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Instruction manual for Water-cooled Air Compressor  HV2/210                                 - 13 -

7.  Replacement Parts List  - Water Cooled Air Compressor - HV2/210

Part Qty. Description
No.

1012

1

Crankcase

1038

1

Crankcase cover

1041

1

Crankcase cover - dipstick side

1058

1

Bearing housing - flywheel side

1062

1

Bearing housing - lub. oil pump side

1076

1

Flywheel

1103

1

Cylinder block

1153

3

Main bearing shell cups

1163

4

Bearing shell cups, pair

1171

1

Cooler cover - Pos. 1

1175

1

Cooler cover - Pos. 3

1231

1

Frame - bursting plate

1255

1

Cylinder head

1297

1

Air filter duct

1316

2

Valve cover, HP

1318

1

Valve cover, LP suction side

1319

1

Valve cover, LP delivery side

1330

1

Flywheel nut

1366

1

Non return valve cover

1382

1

Coupling flange

1414

1

Connecting rod, LP

1415

1

Connecting rod, HP

1440

2

Inspection hole cover

1441

1

Inspection hole cover with 1/2" hole

1463

2

Clamping piece, HP valve

1471

1

Clamping piece, LP suction valve

1472

1

Clamping piece, LP delivery valve

1516

1

Counterweight

1530

1

Blind plate

2012

1

Crankshaft

2998

1

Non return valve

3245

1

Valve unloader, complete

3304

1

Unloader cover

3311

1

Unloader cylinder

3318

1

Unloader piston

3329

4

Big-end bearing bolt

3335

4

Big-end bearing nut

3340

4

Big-end bearing split pin

3384

1

Piston, LP

3398

1

Piston, HP

3446

1

Connector - pump

3465

1

Gudgeon pin, LP

3468

1

Gudgeon pin, HP

3486

2

Oil scraper ring, LP

3505

4

Compression ring, HP

3519

2

Compression ring, LP

3533

1

Oil ring, HP

3544

1

Oil ring, LP

3577

1

Ball - lub. oil pump

3583

1

Valve spring - lub. oil pump

3606

1

Adjusting screw - lub. oil pump

3634

1

Oil level gauge glas

3643

1

Pressure gauge board

3654

2

Cooler unit

3677

1

Key

Part Qty. Description
No.

3696

3

Cap nut - clamping screw

3697

1

Cap nut - lub. oil pump

3700

1

Breaher valve

3713

1

Air filter unit, complete

3718

1

Air filet insert

3722

1

Oil strainer

3728

1

Oil strainer mesh

3731

1

Oil strainer holder

3741

2

Clamping screw, HP

3742

1

Clamping screw, LP

3746

1

Dipstick

3770

2

Pressure gauge, C.W./lube oil

3771

1

Pressure gauge, LP

3773

1

Pressure gauge, HP

3775

2

Spacer

3781

1

Thermometer

3783

1

Nipple - thermometer

3810

4

Seeger ring

3821

1

Gudgeon pin bearing, LP

3822

1

Gudgeon pin bearing, HP

3832

2

Big-end bearing shell, pair

3852

1

Sealing ring - lub. oil pump

3861

1

Sealing ring - main shaft

3906

5

Valve gasket

3909

2

Valve gasket

3921

2

Main bearing end

3922

1

Main bearing guide

3925

4

Copper washer

3927

8

Copper washer

3928

5

Copper washer

3929 22

Copper washer

3930

6

Copper washer

3932

4

Copper washer

3934

2

Copper washer

3937

4

Lock washer

3946

4

Screw - lub. oil pump

3950

2

Screw - pressure gauge panel

3960

1

Bursting plate

3965

1

Internal lub. oil tube set

3974

4

O-ring - air coolers

3979

1

O-ring - valve unloader

4028

2

Gasket - crankcase / cylinder block

4033

2

Gasket - crank case cover

4034

1

Gasket - bearing housing, oil pump side

4035

1

Gasket - bearing housing, flywheel side

4053

1

Gasket - air outlet flange

4057

2

Gasket - HP valve cover

4058

2

Gasket - LP valve cover

4059

1

Gasket - lub. oil pump

4068

4

Gasket - bursting plate

4070

1

Gasket - cylinder cover

4085

1

Gasket - air filter duct

4099

3

Gasket - cooler cover

4132

1

Backnut

4142

1

T-joint

Summary of Contents for HV2/210

Page 1: ...dustri sperre com Sperre Rotterdam BV Tel 31 180 463 299 Fax 31 180 463 264 E mail rotterdam sperre com Sperre Asia PTE LTD Tel 65 763 63 00 Fax 65 763 18 11 E mail asia sperre com Sole suppliers of g...

Page 2: ...ce of the equipment Keep the compressor in good mechanical order and remember that proper preventive maintenance of the equipment will reduce the risk of damage and unnecessary shutdowns The manufactu...

Page 3: ...he low pressure stage LP and the second is the high pressure stage HP Air circulation through the compressor is shown in Fig 3 The letters indicate A Suction filter B LP suction valve C LP delivery va...

Page 4: ...n in Fig 4 Use vernier callipers or inside micrometer callipers to check the distance W Fig 4 This should be the same around the whole circumference of the coupling Using a micrometer A check the radi...

Page 5: ...f cooling water temperature However additional regular checking of operation and automatic functions is recommended Some water form the compressed air will always condence in the system The compressor...

Page 6: ...es require maintenance too frequently Possible cause Remedy Overheating Check cooling water circulation and temp Inspect coolers and clean if necessary Dirty intake air Check suction filter Inferior l...

Page 7: ...important to adapt the maintenance schedule to the experience of the individual operator Maintenance Maintenance intervals routine Daily A Every 500 hours B Every 1000 hours C Every 3000 hours D Ever...

Page 8: ...eck them carefully IMPORTANT Never use sharp implements on sealing surfaces and plate parts C Replace all parts that are worn or even slightly scored Check that all guide pins are in order Maximum wea...

Page 9: ...il BP ENERGOL RC 68 BP ENERSYN RX 100 CASTROL AIRCOL PD 100 CASTROL AIRCOL SN 100 CALTEX RPM COMPR OIL 68 CHEVRON HD COMPR OIL 100 ESSO EXXON EXXCOLUB 77 DAPHNE MARINE COMPRESSOR 100 FINA EOLAN AC ELF...

Page 10: ...one coupling half Dismantle the coupling A Loosen the nuts on each coupling half and give each one a sharp tap with a hammer before removing them completely This will cause the bolts to loosen from th...

Page 11: ...O rings type OF special quality Use only manufacturer s spares To remove the tube bundle first loosen the cooler covers at both ends The whole bundle can then be withdrawn by means of two guide rods...

Page 12: ...ended limit switch setting for lube oil pressure safety stop 0 8 bars Normal working pressure one stage 0 10 bars 1 5 3 5 bars Normal working pressure one stage 10 35 bars 4 0 6 0 bars Maximum working...

Page 13: ...bearing shaft clearance mm 0 08 0 12 Crankshaft bearing play mm 0 08 0 11 Gudgeon pin bearing play mm 0 03 0 04 T 5 Piston rings Pressure stage LP HP Piston illustration F 5 B A Number of compressor r...

Page 14: ...oil pump 3583 1 Valve spring lub oil pump 3606 1 Adjusting screw lub oil pump 3634 1 Oil level gauge glas 3643 1 Pressure gauge board 3654 2 Cooler unit 3677 1 Key Part Qty Description No 3696 3 Cap...

Page 15: ...bolt 4523 1 Coupling disk 4624 4 Screw non return valve flange 4673 2 Screw gudgeon pin bearing 7591 1 Cooler cover Pos 2 7593 1 Cooler cover Pos 4 7595 1 Separator 7609 1 Cyclone pipe 7620 6 Stud co...

Page 16: ...Fig 1 Instruction manual for Water cooled Air Compressor HV2 210 15...

Page 17: ...Instruction manual for Water cooled Air Compressor HV2 210 16...

Page 18: ...Instruction manual for Water cooled Air Compressor HV2 210 17...

Page 19: ...Instruction manual for Water cooled Air Compressor HV2 210 18...

Page 20: ...HV2 200 HV2 210 HV2 219 NOV 2001 Low pressure suction valve Low pressure delivery valve High pressure suction valve High pressure delivery valve...

Page 21: ...73 7651 7591 4271 3927 4416 7655 7595 4202 4238 4240 4198 7620 3932 7657 7660 7659 7665 4296 3519 3505 3533 3398 3468 3486 4204 4238 4624 3716 4053 4433 1366 3906 2998 7609 3906 4240 7747 7593 3932 76...

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