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6. For gas models, check the engine oil level daily before

starting the sprayer.  The gasoline engine oil level is
determined by the engine manufacturer.  Refer to the
engine manufacturer’s service manual supplied with this
sprayer.

7. For electric models, use a 20 amp service outlet.  Always

locate the electric model within 10 to 15 feet of the service
outlet.  Use a short electric cable and a long paint hose.
Any extension cord will create some voltage drop.  If an
extension cord is necessary, use only a grounded 3-wire
#12 gauge extension cord.

8. Make sure the sprayer is grounded. All sprayers are

equipped with a grounding lug.  A grounding cable (not
supplied) should be used to connect the sprayer to a true
earth ground.  Check your local electrical regulations for
detailed grounding instructions.  See the Accessories and
Service Kits section near the back of this manual for
grounding cable ordering information.

Proper grounding is important.  This applies to
both gas and electric powered models.  The
passage of some materials through the nylon fluid
hose will build up a static electric charge, which if
discharged, could ignite solvent vapors present
and create an explosion.

9. Strain all paints with a nylon strainer to ensure trouble

free operation and freedom from frequent cleaning of the
inlet screen and gun filter.

10 Make sure the spray area is well ventilated to prevent

hazardous operation with volatile solvents or exhaust
fumes.

If lacquer or other flammable materials are to be
sprayed, ALWAYS locate the sprayer outside the
immediate spraying area. Failure to do so may
cause an explosion.

11. Locate the sprayer outside the immediate spraying area to

avoid clogged air intake of the engine or electric motor
with overspray.

NOTE: If the sprayer is being operated in an area that

is overloaded by other appliances or low
voltage conditions, it is important to start the
sprayer "unloaded."  Tip the electric motor
forward so that the belt is loosened and the
motor starts without full load.  This reduces the
amperage draw on starting and may avoid
tripping the circuit breaker.

Preparing a New Sprayer

If this sprayer is new, it is shipped with test fluid in the fluid
section to prevent corrosion during shipment and storage.
This fluid must be thoroughly cleaned out of the system with
mineral spirits before you begin spraying.

IMPORTANT:  Always keep the trigger lock on the spray
gun in the locked position while preparing the system.

1. Place the siphon tube into a container of mineral spirits.
2. Place the bleed hose into a metal waste container.
3. Set the pressure to minimum by turning the pressure

control knob fully counterclockwise.

4. Open the hydraulic shut-off valve located on the hydraulic

pressure hose.  The handle should be in line with the hose.

5. Open the bleed valve by rotating the bleed valve handle

fully counterclockwise.

6. Start the engine or turn on the electric motor.

a. To start the gas

engine,

• move the fuel

valve lever to
the open
position,

• move the

throttle lever to
its middle point,

• move the choke

lever to the
closed position
for a cold engine or to the open position for a warm
engine,

• turn the engine switch to the ON position, and
• pull the starter rope briskly until the engine starts.

b. To start the electric motor, move the ON/OFF switch to

the ON position.

7. Turn the pressure control knob clockwise approximately

1/3 of the way down to increase pressure until the sprayer
cycles evenly and solvent flows freely from the bleed hose.

8. Allow the sprayer to run for 15–30 seconds to flush the

test fluid out through the bleed hose and into the waste
container.

9. Turn off the sprayer.

a. To turn off the gas engine,

• set the pressure to minimum by turning the pressure

control knob fully counterclockwise,

• move the throttle lever to the slow position, and 
• turn the engine switch to the OFF position.

b. To turn off the electric motor,

• set the pressure to minimum by turning the pressure

control knob fully counterclockwise,

• move the ON/OFF switch to the OFF position.

Fuel Valve 

Lever

Choke Lever

Engine
Switch

Throttle
Lever

Starter Rope

Hydraulic Shut-off

Valve (in open 

position)

Pressure Control 
Knob

Bleed Valve

Summary of Contents for Gas Bare 459-350

Page 1: ...he U S A NOTE This manual contains important warnings and instructions Please read and retain for reference Model Number Gas Bare 459 350 Gas Complete 459 355 PowrTwin 12000XL T DI Do not use this equ...

Page 2: ...can be harmful if inhaled or come in contact with the body Vapors can cause severe nausea fainting or poisoning PREVENTION Use a respirator or mask if vapors can be inhaled Read all instructions suppl...

Page 3: ...ng instructions are not completely understood or if you are in doubt as to whether the product is properly grounded Do not modify the plug provided If the plug will not fit the outlet have the proper...

Page 4: ...3300 PSI 22 8 MPa Power Honda 9 HP 4 stroke single cylinder overhead valve engine w oil alert Fuel capacity 1 6 US gallons approx 2 5 hours run time Halogenated solvent compatible Yes Weight 188 lbs 8...

Page 5: ...nk cap is closed properly and securely Be careful not to spill fuel when refueling Spilled fuel or fuel vapor may ignite If any fuel is spilled make sure the area is dry before starting the engine Avo...

Page 6: ...ing or operating this sprayer 1 Make sure the bleed hose is threaded into the bleed valve It has factory installed Teflon tape on the fitting and should be tightened wrench tight 2 Attach a minimum of...

Page 7: ...ened and the motor starts without full load This reduces the amperage draw on starting and may avoid tripping the circuit breaker Preparing a New Sprayer If this sprayer is new it is shipped with test...

Page 8: ...NOTE Make sure that the spray gun does not have a tip or tip guard installed NOTE If you are spraying a water based latex flush with warm clean water If you are using any other material check with th...

Page 9: ...onal overspray Trigger lock in locked position Pressure Relief Procedure Be sure to follow the pressure relief procedure when shutting the sprayer down for any purpose including servicing or adjusting...

Page 10: ...en position Pressure Control Knob Bleed Valve 10 Titan Tool Inc All rights reserved Cleaning a Clogged Tip 1 Follow the Pressure Relief Procedure in the Operation section of this manual 2 If the tip c...

Page 11: ...ughly on the inside Soak in solvent to loosen hardened paint or replace Filter Cap Assembly Filter Element w Ball Teflon Gasket thick Teflon Gasket thin Teflon O ring Carbide Seat Filter Body Spring M...

Page 12: ...anual provided 2 To conserve fuel service life and efficiency of the sprayer always operate the gasoline engine at the lowest RPM at which it runs smoothly without laboring and delivers the amount req...

Page 13: ...ose and or reduce hose length 1 Replace packing Cause 1 Air in system 2 Dirty gun 3 Needle assembly out of adjustment 4 Broken or chipped seat 1 Worn or broken needle seat 2 Needle assembly out of adj...

Page 14: ...r start machine With pump cycling under pressure touch the hydraulic cylinder and the head to see if cylinder or head gets hotter This will help determine if piston seal is blown or piston nut is brok...

Page 15: ...ler tip orifice size Install pulsation dampener in system or drain existing one Reduce number of guns using pump Remove restrictions in system clean tip screen if filter is used 1 Replace tip 2 Increa...

Page 16: ...ures solvants insecticides ou autres peuvent tre nocifs s ils sont inhal s ou entrent en contact avec l organisme Les manations de ces produits peuvent provoquer de graves naus es vanouissements ou em...

Page 17: ...une ou l autre des bornes broche plate Le fil recouvert d un isolant vert avec ou sans rayures jaunes est le fil de mise la terre et doit tre branch sur la broche de mise la terre Si vous ne comprene...

Page 18: ...especialista en reconstrucci n de las manos PELIGRO VAPORES PELIGROSOS Las pinturas solventes insecticidas y dem s materiales pueden ser nocivos si se inhalan o toman contacto con el cuerpo Los vapore...

Page 19: ...n franjas amarillas o sin ellas es el alambre de conexi n a tierra que debe conectarse al conector de conexi n a tierra Verifique con un electricista o t cnico de servicio calificado si las instruccio...

Page 20: ...leed hose 1 7 730 334 Hose clamp 1 8 449 934 Belt guard assembly 1 Item Part Description Quantity 9 Hydraulic system 1 10 449 986 Belt V gas model 1 11 506 277 Convertokit 9 HP Honda gasoline gas mode...

Page 21: ...451 113 Lock pin 1 12 451 112 Spring 1 13 451 059 Swing arm 1 14 856 002 Lock washer 4 15 856 921 Screw 4 16 451 053 Frame 1 17 670 109 Wheel 2 18 451 052 Plug not shown 2 19 451 455 Cart handle spac...

Page 22: ...he piston rod 21 into its top position Disassembling the Hydraulic Motor 1 Disconnect the pressure hose from the elbow 34 and 35 in Hydraulic System parts list on the back of the hydraulic pump 2 Remo...

Page 23: ...otor pump block 25 Be sure the open portion of the seal is facing upward V This seal requires no special tool 5 Place piston rod 21 in vise Inspect valve rod assembly 20 for any damage Make sure the l...

Page 24: ...ng 1 6 144 117 Displacement rod 1 7 138 001 Spring retainer 1 8 142 003 Lower packing spring 1 9 451 085 Outlet valve cage 1 10 138 225 Outlet valve ball 1 11 236 012 Outlet valve seat 1 12 236 032 Se...

Page 25: ...00 in lbs 25 ft lbs 4 Place the wave washer 16 on top of the foot valve cage 17 5 Insert a new Teflon o ring 3 into the groove of the foot valve housing 21 Lubricate the o ring using oil or grease 6 A...

Page 26: ...5 862 001 Flat washer 6 26 862 002 Lock washer 4 27 449 212 Plug 1 28 862 493 Screw HH 2 29 862 496 Tap bolt 1 30 449 982 Shield 1 31 192 228 Elbow 1 32 449 126 Hose clamp 1 33 420 250 Tubing Teflon 1...

Page 27: ...5 7 2 DC Electric Convertokit P N 506 279 Item Part Description Quantity 1 506 259 Cover 1 2 860 501 Nut stop 4 3 860 002 Lock washer 4 4 860 004 Flat washer 8 5 860 535 Screw 2 6 978 040 Circuit brea...

Page 28: ...element 5 M w ball 1 930 006 Filter element 50 M w ball 930 007 Filter element 100 M w ball 4 920 006 Gasket Teflon thick 1 5 920 070 Gasket Teflon thin 1 6 891 193 O ring Teflon 1 7 180 909 Seat tun...

Page 29: ...555 Valve Ball 1 1 3 227 006 Nipple Hex 1 1 808 555 Nipple Hex 1 1 4 227 033 Plug Pipe 1 1 5 970 100 Block Manifold 1 1 6 814 004 Nipple Hex 1 1 Multiple Gun Add On Manifold Assemblies 975 212 975 21...

Page 30: ...Tips are selected by the orifice size and fan width The proper selection is determined by the fan width required for a specific job and by the orifice size that will supply the desired amount of fluid...

Page 31: ...Titan Tool Inc All rights reserved 31 Notes Nota...

Page 32: ...Titan sales service outlet All transportation charges including return to the factory if necessary are to be borne and prepaid by the End User Repaired or replaced equipment will be returned to the En...

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