Spirit Z700-A82, Service Manual

Page 1: ...Z Z7 70 00 0 A A8 82 2 1 12 20 0V V T Tr re ea ad dm mi il ll l S Se er rv vi ic ce e M Ma an nu ua al l...

Page 2: ...WARNING ALWAYS UNPLUG THE TREADMILL FROM THE ELECTRICAL OUTLET BEFORE SERVICING THE UNIT...

Page 3: ...z700 A82 Treadmill components 4 B GENERAL INFORMATION 5 1 Console 5 2 Main controller 5 3 Treadmill motor 5 Operation 7 A WINDOW DISPLAY MODE 7 1 OFF Mode 7 2 READY Mode 7 3 SLEEP Mode 7 4 RUN Mode 7...

Page 4: ...f C Co on nt te en nt ts s 2 2 2 Troubleshooting Matrix 15 Diagrams and Schematics 20 APPENDIX A 25 1 TREADBELT ADJUSTMENT 25 APPENDIX B 27 1 TREADMILL LUBRICATION 27 APPENDIX C 28 1 RESET SWITCH RESE...

Page 5: ...ayout 20 Figure 3 Mechanical Layout 21 Figure 4 Main Controller information voltages 21 Figure 5 Function JK1 connector on Main Controller 22 Figure 6 Wiring Diagram 23 Figure 7 Schematic Diagram 24 F...

Page 6: ...0 A82 TREADMILL COMPONENTS a Safety key Magnetic key fits in the Console to activate all functions b Console Interface that controls all functions of the treadmill c Main controller A circuit board th...

Page 7: ...ment of a workout 2 MAIN CONTROLLER a Contains power supply and control circuits 3 TREADMILL MOTOR a Variable speed reversing 0 90 volt DC motor b Has three wires red black and green If there is DC vo...

Page 8: ...S Se er rv vi ic ce e M Ma an nu ua al l D De es sc cr ri ip pt ti io on n D De es sc cr ri ip pt ti io on n 6 6 Figure 1 Operational Flowchart...

Page 9: ...un a circle each second b TIME DISTANCE and CALORIES Values will all be saved when RUN Mode enters READY Mode c In READY Mode if user doesn t press any button for 30 minutes it will automatically turn...

Page 10: ...le B FUNCTION 1 SPEED a In RUN Mode DISPLAY range is 0 0 to 99 9 km b WORK range is 1 to 18 km c Press FAST or SLOW to adjust speed each increment and decrement is 0 1mph km 2 TIME a In RUN Mode TIME...

Page 11: ...e will count up again 4 CALORIES a In RUN Mode CALORIES preset is COUNT UP b DISPLAY range is 0 0 to 999 c WORK range is 0 0 to 999 d In RUN Mode press the START button to save value of distance and e...

Page 12: ...m preset value in PROGRAM c When press the Stop button once pause is executed If press Stop button a second time the program will end and a workout summary will be displayed If press Stop button a thi...

Page 13: ...LL FATBURN CARDIO STRENGTH INTERVAL USE1 USE2 HR1 buttons above mentioned buttons are non functional b START button press START button to stop and enter READY Mode Which nearby Dot Matrix window c DIS...

Page 14: ...CTORY SETTING PRESS NETER in MESSAGE window d Km Mile Mode Press NETER to choose the unit mode and in Dot Matrix will display UNIT ENGLISH press FAST button to change to Mile which will display UNIT M...

Page 15: ...at ti io on n 1 13 3 h Set Max elevation In TIME window displays MAX ELEVATION and in Dot Matrix window displays ADJUST MAX ELEVATION THEN PRESS START TO CALIBRATION i Press FAST SLOW buttons to adjus...

Page 16: ...ING WARNING ALWAYS UNPLUG THE TREADMILL FROM THE ELECTRICAL OUTLET BEFORE SERVICING THE UNIT 1 GENERAL a Do a visual check of all wiring and connections looking for chafed wires or lose connections b...

Page 17: ...tlet Plug the power cord into unit Check the voltage of outlet Replace power cord Replace power cord Check the wire if came away connect it again Press the small red button to come back original statu...

Page 18: ...t connect into right position 2 Controller was broken No power to motor 3 Motor was broken Please check and plug again Replace controller or IGBT G30N60 and add the Silicone Heat Sink Paste suitably R...

Page 19: ...was cut off 6 Controller was broken 7 Motor was broken 8 Console was broken Turn off power and reset the treadmill Plug wires again Plug the wire again on controller connector and console Replace the...

Page 20: ...ce is too long between speed sensor cable and magnet 2 Sensor cable was broken 3 Computer of 12PIN didn t connect in right position 4 Computer cable of 12PIN was broken 5 Console was broken Adjust the...

Page 21: ...elt does not run in center 1 Tread belt tension not even across tread belt See treadbelt adjustment see Appendix A Tread belt hesitates while being stepped on 1 Insufficient lubricant on tread belt Se...

Page 22: ...ic ce e M Ma an nu ua al l D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s 2 20 0 DIAGRAMS AND SCHEMATICS Figure 2 C...

Page 23: ...an nu ua al l D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s 2 21 1 Figure 3 Mechanical Layout Figure 4 Main Contr...

Page 24: ...c ce e M Ma an nu ua al l D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s 2 22 2 Figure 5 Function JK1 connector on...

Page 25: ...N FAST VCC GNP SLOW VR1 SPD VR3 VR2 SPD UP JK1 12 11 10 9 8 7 6 5 4 3 2 1 AC1 0 120V M 0 110V Z700 120V TREADMILL CIRCUIT DIAGRAM UP 0 120V COM NEUTRAL DOWN 0 120V JK3 Incline VR Red Wire Black Wire W...

Page 26: ...e er rv vi ic ce e M Ma an nu ua al l D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s 2 24 4 Figure 7 Schematic Diag...

Page 27: ...slips The treadbelt is too loose Tighten both rear roller adjusting bolts 1 4 turn clockwise using allen wrench 1 4 TURN Figure 9 If tread belt shifts too far to the Right a Set the treadmill speed t...

Page 28: ...5 6 km b Tighten the left adjusting bolt a 1 4 turn clockwise using allen wrench c Wait 15 seconds if no change turn the right adjusting bolt a 1 4 turn counter clockwise using allen wrench e Repeat s...

Page 29: ...equired If the surface is dry to the touch apply one packet of lubricant HOW TO APPLY LUBRICANT 1 Lift one side of treadbelt 2 Pour one half of the lubricant bottle under the center of the treadbelt o...

Page 30: ...C 2 28 8 APPENDIX C Figure 11 Resetting Reset switch 1 RESET SWITCH RESETTING a If the red button of reset switch is tripped it will protrude out from the face of the switch b Press in the red button...

Page 31: ...Fuse replacement 1 FUSE REPLACEMENT If your treadmill loses power or will not start check the fuse located on the motor controller DANGER Turn the power switch off and unplug the treadmill to reduce t...

Page 32: ...distance the speed sensor and magnet may be misaligned Follow these steps to check and realign Remove the motor cover Check the spacing and alignment between the magnet on the right side of the front...