Speeflo PowrTwin 6900 Plus Owner'S Manual Download

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Table of contents

Safety Precautions ................................................................... 2

Grounding Instructions ........................................................ 3

Gasoline Engine Safety ....................................................... 4

Français............................................................................. 16

Español ............................................................................. 18

Specifications ........................................................................... 4

Introduction ............................................................................... 5

Operation ................................................................................... 5

Fueling................................................................................. 5

Setup ................................................................................... 6

Preparing to Paint................................................................ 7

Painting ............................................................................... 8

Pressure Relief Procedure .................................................. 9

cleanup ..................................................................................... 9

Cleaning a Clogged Tip ..................................................... 10

Maintenance ............................................................................ 10

Daily Maintenance ............................................................. 10

Maintaining the Filter Assembly ........................................ 10

Maintaining the Hydraulic System ..................................... 11

Maintaining the Fluid Section ............................................ 11

Basic Engine Maintenance (gas engine) ........................... 11

Replacing the Motor Brushes (electric motor) ................... 12

Troubleshooting ..................................................................... 13

Airless Gun ........................................................................ 13

Fluid Section...................................................................... 13

Hydraulic Motor ................................................................. 14

Spray Patterns................................................................... 15

Parts Lists and Service Instructions ............................... 20-33

Main Assembly .................................................................. 20

Bleed Hose Assembly with Valve ...................................... 20

Cart Assembly ................................................................... 21

Hydraulic System .............................................................. 22

DC— Electric Convertokit.................................................. 23

Belt Guard Assembly......................................................... 24

Filter Assembly .................................................................. 25

Gas Convertokit................................................................. 26

Bleed Valve Assembly....................................................... 26

Siphon Hose Assembly ..................................................... 27

Hydraulic Motor ................................................................. 28

Fluid Section...................................................................... 30

Gun Manifold Assemblies (optional).................................. 32

SAE O-Ring Fitting Installation .......................................... 34

accessories and Service Kits ............................................... 34

Airless Tip Selection .......................................................... 34

Limited Warranty .................................................................... 36

Specifications

Gas Sprayer

Gallons per minute (GPM) ............. 2.35 (8.9 LPM)

Cycle rate per gallon...................... 56 (15 cycles/liter)

Maximum tip sizes ......................... 1 gun = .050”

2 guns = .033”

3 guns = .023”

4 guns = .019”

Maximum pressure ........................ 3600 PSI (24.8 MPa)

Power ......................................... Honda 163cc, 4.8 HP,

4-stroke, single cylinder,

overhead valve engine w/oil

alert

Fuel capacity ................................. 0.83 US gallons

(approx. 3.5 hours run time)

Halogenated solvent compatible ... Yes

Weight ......................................... 139 lbs. (63 kg.)

Inlet paint filter ............................... 10 mesh “rock catcher”

Outlet paint filter ............................ 50 mesh, 18 in.

Pump inlet...................................... 1” NPT(F)

Pump outlet ................................... 1/2” NPT(F) to paint filter

Paint filter hose connections.......... 1/4” NPS(M)

3/8” NPT(F) (plugged)

3/8” NPS(M)

Dimensions .................................... 37 1/4” L (94.6 cm) x

26 3/4” W (68 cm) x

35” H (89 cm)

Fluid section wetted parts:

Electroless nickel plated ductile iron, electroless nickel plated

carbon steel, stainless steel, tungsten carbide, Teflon, thiokol

impregnated leather, ultra high molecular weight polyethylene.

Electric Sprayer (with optional convertokit)

Gallons per minute (GPM) ............. 1.25 (4.7 LPM)

Cycle rate per gallon...................... 55 (14.5 cycles/liter)

Maximum tip sizes ......................... 1 gun = .036”

2 guns = .033”

3 guns = .023”

4 guns = .019”

Maximum pressure ........................ 3600 PSI (24.8 MPa)

Power ......................................... 2 HP DC Motor, 115V 15.5A,

overload protected

Halogenated solvent compatible ... Yes

Weight ......................................... 148 lbs. (67 kg.)

Inlet paint filter ............................... 10 mesh “rock catcher”

Outlet paint filter ............................ 50 mesh, 18 in.

Pump inlet...................................... 1” NPT(F)

Pump outlet ................................... 1/2” NPT(F) to paint filter

Paint filter hose connections.......... 1/4” NPS(M)

3/8” NPT(F) (plugged)

3/8” NPS(M)

Dimensions .................................... 37 1/4” L (94.6 cm) x

26 3/4” W (68 cm) x

35” H (89 cm)

Fluid section wetted parts:

Electroless nickel plated ductile iron, electroless nickel plated

carbon steel, stainless steel, tungsten carbide, Teflon, thiokol

impregnated leather, ultra high molecular weight polyethylene.

Summary of Contents for PowrTwin 6900 Plus

Page 1: ...LO PowrTwin 6900 Plus NOTE This manual contains important warnings and instructions Please read and retain for reference Register your product online at www titantool com Proper registration will serve as proof of purchase in the event your original receipt becomes misplaced or lost Serial Number _ _ _ _ _ _ _ _ _ _ Model Numbers Gas Complete 0290013 Electric Complete 0290028 ...

Page 2: ...h the paints and solvents Follow the paint and solvent manufacture s safety instructions 13 Place pump at least 25 feet 7 62 meters from the spray object in a well ventilated area add more hose if necessary Flammable vapors are often heavier than air Floor area must be extremely well ventilated The pump contains arcing parts that emit sparks and can ignite vapors 14 Plastic can cause static sparks...

Page 3: ...ely understood or if you are in doubt as to whether the product is properly grounded Do not modify the plug provided If the plug will not fit the outlet have the proper outlet installed by a qualified electrician Grounded Outlet Grounding Pin Cover for grounded outlet box important Use only a 3 wire extension cord that has a 3 blade grounding plug and a 3 slot receptacle that will accept the plug ...

Page 4: ...MPa Power Honda 163cc 4 8 HP 4 stroke single cylinder overhead valve engine w oil alert Fuel capacity 0 83 US gallons approx 3 5 hours run time Halogenated solvent compatible Yes Weight 139 lbs 63 kg Inlet paint filter 10 mesh rock catcher Outlet paint filter 50 mesh 18 in 2 Pump inlet 1 NPT F Pump outlet 1 2 NPT F to paint filter Paint filter hose connections 1 4 NPS M 3 8 NPT F plugged 3 8 NPS M...

Page 5: ...ane gasoline can cause persistent pinging or heavy spark knock a metallic rapping noise which if severe can lead to engine damage NOTE If spark knock or pinging occurs at a steady engine speed under normal load change brands of gasoline If spark knock or pinging persists consult an authorized dealer of the engine manufacturer Failure to do so is considered misuse and damage caused by misuse is not...

Page 6: ...e engine oil level is determined by the engine manufacturer Refer to the engine manufacturer s service manual supplied with this unit 7 For electric models use a 20 amp service outlet Always locate the electric model within 10 to 15 feet of the service outlet Use a short electric cable and a long paint hose Any extension cord will create some voltage drop If an extension cord is necessary use only...

Page 7: ...h the paint that is going to be used NOTE Incompatible fluids and paint may cause the valves to become stuck closed which would require disassembly and cleaning of the sprayer s fluid section important Always keep the trigger lock on the spray gun in the locked position while preparing the system 1 Place the siphon hose into a container of the appropriate solvent NOTE If you are spraying a water b...

Page 8: ... ON OFF switch to the ON position 7 Turn the pressure control knob clockwise approximately 1 3 of the way down to increase pressure until the sprayer cycles evenly and paint flows freely from the bleed hose 8 Turn off the sprayer a To turn off the gas engine set the pressure to minimum by turning the pressure control knob fully counterclockwise move the throttle lever to the slow position and turn...

Page 9: ...t Always spray at minimum pressure with the gun nozzle tip removed when using mineral spirits or any other solvent to clean the sprayer hose or gun Static electricity buildup may result in a fire or explosion in the presence of flammable vapors 1 Follow the Pressure Relief Procedure found in the Operation section of this manual 2 Remove the gun tip and tip guard and clean with a brush using the ap...

Page 10: ...form the following procedure 1 Follow the Pressure Relief Procedure found in the Operation section of this manual Filter Cap Assembly Filter Element w Ball Teflon Gasket thick Teflon Gasket thin Teflon O ring Carbide Seat Filter Body Spring 2 Remove the filter cap assembly and spring 3 Pull the filter element with ball straight out of the filter body 4 Clean inside the filter body filter element w...

Page 11: ...lve or seats see the Troubleshooting section Basic Engine Maintenance gas engine For detailed engine maintenance and technical specifications refer to the separate gasoline engine manual All service to the engine should be performed by a dealer authorized by the engine manufacturer To locate a dealer in your area look in the Yellow Pages of your telephone directory under Gasoline Engines Garden La...

Page 12: ...g or gouging A black color on the commutator is normal Commutator 5 Install the new brush so its lead slides in the long slot of the brush holder Push the terminal under the terminal screw washer Ensure the motor lead is still connected at the screw Tighten the screw Brush Brush Holder Terminal Screw Spring Spring Clip 6 Place the spring on the brush as shown above Push in and hook the spring clip...

Page 13: ...ter is clogged 3 Low voltage and or inadequate amperage 4 Hose size or length is too small or too long 1 Solvent has caused upper packing to swell Solution 1 Inspect connections for air leaks 2 Disassemble and clean 3 Inspect and adjust 4 Inspect and replace 1 Replace 2 Adjust 3 Clean 1 Check fluid supply 2 Clean 3 Replace Solution 1 Remove foot valve assembly Clean and inspect Test foot valve by ...

Page 14: ...s condition Check trip rod for possible separation and spool in this condition Check trip rod for possible separation 1 Remove valve and check for scratches and rough movement when sliding it up and down Replace valve and spool in this condition 2 Replace valve rod assembly 3 Replace valve rod assembly 4 Reset valve Purge Air generally accomplished by low pressure cycling of motor pump assembly fo...

Page 15: ...id not atomizing correctly Increase fluid pressure Change to smaller tip orifice size Reduce fluid viscosity Reduce hose length Clean gun and filter s Reduce number of guns using pump 1 Same as above 1 Clean or replace nozzle tip 1 Inspect for suction hose leak 2 Change to a smaller tip orifice size Install pulsation dampener in system or drain existing one Reduce number of guns using pump Remove ...

Page 16: ...duisant des étincelles dans la zone de pulvérisation 11 Maintenez la propreté de la zone et veillez à ce qu elle ne contienne pas de conteneurs de peinture ou de solvant de chiffons et autres matières inflammables 12 Sachez ce que contiennent la peinture et les solvants pulvérisés Lisez les fiches de sécurité du matériel MSDS et les étiquettes apposées sur les conteneurs de peintures et de solvant...

Page 17: ...vérifiée Ne réparez jamais un tuyau de peinture Remplacez le par un tuyau conducteur à haute pression 13 Ne pulvérisez pas à l extérieur par temps venteux 14 Débranchez toujours le cordon électrique de la prise avant de travailler sur l équipement important Ne pas soulever par la poignée du chariot lors du chargement ou du déchargement Sécurité du moteur à essence L État de la Californie reconnaît...

Page 18: ...s trapos y otros materiales inflamables 12 Infórmese del contenido de la pintura y de los disolventes que pulverice Lea las hojas de datos sobre seguridad de los materiales MSDS y las etiquetas en los botes de pintura y disolvente Siga las instrucciones de seguridad del fabricante de la pintura y del disolvente 13 Coloque la bomba al menos a 7 62 metros 25 pies del objeto que se va a pulverizar en...

Page 19: ... si descubre alguna de estas anomalías No repare nunca una manguera de pintura Sustitúyala por una manguera conductora a alta presión 13 No pulverice al aire libre si hace viento 14 Desenchufe siempre el cable antes de trabajar en el equipo importantE No cargue el equipo por el asa del carrito durante la carga y descarga Seguridad con los motores de gasolina El escape del motor de esta unidad cont...

Page 20: ...40 Bleed valve kit includes items 1 2 4 and bushing P N 191 211 Part No Description Qty 1 235 118 Motor pump assembly 1 2 703 137 Swivel fitting assembly 1 3 Bleed hose assembly w valve 1 4 0290527 Filter assembly 1 5 0509760 Adapter 1 6 Cart assembly 1 7 0290599 Belt guard assembly 1 8 9821503 Lock washer 1 Part No Description Qty 9 9800312 Screw 1 10 0290520 Hydraulic cover 1 11 770 879 Lock was...

Page 21: ...eel 2 7 590 100 Retaining ring 2 8 0290436 Frame welded 1 9 0290499 Foot 2 10 9805412 Screw 2 11 590 508 Roll pin 2 12 9841504 Snap button 2 13 590 504 Sleeve 2 14 590 506 Washer 2 15 252 770 Tube 2 16 856 002 Washer 4 17 856 921 Screw 4 18 9820305 Washer 3 19 0509292 Lock washer 2 20 862 428 Screw 2 21 862 410 Locknut 1 22 449 052 Spacer 1 23 0290433 Spacer short 1 24 770 144 Locknut 2 25 858 001...

Page 22: ...g it 3 While the gas engine electric motor is lifted up remove the belt from the front and rear pulleys 4 Install the new belt a Insert the belt into the fixed section of the belt guard Loop the belt over the rear pulley until the belt engages the pulley groove b Gently lift the front end of the gas engine electric motor c With the front end of the gas engine electric motor lifted loop the other e...

Page 23: ...tungsten carbide 1 8 227 027 Pipe plug 1 9 0290424 Filter body 1 10 227 033 Pipe plug 2 11 191 324 Hex fitting 1 4 installed 1 808 550 Hex fitting 3 8 included in Lit Set 1 930 050 Filter service kit includes items 2 4 5 and 6 Optional Filter Assembly Specifications Maximum Working Pressure 3600 psi 24 8 MPa Filter Area 18 In2 116 cm2 Outlet Ports 1 1 4 NPT F for bleed valve 1 3 8 NPT F with 1 4 N...

Page 24: ...Screw 8 10 858 002 Lock washer 10 11 325 031 O ring 1 12 448 253 Return hose assembly 1 13 451 029 Fitting 1 14 0290770 Tank cover 1 15 858 609 Clinch nut 1 16 858 621 Socket screw 2 17 859 001 Washer 2 18 858 624 Screw 2 19 449 605 Tank gasket 1 20 0528171 Nipple 1 21 472 500 Elbow street 1 22 448 208 Inlet screen 1 23 449 718 Hydraulic tank 1 24 862 496 Tap bolt 1 25 9820305 Flat washer 6 26 862...

Page 25: ...Motor shaft shield 1 6 860 535 Screw 2 2 7 506 257 Circuit breaker reset 1 8 506 260 ON OFF switch 1 506 261 ON OFF switch CSA approved 1 9 978 350 Motor DC Electric 2 HP 50 60 Hz 115 V 1 978 384 Motor DC Electric 2 HP 50 60 Hz 115 V CSA approved 1 10 977 228 Pulley 1 977 225 Pulley 1 11 590 068 Handle grip 1 1 12 335 017 Handle 1 1 13 860 552 Screw 2 2 14 449 170 Mount plate 1 1 506 255 Rectifier...

Page 26: ...290787 Belt V not shown not part of assembly Bleed Valve Assembly P N 944 030 1 2 3 4 6 7 5 8 9 10 11 12 13 14 Item Part No Description Qty 1 944 047 Hex screw 1 2 944 029 Flat washer 1 3 944 046 Spacer 1 4 944 034 Valve handle 1 5 944 035 Spring washer 3 6 944 036 Retaining ring 1 7 944 037 Valve washer 1 8 944 011 Valve stem 1 9 944 038 Stem o ring 1 10 944 009 Valve housing 1 11 944 039 Ball 1 ...

Page 27: ...e Assembly 1 2 3 4 5 6 7 2 Item Part No Description Qty 1 316 502 Hose 46 2 103 679 Hose clamp 2 3 0509763 Tube 1 4 0509762 Filter screen 1 5 0509760 Adapter 1 6 103 119 Clip 1 7 103 125 Spring 1 0290501 Siphon hose assembly includes items 1 3 and 5 7 ...

Page 28: ...Item Part No Description Qty 1 235 018 Trip retainer 2 2 141 007 O ring 2 3 325 005 Trip spring 2 4 569 016 Ball SS 2 5 441 908 Spool sleeve set 1 6 441 152 O ring 3 7 235 030 Cylinder head plug 1 8 441 217 O ring 1 9 858 811 Flex lock nut 1 10 451 121 Elbow 90º 1 11 235 112FZ Cylinder head 1 12 431 032 O ring 2 13 431 053 Sleeve retainer 1 14 431 054 Retainer ring 1 15 192 000 Elbow 1 16 235 022 ...

Page 29: ... use Piston Lube pump packing lubricant It is a solvent and will severely damage seals and O Rings of the hydraulic motor 2 Install o rings 2 on trip retainers 1 Install trip retainer balls 4 followed by springs 3 which when installed will hold spool sleeve set 5 in proper place for assembly 3 Install sleeve retainer 13 followed by snap ring 14 into cylinder head 11 which will hold valve sleeve in...

Page 30: ...onnecting pin 1 3 145 031 O ring Teflon 2 4 138 153 Packing set leather UHMWPE steel 2 5 142 004 Upper packing spring 1 6 143 117 Displacement rod 1 7 138 001 Spring retainer 1 8 142 003 Lower packing spring 1 9 451 085 Outlet valve cage 1 10 138 225 Outlet valve ball 1 11 236 012 Outlet valve seat 1 12 236 011 Seal washer 1 13 236 013 Outlet valve housing 1 14 143 822 Pump cylinder 1 15 140 009 O...

Page 31: ...the cage into the foot valve housing 20 Torque the cage to 300 in lbs 25 ft lbs 4 Insert a new Teflon o ring 3 into the groove of the foot valve housing 20 Lubricate the o ring using oil or grease 5 After soaking the leather packings in oil preferably linseed oil reassemble the lower packing set 4 Place the set onto the outlet valve housing 13 with the peak of the V packings pointing down toward t...

Page 32: ...1 2 3 Item Part No Description 975 111 1 Gun Add On 1 4 975 311 1 Gun Add On 3 8 975 200 Add A Gun Kit 1 4 975 300 Add A Gun Kit 3 8 1 814 002 Nipple hex 1 1 814 004 Nipple hex 1 1 2 940 553 Valve ball 1 1 941 555 Valve ball 1 1 3 227 006 Nipple hex 1 1 808 555 Nipple hex 1 1 4 227 033 Plug pipe 1 1 5 970 100 Block manfold 1 1 6 814 004 Nipple hex 1 1 ...

Page 33: ...s 3 Gun Manifold Assembly Part No Description 975 212 2 Gun 1 4 975 213 3 Gun 1 4 975 214 4 Gun 1 4 975 312 2 Gun 3 8 975 313 3 Gun 3 8 975 314 4 Gun 3 8 975 111 1 Gun Add On 1 4 1 1 1 975 311 1 Gun Add On 3 8 1 1 1 975 200 Add A Gun Kit 1 4 1 2 3 975 300 Add A Gun Kit 3 8 1 2 3 ...

Page 34: ...ilter Element 5 Mesh for multicolors and heavy materials 930 006 Paint Filter Element 50 Mesh for latex and normal architectural materials 930 007 Paint Filter Elements 100 Mesh for stains lacquers and fine materials 520 050 SGX 20 G T and 1 4 Hose Kit 520 051 SGX 20 G T and 3 8 Hose Kit 101 208 Grounding Clamp 101 212 Grounding Wire 12 Gauge x 25 314 480 Piston Lube 430 362 Coolflo Hydraulic Flui...

Page 36: ...rned to an authorized Titan sales service outlet All transportation charges including return to the factory if necessary are to be borne and prepaid by the End User Repaired or replaced equipment will be returned to the End User transportation prepaid THERE IS NO OTHER EXPRESS WARRANTY TITAN HEREBY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO THOSE OF MERCHANTABILITY AND F...

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