Spitznas 2 1330 0010, Operation And Maintenance Manual

Page 1: ... 42555 Velbert Tel 49 0 2052 605 0 Fax 49 0 2052 605 29 www spitznas de Compiled 27 01 10 213300010_30_en_Version_02 doc Page 1 of 25 PNEUMATIC MAGNETIC DRILLING MACHINE Type 2 1330 0010 0030 Tech Doc No 201 Illustration can differ from the original Operation and Maintenance Manual ...

Page 2: ...re determined by Degree of air purity Lubrication and maintenance Blow the air hose clear before connecting it to the machine Install dirt and water separator upstream of the machine if it is not possible to prevent the formation of rust and water condensation in the air distribution lines Use always acid and resin free SAE 5 W to SAE 10 W oil Thick flowing oil will clog the vanes and affect the s...

Page 3: ...y are for your protection Regular maintenance is essential check nuts screws etc for tightness Check air line for damage Make sure the unit is lubricated Never use blunt cutters Wear goggles and gloves Secure the unit with the safety chain before drilling Always disconnect air when changing cutters or working on the machine Remove rings watches ties etc that could tangle in the moving parts Keep t...

Page 4: ...it and around the workpiece or other suitable anchor point take up any slack in the chain and clip the hook through a convenient link in the free end of the chain 6 Check the air connection with a suitable supply 6 bar 90PSI 64 SCFM 1 8 m3 min 7 Connect the free end of the lubrication hose to the adapter of the motor DRILLING 1 Activate the magnet using the control lever 2 Check magnet is holding ...

Page 5: ...5 SPECIFICATIONS Hole capacity with annular drills 2 1 16 2 1 16 depth 52 mm 52 mm depth Hole capacity with twist drills 3 16 to 5 to 13 mm Arbor size Weldonshaft 19 mm Weldonschaft Air motor 1 6 H P 1200 W Free speed Load speed 400 RPM 200 RPM 400 1 min 200 1 min Magnet force 1600 lbs 8000 N Air consumption 64 CFM 1 8 m3 min Operating pressure 90 PSI 6 bar Air connection G 3 8 Female R 3 8 Weight...

Page 6: ...perfections flush to surface Cutter skips out of center punchmark at initiation of cut Magnetic base is not holding effectively Too much feed pressure at start of cut Cutter is dull worn chipped or incorrectly sharpened Poor center punchmark Pilot not centered in center punchmark Worn or bent pilot Loose bolts on main casting or loose slideway adjusting setscrews See above Light pressure until a g...

Page 7: ...el swarf or dirt under cutter Incorrectly resharpened or worn cutter Cutter skipping Slideway needs adjustment Cutter not attached tightly to arbor Insufficient use of cutting oil or unsuitable type of oil Remove cutter clean thoroughly and replace Resharpen or replace See above Adjust Retighten Excessive cutter wear See above Incorrectly resharpened cutter Insufficient or spasmodic cutting pressu...

Page 8: ...and Drawing Number 2 1330 0010 Pneumatic Magnetic Drilling Machine Item Qty Description Part and Drawing No Remarks 1 Drive motor 2 1330 1000 see extra list 1 Valve Assy 2 1330 3000 see extra list 1 Housing Assy 2 1330 6000 see extra list 1 Magnet Assy 2 1330 8000 see extra list 1 Pressure sprayer 9 4002 0020 1 Connection hose 9 3602 0650 1 Safety chain Assy 9 4902 0120 2 Straigbht screw fitting 9...

Page 9: ... 2052 605 0 Fax 49 0 2052 605 29 www spitznas de Compiled 27 01 10 213300010_30_en_Version_02 doc Page 9 of 25 Spare Parts List Description Part and Drawing Number 2 1330 0030 Pneumatic Magnetic Drilling Machine Item Qty Description Part and Drawing No Remarks 1 Magnetic Drilling Machine 2 1330 0010 see extra list 1 Extended rack 2 1330 9000 see extra list ...

Page 10: ...1 1001 1080 108 2 Cylinder bushing 5 6050 1020 109 2 Tensioning pin 9 1630 1060 110 2 Rotor 2 1330 1030 111 10 Vane 3 7666 1050 2 End plate Assy 7 1403 1930 item 112 115 112 1 End plate 7 1403 1100 113 1 Grooved ball bearing 9 1001 0460 114 1 Snap ring 9 1703 0350 115 1 Spacer 1 3801 1080 116 2 Cover 2 1330 1150 117 2 O Ring 9 1901 2380 118 1 Motor housing cover 2 1330 1130 119 1 Shaft sealing rin...

Page 11: ...03 0450 143 1 Snap ring 9 1703 0130 1 Exhaust shaft Assy 2 1330 7920 Item 144 145 and 150 151 144 1 Exhaust shaft 2 1330 7020 145 2 Threaded pin 9 1140 5010 146 1 Feather key 9 1501 4060 147 1 Spur wheel 2 1330 4240 148 1 Snap ring 9 1702 0120 149 5 Fillister head screw 9 1110 3090 150 1 Pressure piece 2 1330 7080 151 1 Pressure spring 9 1803 4180 152 1 Cylinder pin 9 1619 0150 153 1 Feather key 9...

Page 12: ... a b r i k G m b H Spitznas Maschinenfabrik GmbH Fellerstr 4 D 42555 Velbert Tel 49 0 2052 605 0 Fax 49 0 2052 605 29 www spitznas de Compiled 27 01 10 213300010_30_en_Version_02 doc Page 12 of 25 Spare Parts List Description Part and Drawing Number 2 1330 1000 Drive Motor ...

Page 13: ...0 303 1 Locking cover 2 1330 3120 304 1 Valve piston 2 1330 3020 305 1 Adjusting piston Assy 2 1330 3990 306 1 Pressure plate 2 1330 3070 308 1 Pressure piston 2 1330 3080 309 1 Spiral pin 9 1642 0040 310 2 Steel ball 9 1017 0200 311 2 Pressure spring 9 1803 4320 312 2 Threaded pin 9 1140 4030 313 1 O Ring 9 1901 3180 314 2 Adjusting screw 9 1147 4010 315 6 O Ring 9 1901 3020 316 2 Plug nipple 9 2...

Page 14: ...f a b r i k G m b H Spitznas Maschinenfabrik GmbH Fellerstr 4 D 42555 Velbert Tel 49 0 2052 605 0 Fax 49 0 2052 605 29 www spitznas de Compiled 27 01 10 213300010_30_en_Version_02 doc Page 14 of 25 Spare Parts List Description Part and Drawing Number 2 1330 3000 Valve Assy ...

Page 15: ... 2 1330 6100 610 3 Handle 9 3902 0360 611 1 Pneumatic hose Assy 9 3606 0350 612 1 Hose 9 3602 0630 613 1 Threaded pin 9 1146 2040 614 1 1 Hose 9 3602 0680 614 2 1 Hose 9 3602 0620 616 4 Fillister head screw 9 1110 3100 617 1 Tensioning sleeve 9 1630 0590 618 2 Bearing bushing 9 1029 0720 619 2 Adjusting washer 0 3 9 3331 1550 619 2 Adjusting washer0 1 9 3331 1560 620 1 Fillister head screw 9 1110 ...

Page 16: ...052 605 0 Fax 49 0 2052 605 29 www spitznas de Compiled 27 01 10 213300010_30_en_Version_02 doc Page 16 of 25 Spare Parts List Description Part and Drawing Number 2 1330 6000 Housing Assy Item Qty Description Part and Dratwing No Remarks 634 1 Adjusting screw 9 1147 4050 635 1 Reducing piece 2 1330 6110 636 1 Cover 2 1330 9360 637 2 Locking screw 9 1171 9230 ...

Page 17: ... a b r i k G m b H Spitznas Maschinenfabrik GmbH Fellerstr 4 D 42555 Velbert Tel 49 0 2052 605 0 Fax 49 0 2052 605 29 www spitznas de Compiled 27 01 10 213300010_30_en_Version_02 doc Page 17 of 25 Spare Parts List Description Part and Drawing Number 2 1330 6000 Housing Assy ...

Page 18: ...01 10 213300010_30_en_Version_02 doc Page 18 of 25 Spare Parts List Description Part and Drawing Number 2 1330 8000 Magnet Assy Item Qty Description Part and Dratwing No Remarks 801 1 Magnet housing Assy 2 1330 8980 802 1 Magnet insert kpl 2 1330 8990 803 1 Piston 2 1330 2130 804 1 Sealing ring 2 1330 2120 805 1 Quad Ring 9 1913 0030 806 1 Rack sealing 9 1911 0620 807 1 O Ring 9 1901 2430 808 1 Sn...

Page 19: ... a b r i k G m b H Spitznas Maschinenfabrik GmbH Fellerstr 4 D 42555 Velbert Tel 49 0 2052 605 0 Fax 49 0 2052 605 29 www spitznas de Compiled 27 01 10 213300010_30_en_Version_02 doc Page 19 of 25 Spare Parts List Description Part and Drawing Number 2 1330 8000 Magnet Assy ...

Page 20: ... 605 0 Fax 49 0 2052 605 29 www spitznas de Compiled 27 01 10 213300010_30_en_Version_02 doc Page 20 of 25 Spare Parts List Description Part and Drawing Number 2 1330 9000 Extended Rack Item Qty Description Part and Dratwing No Remarks 1 1 Prism 2 1330 6120 2 1 Shim 2 1330 6130 3 3 Fillister head screw 9 1112 4010 4 1 Clamp bolt 9 3902 0370 5 1 Hose 9 3606 0360 ...

Page 21: ...a b r i k G m b H Spitznas Maschinenfabrik GmbH Fellerstr 4 D 42555 Velbert Tel 49 0 2052 605 0 Fax 49 0 2052 605 29 www spitznas de Compiled 27 01 10 213300010_30_en_Version_02 doc Page 21 of 25 Spare Parts List Description Part and Drawing Number 2 1330 9000 Extended rack ...

Page 22: ...ne 2 1330 0010 0030 M a s c h i n e n f a b r i k G m b H Spitznas Maschinenfabrik GmbH Fellerstr 4 D 42555 Velbert Tel 49 0 2052 605 0 Fax 49 0 2052 605 29 www spitznas de Compiled 27 01 10 213300010_30_en_Version_02 doc Page 22 of 25 ...

Page 23: ...ne 2 1330 0010 0030 M a s c h i n e n f a b r i k G m b H Spitznas Maschinenfabrik GmbH Fellerstr 4 D 42555 Velbert Tel 49 0 2052 605 0 Fax 49 0 2052 605 29 www spitznas de Compiled 27 01 10 213300010_30_en_Version_02 doc Page 23 of 25 ...

Page 24: ...Pneumatic Magnetic Drill Model 2 1330 0010 complies with the provisions of the European Union Machine Directive 2006 42 EC and 94 9 EC Atex 95 group II category 2 G c T6 and conforms to the following standards or standardized documents DIN EN ISO 12100 DIN 24063 DIN EN 1127 DIN EN 13463 According to section 8 1 ii of the directive 94 9 EC technical documentation is deposited under reference No 968...

Page 25: ...Pneumatic Magnetic Drill Model 2 1330 0030 complies with the provisions of the European Union Machine Directive 2006 42 EC and 94 9 EC Atex 95 group II category 2 G c T6 and conforms to the following standards or standardized documents DIN EN ISO 12100 DIN 24063 DIN EN 1127 DIN EN 13463 According to section 8 1 ii of the directive 94 9 EC technical documentation is deposited under reference No 968...