10
ASSEMBLY
Assembly
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UNPACKING THE UNIT
1. Using a razor knife (Box Cutter) cut the outside, bottom, edge of box along the dotted Line. Lift Box over the
unit and unpack.
2. Carefully remove all parts from carton and inspect for any damage or missing parts. If damaged parts are found,
or parts are missing, contact your dealer immediately.
3. Locate the hardware package. The hardware is separated into four steps. Remove the tools first. Remove the
hardware for each step as needed to avoid confusion. The numbers in the instructions that are in parenthesis (#)
are the item number from the assembly drawing, for reference.
STEP 1: REAR RAIL ASSEMBLY
1.
Put the 2pcs of 3/8”
×
19
×
1.5T Flat Washers (96) on the 2pcs of 3/8”
×
2-1/4” Hex Head Screws (75) and
hand-tighten them, through the Top of the Rear Stabilizer Tube (Marin Frame), into the Rear Rail
Assembly (2) by using the 13/14 m/m Wrench (124).
2.
Put the 4pcs of 3/8”
×
23
×
2T Curved Washer (104) on the 4pcs of 3/8”
×
3-3/4” Hex Head Screws (77) and
hand-tighten them through the Front of the Rear Stabilizer Tube (Main Frame), into the Rear Rail
Assembly (2) by using 13/14 m/m Wrench (124).
3.
Then install Front Stabilizer Cover (59) with 2pcs of M5
×
12 m/m Button Head Socket Screws (84) by
using the Phillips head Screwdriver (126).
STEP 2: CONSOLE MAST ASSEMBLY
1.
Locate the Console Mast (12) and Console Mast Cover (49) and slide the Cover (49) onto the Mast (12)
as far as it will go. Make sure the Console Mast Cover (49) is facing the correct way.
2.
At the top opening of the Main Frame (1) of the elliptical is a Computer Cable (39). Unravel and
straighten out the Computer Cable (39) and feed it into the bottom of the Console Mast Tube (12) and out
of the top opening.
3.
Install the Console Mast (12) into the receiving bracket in the top of Main Frame (1).
NOTE: there is one bolt already installed in the receiving bracket that will engage with the slot at the
bottom of the Console Mast (12). This needs to be tightened at the end along with the three other console
mast bolts.
4.
Put the 1 pc of 3/8”
×
2T Spring Washer (128) onto the 1 pc of 3/8”
×
2-1/4” Hex Head Screw (75) and the
2pcs of 3/8”
×
23
×
2.0T Curved Washers (104) onto the 2pcs of 3/8”
×
3/4” Hex Head Screws (76). Install,
and hand tighten, the Hex Head Screw (75) through the left side of the receiving bracket into the Console
Mast (12).
NOTE: There is a electrical wire (39) running through the Console Mast Tube (12). Be careful not to
damage or pinch this Computer Cable (39) during this procedure. Damage to the Console (32) could
result. Install, and hand tighten, the 2pcs of 3/8”
×
2/4” Hex Head Screws (76) through the front of the
receiving bracket into the Console Mast (12).
5.
Using the 13/14 m/m Wrench (124) tighten the three bolts, and the fourth bolt, which is preinstalled,
firmly. These bolts should be tightened as much as you possibly can.
6.
Locate the Console 32) and the 4pcs of M5
×
12 m/m Button Head Socket Screws (84) by using the
Phillips Head Screw Driver (126).
7.
There will be three electrical wire connectors at the top opening of the Console Mast (12), two Hand
pulse Cable (44), one Computer Cable (39). Connect these to the mating connectors on the back of the
Console (32). The connectors are keyed so you cannot plug them in the wrong way so do not force them.
8.
Storing the excess wire back into the Console Mast (12), carefully install the Console (32) onto the
mounting plate of Console Mast (12) and secure using the 4pcs of M5
×
12 m/m Button Head Socket
Screws (84).
STEP 3: HANDLE BAR ASSEMBLY
1.
Install the 2pcs of
ψ
25 Wave Washers (102) onto the Handle Bars (10,11) axle.
2.
Slide the Left and Right Handle Bars (10,11) onto the appropriate side of the axle.
3.
Put the 2pcs of 3/8”
×
35
×
1.5T Flat Washers (131) and 2pcs of 3/8”
×
38 Screw Caps (33) onto the 2pcs of
3/8”
×
3/4” Button head Socket Screws (76) and install, and tighten, in the threaded holes in the ends of the
axle.
Summary of Contents for XE850-A27
Page 1: ...Caution read and understand this manual before operating unit...
Page 7: ...6 ASSEMBLY DRAWING Step 1...
Page 8: ...7 ASSEMBLY DRAWING Step 2...
Page 9: ...8 ASSEMBLY DRAWING Step 3...
Page 10: ...9 ASSEMBLY DRAWING Step 4...
Page 26: ...25 OVERVIEW CHART...