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All controls within the Control Box have been adjusted for optimum performance and
safety during manufacturing.
The Electrostatic Generating head is sealed for IP 65.
Re-adjustments, alterations. or substitutions of any component may result in a hazardous
operating condition a failure and possible damage to the equipment as well as over –riding
the built in safety features.
Any unauthorized modification will invalidate the warranty and could endanger the work
force.
Under no circumstances are any alterations allowed to the electrostatic equipment without
specific written instructions and consent from Spice Application Systems Ltd.,

SAFETY GUIDELINES

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The person in charge of the Manufacturing work area should ensure that personnel are
properly trained in the use of this equipment. The safety rules which follow should be fully
understood and applied at all times.

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Never point the spray unit at any person or animal.

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Spraying certain products can be dangerous, depending on what is being sprayed so full
protection for operators in the form of instructions supplied with that product must be
adhered to at all times.

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The normal safety rules and precautions for powder/liquid atomisation must be observed.

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For more information, consult the local safety rules. In addition, the following precautions
must be observed.

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WARNING !

 

Failure to observe one of the following rules may affect the operation of

the equipment and create unsafe conditions.

ALL personnel who are associated with the coating operation should read and fully
understand this manual. It is especially important that the operators of the
electrostatic equipment and their supervisory personnel understand the
requirements for safe and proper usage of the electrostatic process.

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Summary of Contents for SAS D/C

Page 1: ...stems Ltd INSTRUCTION MANUAL ELECTROSTATIC FOOD SPRAY UNIT MODEL SAS D C PO Box1190 Oxford OX4 4GH England UK Tel 00 44 79 67 63 85 25 Fax 00 44 87 01 60 27 55 E mail info spiceapplications com Web ww...

Page 2: ...FRONT 9 CONTROL GENERAL ASSEMBLY REAR 10 CONTROL DIMENSIONS 11 CONTROL GENERAL ASSEMBLY PART NUMBERS 12 MANIFOLD INLET ASSEMBLY PART NUMBERS 12 ELECTROSTATIC GENERATING HEAD DRAWING 13 MAINS POWER WIR...

Page 3: ...ERY The manufacturer Spice Application Systems Ltd PO Box 1190 Oxford OX4 4GH England UK Tel 00 44 11 79 10 23 93 Fax 00 44 87 10 60 27 55 Herewith declares that the Electrostatic Food Spray Unit is i...

Page 4: ...of this equipment The safety rules which follow should be fully understood and applied at all times Never point the spray unit at any person or animal Spraying certain products can be dangerous depend...

Page 5: ...his ground approaches within 10 cm 4 this device reduces the voltage Pressure Connections Control air out polyamide hose 6 x 8mm Control air in polyamide hose 8 x 10mm The pneumatic system to provide...

Page 6: ...54 IP 67 when fitted into an SAS designed cabinet Operating Temperature 10 C 60 C ELECTROSTATIC GENERATING HEAD Supply Voltage 3 5 13V dc Supply Current 400mA Max Output Voltage 20 85Kv Output Curren...

Page 7: ...1 2 MADE IN INPUT 90 264V 47 63Hz 45W MAX OUTPUT 15V 650mA ve NEGATIVE AIR IN 7 Bar Max WARNING THIS EQUIPMENT MUST BE EARTHED ENGLAND S A S TYPE SAM2 Serial No PART No 2025002 _ 1 2 S A S psi bar ps...

Page 8: ...8 SAS Manifold Inlet Assembly 1 2 3 4 5 6 2 8 2 4...

Page 9: ...9 1 2 3 5 7 9 10 8 11 14 SAS GCU General Assembly Front...

Page 10: ...10 4 6 1 2 8 9 10 11 12 13 7 14 15 16 17 SAS GCU General Assembly Back...

Page 11: ...11 SAS GCU Overall Dimensions...

Page 12: ...el Elbow 8mm 4 11 9000016 Circuit Breaker 0 6A 2 12 9001508 Straight 1 4 BSPMT 10mm OD Tube PI 1 13 9000021 Terminal Earth Post 1 14 9000012 Connector Socket Insert 3 PIN E 1 2 15 9000011 Connector Pl...

Page 13: ...BLY Part No 3025003 NOZZLE LOCK NUT ASSEMBLY Part No 3025006 1 NOZZLE LOCK NUT 2 O RING BS127 WHITE Part No 9001805 3 O RING BS129 RED Part No 9001806 3 2 1 55 305 4 5 4 NOZZLE Part No 3025011 20 MOUN...

Page 14: ...with the letter E or by the earth symbol or coloured green or green and yellow The wire which is coloured BLUE must be connected to the terminal which is marked with the letter N or coloured black The...

Page 15: ...be grounded 8 The cone must be attached to earth 9 Keep the spraying area clean Remove all unnecessary metal components 10 After fixing the the electrostatic generating head in place inside the drum F...

Page 16: ...ain the electrostatic generating unit s spray nozzel is installed correctly There are inserts on the spray nozzle which rest on the electrostatic generating head If fitted incorrectly the locking ring...

Page 17: ...ered to the spray head QUALITY ADJUSTMENT Adjust the spraying parameters ON THE FRONT OF THE CONTROL Material flow rate Pressure regulator Item 1 Page 9 Adjust by turning clock wise for more air anti...

Page 18: ...t toxic cleaning agents Do not use chlorinates Dry the spray head carefully and thoroughly with air PROCEDURE 1 Turn the power supply ON OFF switch to OFF position 2 Hose down the complete system in s...

Page 19: ...d 6 Re connect the three pin plug and cable assembly to the power source 7 Re connect the ground wire to an earth connection 8 Re connect low voltage cable between SAS control and electrostatic genera...

Page 20: ...he dispensing hopper 1 Injector blocked Unscrew injector wash down and blow dry thoroughly Re fit injector 2 Injector loose fitting Check injector is screwed up to maximum and is fully closed and tigh...

Page 21: ...Dust in the air Dusting 1 Electrostatics are not turned on Turn on the at the control 2 The low voltage cable not connected or is damaged Replace cable if needed This cable must be supplied by SAS 3...

Page 22: ...river tip between the fingers With the handle end pointing towards the generating head about 1mtr Away move towards the electrode at the end of the electrostatic generator and you should see a strong...

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