Spirit Z100-A81, Service Manual

Page 1: ...Z Z1 10 00 0 A A8 81 1 C CE E T Tr re ea ad dm mi il ll l S Se er rv vi ic ce e M Ma an nu ua al l...

Page 2: ...WARNING ALWAYS UNPLUG THE TREADMILL FROM THE ELECTRICAL OUTLET BEFORE SERVICING THE UNIT...

Page 3: ...eadmill components 4 B GENERAL INFORMATION 5 1 Console 5 2 Main controller 5 3 Treadmill motor 5 Operation 7 A WINDOW DISPLAY MODE 7 1 OFF Mode 7 2 READY Mode 7 3 SLEEP Mode 7 4 RUN Mode 7 B FUNCTION...

Page 4: ...on nt te en nt ts s 2 2 1 General 14 2 Troubleshooting Matrix 15 Diagrams and Schematics 20 APPENDIX A 25 1 TREADBELT ADJUSTMENT 25 APPENDIX B 27 1 TREADMILL LUBRICATION 27 APPENDIX C 28 1 RESET SWITC...

Page 5: ...ayout 20 Figure 3 Mechanical Layout 21 Figure 4 Main Controller information voltages 22 Figure 5 Function JK1 connector on Main Controller 22 Figure 6 Wiring Diagram 23 Figure 7 Schematic Diagram 24 F...

Page 6: ...A81CE TREADMILL COMPONENTS a Safety key Magnetic key fits in the Console to activate all functions b Console Interface that controls all functions of the treadmill c Main controller A circuit board th...

Page 7: ...ent of a workout 2 MAIN CONTROLLER a Contains power supply and control circuits 3 TREADMILL MOTOR a Variable speed reversing 0 180 volt DC motor b Has three wires red black and green If there is DC vo...

Page 8: ...S Se er rv vi ic ce e M Ma an nu ua al l D De es sc cr ri ip pt ti io on n D De es sc cr ri ip pt ti io on n 6 6 Figure 1 Operational Flowchart...

Page 9: ...un a circle each second b TIME DISTANCE and CALORIES Values will all be saved when RUN Mode enters READY Mode c In READY Mode if user doesn t press any button for 30 minutes it will automatically turn...

Page 10: ...8 8 a In RUN Mode press the STOP button and remove the SAFETY KEY will cause the treadmill stop instantly and enter OFF Mode b Display will automatically shift every 5 seconds c Press Display button...

Page 11: ...sets the time then timer is COUNT DOWN b DISPLAY range is 0 00 to 99 59 c WORK range is 0 00 to 99 59 d COUNT DOWN setup range is 10 00 to 99 59 e When TIME is set the count will go to zero f In RUN M...

Page 12: ...e value of distance and entering RUN Mode again that value will continue count up time 5 PULSE a In RUN Mode DISPLAY range is 0 to 999 b WORK range is 40 to 240 c If the treadmill doesn t have a signa...

Page 13: ...ss the Stop button once pause is executed If press Stop button a second time the program will end and a workout summary will be displayed If press Stop button a third time the console will return to t...

Page 14: ...R1 buttons above mentioned buttons are non functional b START button press START button to stop and enter READY Mode c DISPLAY button press DISPLAY button to select displaying mode and the LED will be...

Page 15: ...l display 2 5 preset value Dot Matrix will display ADJUST WHEEL SIZE THEN PRESS NETER then adjust the value from 1 5 to 3 5 f Set Min speed Press NETER button to set the minimum speed that will displa...

Page 16: ...ING WARNING ALWAYS UNPLUG THE TREADMILL FROM THE ELECTRICAL OUTLET BEFORE SERVICING THE UNIT 1 GENERAL a Do a visual check of all wiring and connections looking for chafed wires or lose connections b...

Page 17: ...r cord into outlet Plug the power cord into unit Check the voltage of outlet Replace power cord Replace power cord Check the wire if came away connect it again Press the small red button to come back...

Page 18: ...ch or console Remove magnetic component beside safe key When press START treadmill don t start 1 Motor M or M wire didn t connect into right position 2 Controller was broken No power to motor 3 Motor...

Page 19: ...uter cables were broken that got damage 5 Motor belt was cut off 6 Controller was broken 7 Motor was broken 8 Console was broken Turn off power and reset the treadmill Plug wires again Plug the wire a...

Page 20: ...l for unusual speed 1 The distance is too long between speed sensor cable and magnet 2 Sensor cable was broken 3 Computer of 9PIN didn t connect in right position 4 Computer cable of 9PIN was broken 5...

Page 21: ...e wires Tread belt does not run in center 1 Tread belt tension not even across tread belt See treadbelt adjustment see Appendix A Tread belt hesitates while being stepped on 1 Insufficient lubricant o...

Page 22: ...ic ce e M Ma an nu ua al l D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s 2 20 0 DIAGRAMS AND SCHEMATICS Figure 2 C...

Page 23: ...Ma an nu ua al l D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s 2 21 1 Front Cover Controller Choke and Filter Fig...

Page 24: ...l D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s 2 22 2 Figure 4 Main Controller information voltages Figure 5 Fun...

Page 25: ...reen with yellow CONNECTOR CONNECTOR PLUG AC2 120V Incline Motor JK2 Incline VR White Wire Black Wire Red Wire JK3 Incline VR DOWN 120V COM NEUTRAL UP 120V M 0 110V AC1 120V Z100CE TREADMILL CIRCUIT D...

Page 26: ...e er rv vi ic ce e M Ma an nu ua al l D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s 2 24 4 Figure 7 Schematic Diag...

Page 27: ...slips The treadbelt is too loose Tighten both rear roller adjusting bolts 1 4 turn clockwise using allen wrench 1 4 TURN Figure 9 If tread belt shifts too far to the Right a Set the treadmill speed t...

Page 28: ...5 6 km b Tighten the left adjusting bolt a 1 4 turn clockwise using allen wrench c Wait 15 seconds if no change turn the right adjusting bolt a 1 4 turn counter clockwise using allen wrench e Repeat s...

Page 29: ...equired If the surface is dry to the touch apply one packet of lubricant HOW TO APPLY LUBRICANT 1 Lift one side of treadbelt 2 Pour one half of the lubricant bottle under the center of the treadbelt o...

Page 30: ...C 2 28 8 APPENDIX C Figure 11 Resetting Reset switch 1 RESET SWITCH RESETTING a If the red button of reset switch is tripped it will protrude out from the face of the switch b Press in the red button...

Page 31: ...Fuse replacement 1 FUSE REPLACEMENT If your treadmill loses power or will not start check the fuse located on the motor controller DANGER Turn the power switch off and unplug the treadmill to reduce t...

Page 32: ...distance the speed sensor and magnet may be misaligned Follow these steps to check and realign Remove the motor cover Check the spacing and alignment between the magnet on the right side of the front...