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Cleaning a Clogged Tip

1. Follow the “Pressure Relief Procedure” in the Operation

section of this manual.

2. If the tip clogs, rotate the tip handle 180° until the arrow

on the handle is facing the opposite of the spray direction
and the handle clicks in the reverse position.

3. Trigger the gun once so that the pressure can blow the

clog out.  NEVER use the tip in the reverse position for
more than ONE trigger pull at a time.  This procedure can
be repeated until the tip is free of clogging. 

The flow from the spray tip is at very high pressure.
Contact with any body part may be dangerous.  Do not
place finger on gun outlet.  Do not point the gun at any
person.  Never operate the spray gun without the proper
tip guard.

Maintenance

Before proceeding, follow the Pressure Relief Procedure
outlined previously in this manual.  Additionally, follow all
other warnings to reduce the risk of an injection injury,
injury from moving parts or electric shock.  Always unplug
the sprayer before servicing!

Daily Maintenance

Two daily procedures are required for routine operator
maintenance on this unit:

1. Lubricating the upper packings.
2. Cleaning the rock catcher.

Lubricating the Upper Packings

1. Clean out the paint that has

seeped past the upper
packings into the packing oil
reservoir above the fluid
section.

2. Fill the packing oil reservoir 1/2

full with Piston Lube (P/N 314-
480) supplied by the factory.
This will extend packing life.

Cleaning the Rock Catcher

1. The rock catcher will clog and

must be cleaned at least once a
day.

2. Loosen the nut that secures the

rock catcher to the siphon tube.

3. Remove the rock catcher from the

bottom of the siphon tube.

4. Clean thoroughly with the

appropriate solvent.

Rock 
Catcher

Nut

NOTE: Do not over-fill the

reservoir so that it
overflows and drips
into the paint.

Packing Oil 

Reservoir

WARNING

WARNING

10

© Titan Tool Inc.  All rights reserved.

Maintaining the Filter Assembly

Clean the filter regularly.  Dirty or clogged filters can greatly
reduce filtering ability and cause a number of system problems
including poor spray patterns, clogged spray tips, etc.

Cleaning

To clean the filter, perform the following procedure.

1. Follow the “Pressure Relief Procedure” found in the

Operation section of this manual.

2. Remove the filter cap assembly

and spring.

3. Pull the filter element with ball

straight out of the filter body.

4. Clean inside the filter body,

filter element with ball, and filter
cap assembly using the
appropriate solvent.

Inspection

Inspect all parts of the filter assembly before reassembly.

1. Inspect the ball inside the filter element.  If the ball has

pressure cuts or scratches, replace the filter element.

a. If the ball is cut, remove the 

37)(

 o-ring using an o-

ring pick and remove the carbide seat.

b. Check the seat for nicks or grooves.  If the seat is

damaged, replace.

2. Remove the spring from the spring guide on the filter cap.

a. Measure the length of the spring uncompressed.  If it

measures less the 3/4” from end to end, replace.

b. Push the spring back onto the spring guide until it

“snaps” back into position.

3. Inspect the two 

37)(

 gaskets and the 

37)(

 o-ring for

deformity, nicks, or cuts.  Replace, if needed.

Reassembly

After cleaning and inspecting all parts, reassemble the filter.

1. Place the carbide seat into the filter body.  Make sure the

beveled side of the seat is facing up.

2. Place the 

37)(

 o-ring into the groove on the outer

diameter of the carbide seat.

3. Place the filter element with ball into the filter body.

4. Push the spring back onto the spring guide of the filter cap

until it “snaps” back into position, if not already done.

5. Place the thin 

37)(

 gasket onto the step at the top of the

filter body.

6. Place the thick 

37)(

 gasket onto the top of the thin

gasket.

7. Tighten the filter cap assembly onto the filter body.

NOTE: The top and bottom of the filter element with

ball are identical.

NOTE: The 

37)(

 gaskets, 

37)(

 o-ring, and spring

are packaged in Filter Service Kit P/N 930-050.

NOTE: Removal of the 

37)(

 o-ring will damage the

o-ring and require replacement.

NOTE: Use care in handling

parts as dirt, debris,
scratches, or nicks
may prevent o-rings or
gaskets from sealing.
This filter element
filters from the inside
out.  Be sure to clean
the filter element
thoroughly on the
inside.  Soak in
solvent to loosen
hardened paint or
replace.

Filter Cap 
Assembly

Filter 

Element 

w/Ball

37)(

 Gasket 

(thick)

37)(

 Gasket 

(thin)

37)(

 O-ring

Carbide Seat

Filter 

Body

Spring

English

Summary of Contents for PowrTwin 6900XLT

Page 1: ...or professional use only NOTE This manual contains important warnings and instructions Please read and retain for reference 0Model Number Gas Bare 448 305 Gas Complete 448 310 DC Electric Bare 448 315...

Page 2: ...eam DO NOT allow body to touch a leak in the fluid hose NEVER put your hand in front of the gun Gloves will not provide protection against an injection injury ALWAYS lock the gun trigger shut the pump...

Page 3: ...nd safety devices of the pump manufacturer Before each use check all hoses for cuts leaks abrasion or bulging of cover Check for damage or movement of couplings Immediately replace the hose if any of...

Page 4: ...the tank DO NOT use this equipment to spray water or acid Do not lift by cart handle when loading or unloading Warning Labels Your sprayer has the English language warning labels If you require these...

Page 5: ...sparks in the refueling area or where gasoline is stored Do not overfill the fuel tank After refueling make sure the tank cap is closed properly and securely Be careful not to spill fuel when refueli...

Page 6: ...l level is determined by the engine manufacturer Refer to the engine manufacturer s service manual supplied with this unit 7 For electric models use a 20 amp service outlet Always locate the electric...

Page 7: ...keep the trigger lock on the spray gun in the locked position while preparing the system 1 Place the siphon hose into a container of the appropriate solvent 2 Place the bleed hose into a metal waste c...

Page 8: ...OFF switch to the ON position 7 Turn the pressure control knob clockwise approximately 1 3 of the way down to increase pressure until the sprayer cycles evenly and paint flows freely from the bleed ho...

Page 9: ...any other solvent to clean the sprayer hose or gun Static electricity buildup may result in a fire or explosion in the presence of flammable vapors 1 Follow the Pressure Relief Procedure found in the...

Page 10: ...clean the filter perform the following procedure 1 Follow the Pressure Relief Procedure found in the Operation section of this manual 2 Remove the filter cap assembly and spring 3 Pull the filter ele...

Page 11: ...ck Hydraulic Filter CAUTION Basic Engine Maintenance gas engine For detailed engine maintenance and technical specifications refer to the separate gasoline engine manual All service to the engine shou...

Page 12: ...ted at the screw Tighten the screw 6 Place the spring on the brush as shown above Push in and hook the spring clip Repeat this procedure for the other side 7 Reinstall both inspection covers Brush Bru...

Page 13: ...ose and or reduce hose length 1 Replace packing Cause 1 Air in system 2 Dirty gun 3 Needle assembly out of adjustment 4 Broken or chipped seat 1 Worn or broken needle seat 2 Needle assembly out of adj...

Page 14: ...r start machine With pump cycling under pressure touch the hydraulic cylinder and the head to see if cylinder or head gets hotter This will help determine if piston seal is blown or piston nut is brok...

Page 15: ...ler tip orifice size Install pulsation dampener in system or drain existing one Reduce number of guns using pump Remove restrictions in system clean tip screen if filter is used 1 Replace tip 2 Increa...

Page 16: ...flammables Elles peuvent causer des blessures corporelles ou des dommages mat riels importants PR VENTION Veillez viter toute accumulation de vapeurs inflammables en vous assurant que la zone de pulv...

Page 17: ...curit du gouvernement am ricain sont r gies par la Occupational Safety and Health Act OSHA Il est important de consulter ces normes en particulier la section 1910 sur les normes g n rales et la secti...

Page 18: ...o incendiarse Se pueden producir lesiones graves y da os materiales PARA PREVENIR Debe proveerse un escape y aire fresco para hacer que el aire que est dentro del rea de atomizaci n se mantenga libre...

Page 19: ...utilizar ning n adaptador Si el producto tiene que volverse a conectar para su uso en un circuito el ctrico de otro tipo la reconexi n debe ser realizada por personal de servicio cualificado Utilice...

Page 20: ...mbly 1 x 4 1 2 1 12 506 211 Convertokit DC electric 115V electric model not shown 1 Parts Lists and Service Instructions Main Assembly 6 7 8 9 10 3 11 1 4 3 5 2 Bleed Hose Assembly with Valve 1 2 3 4...

Page 21: ...utton 2 12 590 504 Sleeve 2 13 590 506 Washer 2 14 856 002 Washer 4 15 856 921 Screw 4 16 862 002 Lock washer 3 17 862 428 Screw 2 18 449 052 Spacer 1 19 862 001 Flat washer 1 20 862 411 Locknut 1 1 3...

Page 22: ...25 862 001 Flat washer 6 26 862 002 Lock washer 4 27 449 212 Plug 1 28 862 493 Screw HH 2 29 862 496 Tap bolt 1 30 449 985 Shield 1 31 192 228 Elbow 1 32 449 126 Hose clamp 1 33 420 250 Tubing 37 1 34...

Page 23: ...2 7 506 257 Circuit breaker reset 1 8 506 260 ON OFF switch 1 506 261 ON OFF switch CSA approved 1 9 978 350 Motor DC Electric 2 HP 50 60 Hz 115 V 1 978 384 Motor DC Electric 2 HP 50 60 Hz 115 V CSA a...

Page 24: ...asket 37 thick 1 1 1 5 920 070 Gasket 37 thin 1 1 1 6 891 193 O ring 37 1 1 1 7 180 909 Seat tungsten carbide 1 1 1 8 227 027 Pipe plug 1 1 1 9 930 920 Filter body 1 1 1 10 227 033 Pipe plug 2 2 2 11...

Page 25: ...1 10 944 010 Valve housing 1 11 944 043 Valve seat 1 12 944 044 Valve seal 1 13 944 013 Valve seat retainer 1 14 944 047 Hex screw 1 15 944 029 Flat washer 1 16 944 046 Spacer 1 944 000 Valve seal kit...

Page 26: ...spring 2 4 569 016 Ball SS 2 6 441 152 O ring 3 8 441 217 O ring 1 9 858 811 Flex lock nut 1 12 431 032 O ring 2 18 235 027 Piston seal 1 19 235 026 O ring 1 24 235 028 Rod seal 1 Servicing the Hydra...

Page 27: ...s 4 followed by springs 3 which when installed will hold spool sleeve set 5 in proper place for assembly CAUTION Connecting Pin Retaining Ring 3 Install sleeve retainer 13 followed by snap ring 14 int...

Page 28: ...HMWPE steel 2 5 142 004 Upper packing spring 1 6 143 117 Displacement rod 1 7 138 001 Spring retainer 1 8 142 003 Lower packing spring 1 9 451 085 Outlet valve cage 1 10 138 225 Outlet valve ball 1 11...

Page 29: ...300 in lbs 25 ft lbs 4 Insert a new PTFE o ring 3 into the groove of the foot valve housing 20 Lubricate the o ring using oil or grease 5 After soaking the leather packings in oil preferably linseed o...

Page 30: ...555 Valve Ball 1 1 3 227 006 Nipple Hex 1 1 808 555 Nipple Hex 1 1 4 227 033 Plug Pipe 1 1 5 970 100 Block Manifold 1 1 6 814 004 Nipple Hex 1 1 Multiple Gun Add On Manifold Assemblies 975 212 975 21...

Page 31: ...e desired For heavier viscosity materials larger orifice tips are preferred Please refer to the chart below The following chart indicates the most common sizes and the appropriate materials to be spra...

Page 32: ...Titan sales service outlet All transportation charges including return to the factory if necessary are to be borne and prepaid by the End User Repaired or replaced equipment will be returned to the En...

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