Sportwerks Chaos, Assembly And Tuning Manual

Page 1: ...ing Manual Scale 1 16 Overall Length 10 2 260mm Width 7 08 180mm Height 3 7 95mm Wheelbase 6 7 172mm Engine 05 cu in w recoil starter Clutch 3 shoe centrifugal type Fuel Tank Capacity 1 3 oz 40cc 1 16 Scale Ready To Run 4WD Nitro Buggy ...

Page 2: ...any product determined by Horizon Hobby Inc to be defective In the event of a defect these are your exclusive remedies This warranty does not cover cosmetic damage or damage due to acts of God accident misuse abuse negligence commercial use or modification of or to any part of the product This warranty does not cover damage due to improper installation operation maintenance or attempted repair by ...

Page 3: ...at provides tracking and insurance for lost or damaged parcels as Horizon Hobby Inc is not responsible for merchandise until it arrives and is accepted at our facility Include your complete name address phone number where you can be reached during business days RMA number and a brief summary of the problem Be sure your name address and RMA number are clearly written on the shipping carton Warranty...

Page 4: ...rewdriver Side cutters Threadlock CA glue Silicone based differential grease 8 AA Alkaline batteries for Transmitter 4 AAA Alkaline batteries for Receiver Glow igniter Fuel bottle Car fuel recommend Blue Thunder 30 Gallon DYN2230 or Quart DYN2330 Items Required for Maintenance and Operation of your Chaos ...

Page 5: ...sert the tube into the mount located on the back of the radio box see Page 21 for details of antenna mount location Note Do not cut or shorten the receiver antenna as this may cause the radio system to malfunction 4 Install the transmitter antenna by inserting it through hole in the top of the transmitter and pushing gently until it stops against the internal mounting base Gently screw in the ante...

Page 6: ...ction in which the steering operates Throttle Servo Reversing Switch Reverses the direction in which the throttle and brakes operate Transmitter On Off Switch Turns the radio on and off Transmitter Crystal Determines the frequency on which the radio transmits Charging Jack For use when optional rechargeable batteries are installed in the transmitter IMPORTANT Always turn on the transmitter first b...

Page 7: ...ottle is properly set to idle 4 Attach the glow igniter to the glow plug 5 Pull the recoil starter in short bursts extending the starter rope NO MORE THAN 12 Remember this is a small model engine not a lawnmower If the engine fails to start after a few attempts place your finger over the exhaust pipe and pull the recoil starter while watching to make sure that fuel is flowing to the carburetor ...

Page 8: ...er or racetrack Experienced modelers are usually very willing to help new people in our hobby 4 The engine idle speed can be set using the small Phillips head screw located opposite the high speed needle valve on the carburetor body Note We have found in our testing that removing the pressure line from the tuned pipe can sometimes improve idle and bottom end throttle response To experiment with th...

Page 9: ...2mm x 8mm x 4 Flat Head FH Machine Screw 2 6mm x 8 mm x 4 Ball Bearing 12mm x 8mm x 3 5mm SWK4138 SWK4030 SWK4132 SWK4014 SWK4012 SWK4010 SWK4132 SWK4138 Tighten differential case screws in the indicated order Fill the differential with silicone grease up to but not covering the bevel gear crosspiece 1 4 3 2 SWK4030 ...

Page 10: ...d Hardware x 4 Flat Head FH Machine Screw 2mm x 8mm x 2 Flat Head FH Machine Screw 2 6mm x 8mm x 2 Ball Bearing 12mm x 8mm x 3 5mm SWK4138 SWK4030 SWK4098 SWK4132 SWK4012 SWK4010 SWK4132 SWK4030 SWK4138 Hint A little drop of oil on the ball bearings will improve performance ...

Page 11: ...ad Self tapping Screw 2 6mm x 10mm x 1 E Clip x 1 3mm Setscrew SWK4102 Make certain to have the brake disk setting between the pads prior to inserting the center differential or you can remove the center differential drive cup and re install after the brake disk and pads are aligned SWK4096 SWK4104 SWK4102 SWK4108 SWK4110 SWK4112 SWK4106 SWK4044 SWK4114 ...

Page 12: ...12 Chaos www sportwerksRC com Attaching Center Differential to the Chassis Required Hardware x 4 Flat Head FH Self tapping Screw 2 6mm x 8mm SWK4070 SWK4138 ...

Page 13: ...Head FH Self tapping Screw 2 6mm x 8mm x 10 Round Head Self tapping Screw 2 6mm x 8mm x 4 Ball Bearing 10mm x 6mm x 4mm SWK4032 SWK4026 SWK4044 SWK4042 SWK4094 SWK4044 SWK4042 SWK4128 SWK4030 SWK4134 SWK4028 SWK4018 SWK4134 SWK4014 When performing maintenance don t forget to reinstall the drive cup screw Repeat step two times for front and rear assemblies ...

Page 14: ...mm x 3 5mm SWK4040 SWK4130 SWK4038 SWK4066 SWK4036 SWK4132 SWK4044 Do NOT overtighten the kingpin screws in the steering blocks The steering blocks must be free to rotate or the steering servo will be damaged Do NOT overtighten the kingpin screws in the steering blocks The steering blocks must be free to rotate or the steering servo will be damaged Repeat step two times for front and rear assembli...

Page 15: ...Chaos 15 www sportwerksRC com Front Suspension and Steering Detail SWK4046 SWK4074 SWK4046 SWK4074 SWK4044 SWK4072 SWK4072 SWK4080 ...

Page 16: ...ail Required Hardware x 8 Round Head Self tapping Screw 2 6mm x 15mm SWK4046 SWK4068 SWK4084 SWK4084 Two different wing angles can be used depending on track conditions Simply choose the alternate set of mounting holes where the wing mounts attach to the brace ...

Page 17: ...com Shock Assembly Detail SWK4048 SWK4058 SWK4060 SWK4052 SWK4062 SWK4052 SWK4054 SWK4050 SWK4056 SWK4056 SWK4057 Put a little drop of shock oil on the shock shaft before installation Check the oil level in the shocks regularly ...

Page 18: ...e sure that the clutch shoes are mounted properly The clutch rotates counter clockwise when viewed from the front so make certain that the leading end of the shoe is mounted on the clutch pin SWK4136 SWK4090 Clutch Bearing SWK4088 Clutch Spring Clutch Shoes SWK4140 ...

Page 19: ...Chaos 19 www sportwerksRC com Main Chassis Assembly Detail Required Hardware x 10 Flat Head FH Self tapping Screw 2 6mm x 8mm SWK4138 ...

Page 20: ...20 Chaos www sportwerksRC com Radio Installation Detail Required Hardware x 10 Round Head Self tapping Screw 2 6mm x 15mm SWK4004 SWK4118 SWK4076 SWK4078 SWK4118 SWK4118 Receiver SWK4003 ...

Page 21: ...Chaos 21 www sportwerksRC com Radio Installation Detail Required Hardware x 11 Flat Head FH Self tapping Screw 2 6mm x 8mm Antenna Tube Support SWK4034 SWK4142 ...

Page 22: ...www sportwerksRC com Center Differential and Brake Assembly Detail Required Hardware x 1 Flat Head FH Screw 3mm x 8mm x 1 3mm Nylon Locknut x 2 Flat Head FH Self tapping Screw 2 6mm x 8mm SWK4150 SWK4116 SWK4126 ...

Page 23: ...erential Case and Suspension Assembly Detail Required Hardware x 4 Machine Screw 3mm x 10mm x 4 Socket Head Cap Screw 3mm x 10mm SWK4200 SWK4152 SWK4114 SWK4122 SWK4124 SWK4092 SWK4120 SWK4152 SWK4152 SWK4154 SWK4152 Air Filter Assembly ...

Page 24: ...d Wing SWK4022 Optional slick tires available SWK4024 White Dish Wheels SWK4020 Optional wheels available SWK4021 Yellow dish wheels SWK4023 White 7 spoke wheels SWK4025 Yellow 7 spoke wheels SWK4082 Optional yellow wing available SWK4083 SWK4144 ...

Page 25: ...erksRC com SWK4218 SWK4214 SWK4224 SWK4226 SWK4250 SWK4246 SWK4232 SWK4210 SWK4220 SWK4222 SWK4215 SWK4212 SWK4216 SWK4240 SWK4244 SWK4238 SWK4252 SWK4230 SWK4236 SWK4248 SWK4234 Sportwerks 0 5 cu in Engine Detail SWK4228 ...

Page 26: ...in Body 05 SWK4252 Crankcase w Bearings 05 Vehicle Parts Listing Stock Number Description SWK4003 Servo Arms 2 SWK4004 Mini Servo SWK4005 Servo Gear Set SWK4006 Chaos Body Clear w Stickers SWK4009 Sticker Sheet SWK4010 Differential Case 2 SWK4012 Diff Bevel Gear Set SWK4014 Diff Crown Pinion Gear Set SWK4016 Tire Foam Insert 4 SWK4018 Fr R Diff Bulkhead Set SWK4020 Dish Wheels White 4 SWK4021 Dish...

Page 27: ...am w Screw SWK4110 Brake Pads 2 w Hardware SWK4112 Brake Actuator Arm Vehicle Parts Listing Stock Number Description SWK4114 Throttle Bellcrank Set SWK4116 Fuel Tank SWK4118 Radio Box Set SWK4120 Tuned Pipe SWK4122 Exhaust Manifold SWK4124 Exhaust Manifold Coupler SWK4126 Tuned Pipe Mount Wire SWK4128 Inner Hinge Pins 2 SWK4130 BB 4 x 8mm 4 SWK4132 BB 12x8x3 5mm Wheel Diff 4 SWK4134 BB 10x6x4mm Di...

Page 28: ... 2006 Horizon Hobby Inc 4105 Fieldstone Road Champaign Illinois 61822 877 504 0233 www horizonhobby com 8925 ...