Spirit XT175, Service Manual

Page 1: ...SERVICE MANUAL XT175 XT275 XT375 XT475 XT675...

Page 2: ...oller 7 Procedure 8 Replacing wire harness 7 Procedure 9 Replacing drive motor 7 Procedure 10 Replacing incline motor 7 Procedure 11 Controller diagram 8 Procedure 12 Wiring diagram 9 Procedure 13 Eng...

Page 3: ...y procedure 2 3 Look at LED labeled PWM procedure 11 If it lights up when the START button is pressed replace the controller If it does not light when the START button is pressed replace the console 1...

Page 4: ...Check belt to see if it needs to be tracked 2 Take off motor hood to make sure noise is from belt 3 Check belt and deck for damage 4 Clean deck and re lube 1 Check wires around motor for rubbing 2 Rem...

Page 5: ...de Press ENTER 1 3 Adjust wheel size Use UP or DOWN buttons to change Should be set to 2 30 Press ENTER 1 4 Adjust minimum speed Use UP or DOWN buttons to change Should be set to 0 5 Press ENTER 1 5 A...

Page 6: ...The sensor should be adjusted to about 1 16th of an inch from the front roller PROCEDURE 4 Checking treadmill circuit breaker 4 1 The circuit breaker is a small red button between the power cord and...

Page 7: ...off 9 2 Disconnect red and black motor wires from controller 9 3 Loosen tension bolt and remove four motor bolts 9 4 Take off drive belt 9 5 Insert new motor into place 9 6 Put drive belt on 9 7 Put i...

Page 8: ...Motor Connection Down Black wire to inc mtr Com White wire to inc mtr Up Red wire to inc mtr 4 Transformer Connections JK5 Black Black JK6 Blue Blue JK7 Red Red 5 Incline Potentiometer VR 6 Lower Wir...

Page 9: ...PROCEDURE 12 Wiring diagram 9...

Page 10: ...can test the speed Incline Calibration In this mode you can test the incline Factory Settings This mode will allow you to view the Wheel size Max inc Max and Min speed Use the UP and DOWN buttons to s...

Page 11: ...d If you need an order shipped by another method you must pay for shipping CUSTOMER SERVICE Call 800 258 4555 Calling from Store Location Dial 1 to reach the first available technician or select the e...

Page 12: ...xtended warranty period applies to the following components XT675 Commercial Warranty Frame Lifetime Motor 5 Years Parts and Deck 3 Years Labor 1 Year XT475 Home Warranty Frame Motor Deck Lifetime Ele...

Page 13: ...n which 1 Parts required for return are not returned to Spirit within 30 days 2 All paperwork is not completed or returned 3 Spirit confirms that work was not completed Warranty Labor Reimbursement Po...

Page 14: ...be assumed that the part order is for stock We encourage all dealers to stock parts Spirit will always be fair to all dealers on credit for parts Spirit reserves the right to subject parts returns to...

Page 15: ...pair Model Serial Number Owner s Name Owner s Address Selling Dealer Selling Dlr Acct Number Problem Repair Done Phone Number With Area Code Date Sold FACTORY USE ONLY QUANTITY PART NUMBER PART DESCRI...

Page 16: ...XT175 Exploded View 16...

Page 17: ...23 JS 15A 30128L 110V_Incline Motor 022762 24 Controller 000405 25 800mm_Speed Adjustment Switch W Cable Gray Buttons 007033 26 800mm_InclineAdjustment Switch W Cable Gray Buttons 007034 27 HandpulseA...

Page 18: ...22989 59 Lubricant 022271 60 10 x 24 x 3T _Nylon Washer A 023214 61 50 x 13 x 3T _Nylon Washer B 023215 62 1 2 x 1 1 4 _Carriage Bolt 007086 63 1 2 x 1 _Hex Head Screw 023127 64 3 8 x 4 _Hex Head Scre...

Page 19: ...101 Right Handgrip Side Cap 007042 102 3 5 32m m_Self Tapping Screw 000914 106 Clevis Pin X 107 Fastening Bushing X 108 Link Shaft X 109 Shaft Bushing X 110 Fastening Bracket X 111 Link X 112 Dual Ro...

Page 20: ...XT275 Exploded View 20...

Page 21: ...r 2 75hp YC 005019 23 JS15A 30128L 110V_Incline Motor 022762 24 Controller 000405 25 800mm_Speed Adjustment Switch W Cable Gray Buttons 007033 26 800mm_Incline Adjustment Switch W Cable Gray Buttons 0...

Page 22: ...ew 023127 64 3 8 x 4 _Hex Head Screw 030049 65 3 8 x92m m_Hex Head Screw 007132 66 3 8 x 1 _Hex Head Screw 000061 67 5 16 2 3 4 _Button Head Socket Screw 022314 70 3 8 x 2 _Flat Head Socket Screw 0228...

Page 23: ...Bushing X 108 Link Shaft X 109 Shaft Bushing X 110 Fastening Bracket X 111 Link X 112 Dual Rota Spring X 113 ChenChin Rota Spring X 114 Steel Rope Drawspring X 115 Steel Rope 003031 116 Release Lever...

Page 24: ...XT375 Exploded View 24...

Page 25: ...23 1375 x 614 x 25 m m_Running Deck 000491 24 510 x 3110 x 2 5m m _Running Belt 000494 25 38 x 350m m x 3T_Handgrip Foam 007022 26 10 Magnet 000507 27 2 0_Steel Rope Drawspring 010026 28 1 4 _Wire Cla...

Page 26: ...007039 52 29 Speaker Cable X 53 Front Motor Cover 007028 54 Top Motor Cover 007029 55 Top Motor Cover Plate 007030 56 330mm_SpeedAdjustment Switch W Cable 003021 57 330mm_InclineAdjustment Switch W Ca...

Page 27: ...yloc Nut 000080 102 5 16 x 6T_Nyloc Nut 030039 103 M8 x 8T_Nyloc Nut 004064 104 35 x 5 16 x 1 5T_Flat Washer 010099 105 25 x 10 x 1 5T_Flat Washer 007116 106 19 x 10 x 1 5T_Flat Washer 003116 107 5 x...

Page 28: ...ew 007128 139 8 x 23 x 1 5T_Flat Washer 007129 140 8 x 23 x 1 5T_Curved Washer 007130 141 Combination M5 Allen Wrench Phillips Head Screw Driver 000072 142 AllenWrench 144 3 5x 6m m_Self Tapping Screw...

Page 29: ...XT475 Exploded View 29...

Page 30: ...694 22 60 530L_Rear Roller 022753 23 1425 x 614 x 25 m mRunning Deck 000440 24 510 x 3210 x 3 5m m_Running Belt 022982 25 38 x 350m m x 3T_Handgrip Foam 007022 26 Magnet 000507 27 2 0_Steel Rope Draws...

Page 31: ...plifier 007040 52 28 Speaker w Cable Assy 007039 52 29 Speaker cable X 53 Front Motor Cover 007028 54 Top Motor Cover 007029 55 Top Motor Cover Plate 007030 56 330mm_SpeedAdjustment Switch W Cable 007...

Page 32: ...6 x 42 m m_Button Head Socket Screw 007115 100 1 2 x 8T_Nyloc Nut 023102 101 3 8 x 7T_Nyloc Nut 000080 102 5 16 x 6T_Nyloc Nut 030039 103 M8 x 8T_Nyloc Nut 004064 104 35 x 5 16 x 1 5T_Flat Washer 0100...

Page 33: ...Socket Screw 007127 138 5 16 x 15m m_Button Head Socket Screw 007128 139 8 x 23 x 1 5T_Flat Washer 007129 140 8 x 23 x 1 5T_Curved Washer 007130 141 Combination M5 Allen Wrench Phillips Head Screw Dr...

Page 34: ...XT675 Exploded View 34...

Page 35: ...ensor W Cable 022561 24 Breaker 022448 25 Power Socket 022658 26 On Off Switch 022476 27 Power Cord 022812 28 100mm_Connecting Wires Black 000321 29 150mm_Connecting Wires White 003037 30 150mm_Connec...

Page 36: ...Side Cap RL 007148 55 Right Handgrip Side Cap RR 007013 56 25x50_Square End Cap 000630 58 24 x 10 x 3T_Nylon Washer A 023214 59 50 x 13 x 3T_Nylon Washer B 023215 60 Foot Pad 022713 61 Rear Adjustment...

Page 37: ...on Head Socket Screw 000086 105 5 16 x 2 3 4 _Hex Head Screw 007143 106 5 16 x 1 1 2 _Button Head Socket Screw 000064 107 3 5 x 40m m_Self Tapping Screw 000462 108 3 8 x 2T_Split Washer 000053 109 8 x...