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 30 

ProSpray 3.20

GB

Important notes on product liability

As a result of an EC regulation being effective as from January 1, 1990, the manufacturer shall only be liable for his product if all parts come from him or are 

released by him, and if the devices are properly mounted and operated.
If the user applies outside accessories and spare parts, the manufacturer´s liability can fully or partially be inapplicable; in extreme cases usage of the entire device 

can be prohibited by the competent authorities (employer´s liability insurance association and factory inspectorate division).
Only the usage of original WAGNER accessories and spare parts guarantees that all safety regulations are observed.

3+2 years guarantee for professional finishing 

Wagner professional guarantee 
(Status 01.02.2009)

1.   Scope of guarantee 
All Wagner professional colour application devices (hereafter referred to as 

products) are carefully inspected, tested and are subject to strict checks under 

Wagner quality assurance. Wagner exclusively issues extended guarantees 

to commercial or professional users (hereafter referred to as “customer”) 

who have purchased the product in an authorised specialist shop, and which 

relate to the products listed for that customer on the Internet under www.

wagner-group.com/profi-guarantee. 
The buyer’s claim for liability for defects from the purchase agreement with 

the seller as well as statutory rights are not impaired by this guarantee. 
We provide a guarantee in that we decide whether to replace or repair 

the product or individual parts, or take the device back and reimburse 

the purchase price. The costs for materials and working hours are our 

responsibility. Replaced products or parts become our property. 

2. Guarantee period and registration 
The guarantee period amounts to 36 months. For industrial use or equal wear, 

such as shift operations in particular, or in the event of rentals it amounts to 

12 months.
Systems driven by petrol or air are also guaranteed for a 12 month period. 
The guarantee period begins with the day of delivery by the authorised 

specialist shop. The date on the original purchase document is authoritative. 
For all products bought in authorised specialist shops from 01.02.2009 the 

guarantee period is extended to 24 months providing the buyer of these 

devices registers in accordance with the following conditions within 4 weeks 

of the day of delivery by the authorised specialist shop. 
Registration can be completed on the Internet under www.wagner-group.

com/profi-guarantee. The guarantee certificate is valid as confirmation, as 

is the original purchase document that carries the date of the purchase. 

Registration is only possible if the buyer is in agreement with having the data 

being stored that is entered during registration. 
When services are carried out under guarantee the guarantee period for the 

product is neither extended nor renewed. 
Once the guarantee period has expired, claims made against the guarantee or 

from the guarantee can no longer be enforced. 

3. Handling 
If defects can be seen in the materials, processing or performance of the 

device during the guarantee period, guarantee claims must be made 

immediately, or at the latest within a period of 2 weeks. 
The authorised specialist shop that delivered the device is entitled to accept 

guarantee claims. Guarantee claims may also be made to the service centres 

named in our operating instructions. The product has to be sent without 

charge or presented together with the original purchase document that 

includes details of the purchase date and the name of the product. In order 

to claim for an extension to the guarantee, the guarantee certificate must be 

included. 
The costs as well as the risk of loss or damage to the product in transit or by 

the centre that accepts the guarantee claims or who delivers the repaired 

product, are the responsibility of the customer. 

4. Exclusion of guarantee 
Guarantee claims cannot be considered 
 

-  for parts that are subject to wear and tear due to use or other natural 

wear and tear, as well as defects in the product that are a result of 

natural wear and tear, or wear and tear due to use. This includes in 

particular cables, valves, packaging, jets, cylinders, pistons, means-

carrying housing components, filters, pipes, seals, rotors, stators, etc. 

Damage due to wear and tear that is caused in particular by sanded 

coating materials, such as dispersions, plaster, putty, adhesives, 

glazes, quartz foundation. 

 

-  in the event of errors in devices that are due to non-compliance with 

the operating instructions, unsuitable or unprofessional use, incorrect 

assembly and/or commissioning by the buyer or by a third party, 

or utilisation other than is intended, abnormal ambient conditions, 

unsuitable coating materials, unsuitable operating conditions, 

operation with the incorrect mains voltage supply/frequency, over-

operation or defective servicing or care and/or cleaning.

 

-  for errors in the device that have been caused by using accessory 

parts, additional components or spare parts that are not original 

Wagner parts. 

 

-  for products to which modifications or additions have been carried 

out. 

 

-  for products where the serial number has been removed or is illegible 

 

-  for products to which attempts at repairs have been carried out by 

unauthorised persons. 

 

-  for products with slight deviations from the target properties, which 

are negligible with regard to the value and usability of the device. 

 

-  for products that have been partially or fully taken apart. 

5. Additional regulations. 
The above guarantees apply exclusively to products that have been bought 

by authorised specialist shops in the EU, CIS, Australia and are used within the 

reference country. 
If the check shows that the case is not a guarantee case, repairs are carried 

out at the expense of the buyer.
The above regulations manage the legal relationship to us concludingly.  

Additional claims, in particular for damages and losses of any type, which 

occur as a result of the product or its use, are excluded from the product 

liability act except with regard to the area of application. 
Claims for liability for defects to the specialist trader remain unaffected. 
German law applies to this guarantee. The contractual language is German. 

In the event that the meaning of the German and a foreign text of this 

guarantee deviate from one another, the meaning of the German text has 

priority. 

j. Wagner GmbH
Division Professional Finishing
Otto Lilienthal Strasse 18 
88677 Markdorf
Federal Republic of Germany

Note on disposal:
In observance of the European Directive 2002/96/

EC on waste electrical and electronic equipment and 

implementation in accordance with national law, this 

product is not to be disposed of together with household 

waste material but must be recycled in an environmentally 

friendly way!
Wagner or one of our dealers will take back your used 

Wagner waste electrical or electronic equipment and will 

dispose of it for you in an environmentally friendly way. Please ask your 

local Wagner service centre or dealer for details or contact us direct.

Summary of Contents for Maxi Spray 21.XL

Page 1: ...Edition 9 2015 0532 838A GB Operating manual Airless high pressure spraying unit Exclusive Suppliers of PS 3 20 Maxi Spray 21 XL...

Page 2: ...ing material or solvent used The operating instructions state that the following points must always be observed before starting up 1 Faulty units must not be used 2 Secure Spray Centre spray gun using...

Page 3: ...ction filter 9 8 3 Cleaning the high pressure filter 9 8 4 Cleaning Airless spray gun 10 Page 9 Remedy in case of faults 10 10 Servicing 11 10 1 General servicing 11 10 2 High pressure hose 11 11 Repa...

Page 4: ...be rated at or above the maximum operating pressure range of the sprayer This includes spray tips guns extensions and hose HAZARD High Pressure Hose The paint hose can develop leaks from wear kinking...

Page 5: ...follow the material manufacturer s instructions for safe handling of paint and solvents Clean up all material and solvent spills immediately to prevent slip hazard Wear ear protection This unit can pr...

Page 6: ...e unit meticulously with the appropriate cleaning materials Coating materials with sharp edged additional materials These have a strong wear and tear effect on valves high pressure hose spray gun and...

Page 7: ...ose 5 Frame 6 Drip cup 7 Power cord 8 ON OFF switch 9 Relief valve Lever position vertical PRIME k circulation Lever position horizontal SPRAY p 10 Pressure control knob 11 Oil cup for EasyGlide EasyG...

Page 8: ...m Fig 3 item 1 to make sure the inlet ball is free 6 ProSpray 3 20 GB Description of unit Starting operation 3 5 Technical data Voltage 220 240 VAC 50 60 Hz or 100 120 VAC 50 60 Hz Max current consump...

Page 9: ...ion 4 2 Connection to the mains network Attention The unit must be connected to an appropriately grounded safety outlet Before connecting the unit to the mains supply ensure that the line voltage matc...

Page 10: ...see Page 18 Section 12 2 If a non standard tip is installed proceed according to the relevant operating manual 7 Depending on the model leave the suction tube or the suction hose and return hose immer...

Page 11: ...til the unit is empty 12 Switch the unit OFF 8 1 Cleaning unit from outside First of all pull out mains plug from socket Attention Danger of short circult through penetrating water Never spray down th...

Page 12: ...Refill the coating material 3 Clean or replace the filter 4 Clean connecting points Replace O rings if necessary Secure suction hose with retaining clip 1 Replace 2 Replace tip 3 Turn pressure control...

Page 13: ...unit OFF Before all repair work Unplug the power plug from the outlet 11 1 Relief valve Attention The valve housing 4 should not be repaired If worn it should always be replaced with a new one 1 Use a...

Page 14: ...12 13 11 3 Packings Disassembly Fig 12 1 Remove inlet valve housing in accordance with the steps in Chapter 11 2 It is not necessary to remove the outlet valve 2 Remove the yoke screw 14 and washer 15...

Page 15: ...es in the yoke where the dowel 16 is inserted 9 Install the dowel pin 16 to connect the yoke 17 to the piston 18 The piston may have to be moved up or down to do this 10 Install the yoke screw 14 and...

Page 16: ...lide the motor cover 2 over the motor Secure the motor cover with the four motor cover screws 1 1 3 2 8 5 9 6 4 7 11 5 Replacing the Gears i The following procedure must only be performed by a Wagner...

Page 17: ...7 1 3 6 8 10 9 7 2 5 4 11 7 Resetting the Pressure Switch Timing i The following procedure must only be performed by a Wagner Authorized Service Center i The components of the pressure switch must be...

Page 18: ...ng in the pump housing pull gently on the wires until the connector is shown through the opening 5 Disconnect the black wire that connects the circuit board to the circuit breaker 6 6 Disconnect the w...

Page 19: ...the relief valve handle fully counterclockwise k Circulation 2 Switch off the gasoline engine 3 Dismount the tip from the spray gun 4 Place tip in an appropriate cleaning agent until all coating mater...

Page 20: ...red red red red red 0553113 0553213 0553313 0553413 0553513 0553613 0553813 Fillers Rust protection paints 115 215 315 415 515 615 715 815 10 20 30 40 50 60 70 80 0 015 0 38 0 015 0 38 0 015 0 38 0 01...

Page 21: ...hite white white white white white white white white white white white white white white white white white white white white white white white white white white white white white white white white whi...

Page 22: ...225 629 Order no 0271 064 D7 Nozzles 113 417 Order no 0271 063 L10 Nozzles 208 510 Order no 0271 042 D10 Nozzles 111 419 Order no 0271 045 S10 Nozzles 527 235 Order no 0271 049 Medium L20 Nozzles 210...

Page 23: ...4 mm MW fine 0043 235 Nozzle extension complete 15 cm F thread 0556 051 TradeTip 3 FineFinish nozzle 308 0554 308 TradeTip 3 FineFinish nozzle 410 0554 410 TradeTip 3 FineFinish nozzle 412 0554 412 Tr...

Page 24: ...1 4 10m Spraypack consisting of basic unit 2311659 Airless gun AG 14 NPS 1 4 incl Trade Tip 2 nozzle holder F thread and Trade Tip 2 Fine Finish 410 2311660 2311853 TempSpray H 226 ideal for dispersi...

Page 25: ...alia 34 20060 Gessate MI Italia Tel 39 02 9592920 1 Telefax 39 02 95780187 info wagnercolora com CH Wagner International AG Industriestrasse 22 9450 Altst tten Schweiz Tel 41 71 7 57 22 11 Telefax 41...

Page 26: ...24 ProSpray 3 20 Accessories illustration 3 1 5 7 9 10 2 4 6 8...

Page 27: ...0 Metex Reuse Reuse for pre filtering of coating material in vessel Place suction pipe in the reuse 0034 952 Sieve package 5 pcs for paint 0034 951 Sieve package 5 pcs for dispersion 7 0034 383 Gun fi...

Page 28: ...assembly See separate listing Suction system for stand 1 2 3 4 5 6 9 7 8 Pos PS 3 20 Description 1 0551706 Siphon tube assembly includes items 1 and 3 6 2 0558659A Return tube 3 0279459 Clip 4 029556...

Page 29: ...7 0532234A EMI filter 8 9800341 Screw 4 9 9800340 Ground screw 2 10 0512213 2nd stage gear assembly 11 0519001 Main housing assembly Pos PS 3 20 Description 12 0507745 Gasket 13 0507254 PRIME SPRAY va...

Page 30: ...14 9832128 Dowel pin 15 0293395 Screw 16 0296289 Seal 17 0532357 Plug 18 0532254A Piston assembly includes items 18 23 19 0551262 Upper cage 20 0551263 Washer 21 50164 Outlet valve ball 22 0551620 Ou...

Page 31: ...7 10 11 5 6 11 1 2 4 9 8 11 4 11 3 Pos PS 3 20 Description 1 0532238A Leg right 2 0532356 Cord wrap 3 0508660 Screw 4 805 342 Foot 2 5 0532239A Leg left 6 0509856 Nut 7 9805230 Screw 8 806 216 Clip 9...

Page 32: ...roduct has to be sent without charge or presented together with the original purchase document that includes details of the purchase date and the name of the product In order to claim for an extension...

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