not spray onto pump assembly.

WARNING:  EXPLOSION HAZARD DUE TO

INCOMPATIBLE MATERIALS 

Will cause property damage or severe injury.

PREVENTION:

• Do not use materials containing bleach or chlorine.
• Do not use halogenated hydrocarbon solvents such as

bleach, mildewcide, methylene chloride and 1,1,1 -
trichloroethane.  They are not compatible with aluminum.

•  Contact your coating supplier about the compatibility of

material with aluminum.  

IMPORTANT SAFETY INFORMATION

• 

Read all safety information

before operating the equipment.  SAVE THESE INSTRUCTIONS.

Summary of Contents for Gas Bare 459-350

Page 1: ...he U S A NOTE This manual contains important warnings and instructions Please read and retain for reference Model Number Gas Bare 459 350 Gas Complete 459 355 PowrTwin 12000XL T DI Do not use this equ...

Page 2: ...can be harmful if inhaled or come in contact with the body Vapors can cause severe nausea fainting or poisoning PREVENTION Use a respirator or mask if vapors can be inhaled Read all instructions suppl...

Page 3: ...ng instructions are not completely understood or if you are in doubt as to whether the product is properly grounded Do not modify the plug provided If the plug will not fit the outlet have the proper...

Page 4: ...3300 PSI 22 8 MPa Power Honda 9 HP 4 stroke single cylinder overhead valve engine w oil alert Fuel capacity 1 6 US gallons approx 2 5 hours run time Halogenated solvent compatible Yes Weight 188 lbs 8...

Page 5: ...nk cap is closed properly and securely Be careful not to spill fuel when refueling Spilled fuel or fuel vapor may ignite If any fuel is spilled make sure the area is dry before starting the engine Avo...

Page 6: ...ing or operating this sprayer 1 Make sure the bleed hose is threaded into the bleed valve It has factory installed Teflon tape on the fitting and should be tightened wrench tight 2 Attach a minimum of...

Page 7: ...ened and the motor starts without full load This reduces the amperage draw on starting and may avoid tripping the circuit breaker Preparing a New Sprayer If this sprayer is new it is shipped with test...

Page 8: ...NOTE Make sure that the spray gun does not have a tip or tip guard installed NOTE If you are spraying a water based latex flush with warm clean water If you are using any other material check with th...

Page 9: ...onal overspray Trigger lock in locked position Pressure Relief Procedure Be sure to follow the pressure relief procedure when shutting the sprayer down for any purpose including servicing or adjusting...

Page 10: ...en position Pressure Control Knob Bleed Valve 10 Titan Tool Inc All rights reserved Cleaning a Clogged Tip 1 Follow the Pressure Relief Procedure in the Operation section of this manual 2 If the tip c...

Page 11: ...ughly on the inside Soak in solvent to loosen hardened paint or replace Filter Cap Assembly Filter Element w Ball Teflon Gasket thick Teflon Gasket thin Teflon O ring Carbide Seat Filter Body Spring M...

Page 12: ...anual provided 2 To conserve fuel service life and efficiency of the sprayer always operate the gasoline engine at the lowest RPM at which it runs smoothly without laboring and delivers the amount req...

Page 13: ...ose and or reduce hose length 1 Replace packing Cause 1 Air in system 2 Dirty gun 3 Needle assembly out of adjustment 4 Broken or chipped seat 1 Worn or broken needle seat 2 Needle assembly out of adj...

Page 14: ...r start machine With pump cycling under pressure touch the hydraulic cylinder and the head to see if cylinder or head gets hotter This will help determine if piston seal is blown or piston nut is brok...

Page 15: ...ler tip orifice size Install pulsation dampener in system or drain existing one Reduce number of guns using pump Remove restrictions in system clean tip screen if filter is used 1 Replace tip 2 Increa...

Page 16: ...ures solvants insecticides ou autres peuvent tre nocifs s ils sont inhal s ou entrent en contact avec l organisme Les manations de ces produits peuvent provoquer de graves naus es vanouissements ou em...

Page 17: ...une ou l autre des bornes broche plate Le fil recouvert d un isolant vert avec ou sans rayures jaunes est le fil de mise la terre et doit tre branch sur la broche de mise la terre Si vous ne comprene...

Page 18: ...especialista en reconstrucci n de las manos PELIGRO VAPORES PELIGROSOS Las pinturas solventes insecticidas y dem s materiales pueden ser nocivos si se inhalan o toman contacto con el cuerpo Los vapore...

Page 19: ...n franjas amarillas o sin ellas es el alambre de conexi n a tierra que debe conectarse al conector de conexi n a tierra Verifique con un electricista o t cnico de servicio calificado si las instruccio...

Page 20: ...leed hose 1 7 730 334 Hose clamp 1 8 449 934 Belt guard assembly 1 Item Part Description Quantity 9 Hydraulic system 1 10 449 986 Belt V gas model 1 11 506 277 Convertokit 9 HP Honda gasoline gas mode...

Page 21: ...451 113 Lock pin 1 12 451 112 Spring 1 13 451 059 Swing arm 1 14 856 002 Lock washer 4 15 856 921 Screw 4 16 451 053 Frame 1 17 670 109 Wheel 2 18 451 052 Plug not shown 2 19 451 455 Cart handle spac...

Page 22: ...he piston rod 21 into its top position Disassembling the Hydraulic Motor 1 Disconnect the pressure hose from the elbow 34 and 35 in Hydraulic System parts list on the back of the hydraulic pump 2 Remo...

Page 23: ...otor pump block 25 Be sure the open portion of the seal is facing upward V This seal requires no special tool 5 Place piston rod 21 in vise Inspect valve rod assembly 20 for any damage Make sure the l...

Page 24: ...ng 1 6 144 117 Displacement rod 1 7 138 001 Spring retainer 1 8 142 003 Lower packing spring 1 9 451 085 Outlet valve cage 1 10 138 225 Outlet valve ball 1 11 236 012 Outlet valve seat 1 12 236 032 Se...

Page 25: ...00 in lbs 25 ft lbs 4 Place the wave washer 16 on top of the foot valve cage 17 5 Insert a new Teflon o ring 3 into the groove of the foot valve housing 21 Lubricate the o ring using oil or grease 6 A...

Page 26: ...5 862 001 Flat washer 6 26 862 002 Lock washer 4 27 449 212 Plug 1 28 862 493 Screw HH 2 29 862 496 Tap bolt 1 30 449 982 Shield 1 31 192 228 Elbow 1 32 449 126 Hose clamp 1 33 420 250 Tubing Teflon 1...

Page 27: ...5 7 2 DC Electric Convertokit P N 506 279 Item Part Description Quantity 1 506 259 Cover 1 2 860 501 Nut stop 4 3 860 002 Lock washer 4 4 860 004 Flat washer 8 5 860 535 Screw 2 6 978 040 Circuit brea...

Page 28: ...element 5 M w ball 1 930 006 Filter element 50 M w ball 930 007 Filter element 100 M w ball 4 920 006 Gasket Teflon thick 1 5 920 070 Gasket Teflon thin 1 6 891 193 O ring Teflon 1 7 180 909 Seat tun...

Page 29: ...555 Valve Ball 1 1 3 227 006 Nipple Hex 1 1 808 555 Nipple Hex 1 1 4 227 033 Plug Pipe 1 1 5 970 100 Block Manifold 1 1 6 814 004 Nipple Hex 1 1 Multiple Gun Add On Manifold Assemblies 975 212 975 21...

Page 30: ...Tips are selected by the orifice size and fan width The proper selection is determined by the fan width required for a specific job and by the orifice size that will supply the desired amount of fluid...

Page 31: ...Titan Tool Inc All rights reserved 31 Notes Nota...

Page 32: ...Titan sales service outlet All transportation charges including return to the factory if necessary are to be borne and prepaid by the End User Repaired or replaced equipment will be returned to the En...

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