Spirit Fires FR920HE, Technical Installation Manual

Page 1: ...2009 A1 2013 CE Pin Number 0558CP1693 The FR920HE is suitable for Natural Gas only Serial Number Please quote this serial number when calling to discuss your fireplace To register your installation pl...

Page 2: ...moving Fitting the Glass Panel Page 12 Removing Fitting the Vanity Cover Page 13 Installing the Gas Fire Page 14 Version 1 BS 7977 2009 Page 22 Version 2 EN613 2001 Page 28 Commissioning Checklist Pag...

Page 3: ...ficiency Class Class 2 Efficiency Rating Net 77 7 Efficiency Rating Gross SAP 70 0 When replacing the Injector or Pilot assembly this must be purchased from the manufacturer Review the sections in the...

Page 4: ...and throat When handling avoid inhaling and contact with skin or eyes Use disposable gloves facemasks and eye protection After handling wash hands and other exposed parts If a vacuum is used for clea...

Page 5: ...ve provided with the fire The gas connections must be in accordance with National Regulations If the gas line is longer than 1 5mtrs then the gas line should be increased in diameter to 15mm and possi...

Page 6: ...f this fire acts as a dress guard conforming to BS 1945 1997 however a fireguard conforming to BS6539 1997 must be used to protect young children the elderly or infirm The appliance MUST NOT be used i...

Page 7: ...ys use high quality alkaline batteries to ensure a long life and reliable performance The batteries will last a minimum of 12 months or longer however it is advised to ask you gas installer to replace...

Page 8: ...o Fitting Kit If any of the above are missing please consult the supplier before proceeding Important Notes about the FR920HE Design Gas Burner The FR920HE has a modern gas burner with a ribbon of fl...

Page 9: ...time to learn how the glass is removed and fitted Before starting to install the fire the glass panel must be removed Once removed from the fire ensure the glass is stored safely until it is required...

Page 10: ...de pieces and front air grille 2 Slacken off the bottom row of bolts to loosen the lower glass bracket and the hold on the glass 3 Slacken off the top row of bolts until the top bracket is loose enoug...

Page 11: ...g it up into the gap between the top row of bolt heads and the fireplace front 7 Once the glass is clear of the lower bracket it can be lowered down again into the gap created at the bottom between th...

Page 12: ...nce the glass is removed the front section of the vanity cover can be taken out by removing the front machine screws on either side The vanity cover can then be lifted on one side and removed from the...

Page 13: ...As stated in the section above there are two versions of this fire Version 1 BS7977 the fire is designed to be installed into a fireplace opening with a brick built or pre cast chimney The fire is a c...

Page 14: ...on of the Gas Fire Dimensions The BS7977 version of the fire is supplied to site as above Note the dimensions of the fireplace Remove the glass as shown on page 10 ensure the glass is stored safely Th...

Page 15: ...nsure the correct gas type and pressure is available within the property Before commencing to create the fireplace opening for the inglenook unit note that a gas supply is required The gas supply pipe...

Page 16: ...at your desired height The area indicated on the wall must be removed to create an opening to house the fireplace In some installations it may be necessary to install a lintel above the opening if so...

Page 17: ...required This dimension is from the finished wall to the back of the fireplace opening See below image for the construction opening size Note The image shows the brick wall without the render The fir...

Page 18: ...ible chamber has been created in line with the required dimensions the fire can be lifted into the opening and secured to the chamber To gain access to the fire box chamber remove the vanity cover as...

Page 19: ...at the back This is critical to ensure the fire operates safely The outlet is on the back of the fireplace and must not be obstructed This minimum 35mm clearance at the back of the appliance ensures...

Page 20: ...5 327221 Web www spiritfires co uk NOTE The above image shows the final fireplace positioned in the opening with the plaster board fitted The fireplace must be sealed to ensure that the cavity created...

Page 21: ...ham DL5 6XN Tel 01325 327221 Web www spiritfires co uk NOTE The fireplace must be sealed so that no products of combustion can leak into the room The above image shows the finished fireplace with the...

Page 22: ...the glass as shown on page 9 ensure the glass is stored safely To gain access to the fire box chamber remove the vanity cover as shown on page 12 Store the vanity cover safely so it cannot be damaged...

Page 23: ...ted to a flue liner This must have a minimum diameter of 125mm and a minimum length of 2 meters Gas Supply Consult the Data Plate within the appliance to ensure the correct gas type and pressure is av...

Page 24: ...Page 24 of 60 Spirit Fires Limited 4 Beaumont Square Aycliffe Industrial Park Newton Aycliffe County Durham DL5 6XN Tel 01325 327221 Web www spiritfires co uk...

Page 25: ...nstallation could result in combustion gases leaking into the property Fit the 125mm flue liner to the top of the spigot The flue pipe must be sealed to the unit using a high temperature fire cement a...

Page 26: ...s supply into the fire chamber and the flue pipe fitted a false chimney breast can be fitted around the fireplace to complete the cosmetic look of the fire To increase the efficiency of the fireplace...

Page 27: ...to commission the fire when testing the inlet gas pressure Connect an 8mm gas line to the isolation valve The gas fire is bubble tested to 150mBar before shipping Use a manometer to check that there i...

Page 28: ...test 3 Spillage test Gas Check 1 Gas soundness let by test 2 Standing pressure test appliance off mBar 3 Appliance working pressure on High Setting with all other gas appliances in the house operatin...

Page 29: ...ated to ensure the appliance is safe and reliable 3 Ensure the gas tap is in the open position to allow gas to flow Remove the screw from the test point within the appliance and connect a manometer Wi...

Page 30: ...s the meter then TRANSCO BORD GAIS or the propane supplier must be called to adjust the governor Do not use the appliance until the issue is rectified IF THE TEST IS PASSED Disconnect the pressure gau...

Page 31: ...n Aycliffe County Durham DL5 6XN Tel 01325 327221 Web www spiritfires co uk FR920HE LOG SET LAYOUT Review burner and pilot position then add Log 4 Add Log 3 then Log 9 Add Log 13 then add the wool str...

Page 32: ...0 Spirit Fires Limited 4 Beaumont Square Aycliffe Industrial Park Newton Aycliffe County Durham DL5 6XN Tel 01325 327221 Web www spiritfires co uk Add Log 5 then Log 6 Add Log 17 then Log 12 Add Log 1...

Page 33: ...Aycliffe County Durham DL5 6XN Tel 01325 327221 Web www spiritfires co uk Add Log 15 then Log 16 Add Log 11 then Log 10 FINAL LAYOUT Only the logs supplied with the fireplace can be used If a log is d...

Page 34: ...t that all the products of combustion are entering the flue by traversing the perimeter of the fireplace opening or canopy using a smoke generator e g smoke matches If the appliance passes this test t...

Page 35: ...is not fitted in strict accordance with these instructions Spirit Fires cannot be held responsible for any damage caused and reserve the right to charge for any corrective work Warning Fire Guards He...

Page 36: ...not blocked or there is severe down draft occurring If the commissioning procedure is not followed and the fire is left to run with the wrong gas pressure the fire will 1 Fail to light 2 Light for a f...

Page 37: ...on lead is connected If there is gas but pilot does not light Check the pilot gas slot is clear Check the pilot flame is heating the thermocouple replace pilot Check that the thermocouple is working r...

Page 38: ...d or the pilot gap is correct If the problem still exists replace the pilot assembly Burner Flame The flame on this type of appliance is normally directed towards the rear of the enclosure This is nor...

Page 39: ...he error press the power button on the handset and it will return to normal operation If you do not have the error code sheet please call sales on 01325 301020 and one can be emailed to you Remote Con...

Page 40: ...r aeration is as per the manufacturer s instructions That the gas fire burner unit correctly cross lights within 10 seconds A pressure drop test to verify that there are no gas leaks That the electron...

Page 41: ...s must be used when replacing components on this fire Servicing Procedure Turn off the gas fire and allow time for it to cool Remove the vanity cover as shown on page 12 Turn off the gas supply at the...

Page 42: ...omponent List Part Code Type Ga s Marking Per Fire Engineer Parts User Parts AC061 Injector NG 82 600 1 YES NO AC012 Pilot NG 82 650 1 YES NO GC019 Remote Box NG TESC01 1 YES NO GC020 Handset NG FB 86...

Page 43: ...e FR920HE is suitable for Natural Gas only Serial Number Please quote this serial number when calling to discuss your fireplace To register your installation please return the warranty card supplied w...

Page 44: ...Durham DL5 6XN Tel 01325 327221 Web www spiritfires co uk Contents Page 45 Introduction Page 48 Lighting the Fire using the Remote Page 57 Replacing the Batteries Battery Life Page 58 Cleaning Instru...

Page 45: ...n Material Refractory Ceramic Fibres Glass Yarn may be harmful inhaled may be irritating to skin eyes nose and throat When handling avoid inhaling and contact with skin or eyes Use disposable gloves f...

Page 46: ...nce is for use on Natural Gas G20 20mbar only Inlet is via an 8mm gas line to the isolation valve provided with the fire The gas connections must be in accordance with National Regulations If the gas...

Page 47: ...ion the current building regulations Glass The glass front of this fire acts as a dress guard conforming to BS 1945 1997 however a fireguard conforming to BS6539 1997 must be used to protect young chi...

Page 48: ...ecessary Do not try pairing the handset thinking that it is not paired it is more likely the handset is not being pressed correctly If the main burner or pilot light is extinguished during lighting do...

Page 49: ...r on the power button for about 3 seconds A short beep and a flash of the unlock light will happen upon touching When the word pilot appears at the bottom left hand corner of the display immediately r...

Page 50: ...the symbol is not there check o a the batteries in the handset and the fire gas control box are the correct way around o b the batteries are in good condition if in doubt fit a new set of alkaline bat...

Page 51: ...e power button and the fire will switch off NOTE The following operations can be seen on YouTube use your internet browser to visit YouTube page and within YouTube search for TESC GAS CONTROL Setting...

Page 52: ...e day minute of the day and the display in Celsius or Fahrenheit To navigate through the menu set moves to the next parameter and Mode move back to the previous parameter and change the display parame...

Page 53: ...d this will exit the setup menu The control is now ready for use with the Fire Control Advanced settings Menu In the event that you may want to change the other preset settings of the control features...

Page 54: ...ese instructions on a new fire will erase all of the factory settings If you are experiencing difficulty using the handset on a new fire we suggest reading the above instructions again or using the Yo...

Page 55: ...ymbol like a number 7 back to back with a reverse number 7 Then within a minute hold the handset to unlock the keypad a green unlock light will illuminate when the handset has detected your hand The g...

Page 56: ...temperature set in the handset Hold handset so that it unlocks then press and release the mode button several times as necessary until the display has a thermometer symbol flashing at the top of the d...

Page 57: ...will then light within 10 seconds and adjust automatically to the maximum power setting The power of the burner can then be adjusted up and down by pressing the and buttons never press the buttons at...

Page 58: ...ing any deposits from the burner and inside the burner tray On the BS7977 version the debris collection plate at the back needs removal and any debris in the chimney cavity hoovering out before the pl...

Page 59: ...r the burner wiring or connections have been tampered with In order to make a warranty claim you will be required to Supply the serial number of the appliance as shown on the front of this booklet and...

Page 60: ...ton Aycliffe County Durham DL5 6XN T 01325 327 221 F 01325 327 292 www spiritfires co uk sales spiritfires co uk This revision is dated on the 26 01 15 The information supplied in this manual is corre...